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6-0
Ge
●
C
P
pis
P
pis
To
Cy
Ex
Sp
6-0
Low
Hig
Exc
Exc
Ove
02. Preca
eneral In
This chapt
piston/pis
Cylinder
Piston &
ston ring
C
Piston &
ston ping
Clearance
orque Va
ylinder head
haust pipe s
ark plug
03. Troub
w Compre
Cylinder
Cylinder
Cylinder o
gh compre
Excessive
cessive no
Piston an
Excessive
cess smok
Cylinder o
Improper
Piston or
erheating
Excessive
Engine co
Oil supply
Wrong ig
autions i
nformatio
ter is conta
ton ring/pis
C
Clearance b
and
Clearance
pi
Clearance
e between p
alue
Nut
stud bolt
leshooti
ession
head gask
head warp
or piston ri
ession
e carbon b
oise
nd cylinder
e carbon b
ke
or piston ri
r installatio
cylinder w
e carbon b
ooling syst
y is out of
nition timin
SMC
n Opera
on
ained main
ston pin an
Item
ID of Cylind
Cylinde
Circular d
Cylinder head
between pist
ring groove
e of the mou
ston ring
OD of p
e between p
OD of pis
piston pin ho
ing
ket leaking
ped or crac
ings worn
build-up on
worn out
build up
ings worn
n of piston
wall scored
build-up on
tem (fan, c
order.
ng
C ATV 50
tion
tenance an
nd clip.
der bore
ericity
degree
d
Warpage
ton ring
fir
uth of
f
piston
piston and cy
ton pin
le and pisto
or damage
cked
out
n piston hea
out
n rings
or scratch
n the piston
cylinder air
0/100 S
nd service
rst ring
second
ring
first ring
second
ring
cylinder
on pin
1.4kgf-m/
0.9kgf-m/
2.0kgf-m/
ed
ad or in co
hed
n or combu
shroud…
Service M
for cylinde
Standard
40.00
0.03
0.03
0.1
0.1
39.95
0.03
9.996
0.00
/14Nm
/9Nm
/20Nm
ombustion
ustion cham
etc.) works
Manual
Chapte
r head, Cy
d value (m
00-40.015
----
----
----
3
-
0.05
3
-
0.05
5-0.35
5-0.35
58-39.972
34-0.047
6-10.000
08-0.015
chamber
mber
s badly.
er 6 Cylind
ylinder, and
m)
Us
valu
4
0
0
0
0
- 5
der Head/V
d reed valve
sage
e (mm)
0.10
0.05
0.03
0.03
0.1
0.1
0.6
0.6
---
0.10
----
----
51 -
Valves
e
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