SMC Networks AFD20 D Series Operation Manual Download Page 6

Caution 

(1)  Please install the product in a location where pulsation is unlikely to occur. When the difference 

between the inside and outside exceeds 0.1MPa, the element might be broken.

 

(2)  AD27-D  with  auto  drain  may  have  leakage  of  accumulated  drain  during  pressure  exhaust  (this 

leakage is allowed in their constructions and not considered failure). Be sure to connect piping for 

drain.

 

Selection

 

Warning 

(1)  Grease  used  on  the  internal  sliding  parts  and  seals  may  flow  to  the  outlet  side.  If  this  is  not 

acceptable, please consult SMC. 

(2)  N.O.  type  auto  drain  should  be  operated  under  the  following  conditions  to  avoid  malfunction. 

Operating compressor: 0.75 kW or more, Discharged flow rate: 100 L/min (ANR) or more   

When using 2 or more auto drains, multiply the value above by the number of auto drains to find 
the capacity of the compressors you will need. For example, when using 2 auto drains, 1.5 kW 
(200 L/min (ANR)) of the compressor capacity is required. The operating pressure should be 0.1 
MPa or more. 

(3)  N.C.  type  auto  drain  should  be  operated  under  the  following  conditions  to  avoid  malfunction. 

Operating pressure for AD27: 0.1 MPa or more, for AD37 and AD47: 0.15 MPa or more. 

 

Caution 

(1)  Do  not  allow  the  fluid  flow  more  than  the  rated  flow  rate.  If  the  rated  flow  rate  is  momentarily 

exceeded,  it  may  cause  splashing  of  drainage  and  oil  on  the  outlet  side,  and  damage  to  the 

equipment.

 

(2)  Do not use the product with low air pressure (e.g. for blower). The product is for compressed air 

that  the  minimum  operating  pressure  is  specified  depending  on  the  equipment.  If  it  is  operated 

with the pressure lower than the minimum operating pressure, it may cause deterioration in the 

performance or operation failure.

 

Installation

 

Warning 

(1)  Do not drop or apply impact during transportation or installation. It will cause damage to the product 

and result in operation failure. 

(2)  Do  not  install  in  areas  of  high  humidity  or  high  temperature.  Operation  outside  of  the  product 

specification range may cause damage to the product or operation failure, or shorten the product 

life. 

(3)  Connect the product ensuring the direction of "1"(IN) and "2"(OUT) for air direction and indicated 

arrow. Incorrect connections may cause malfunction. 

(4)  Install  with  adequate  space  for  maintenance  beneath  the  product.  Refer  to  the  section  [12. 

Dimensions] (P28) for necessary space.

 

(5)  Install  vertically  so  that  outlet  of  drain  is  downward.  It  cannot  be  used  in  horizontal  or  upward 

direction as it may cause operation failure.

 

 
 
 
 
 
 
 
 
 
 

-5- 

Summary of Contents for AFD20 D Series

Page 1: ...PRODUCT NAME Micro Mist Separator MODEL Series Product Number AFD20 F N 01 F N 02 B C 2 6 C J R Z D AFD30 F N 02 F N 03 B C D 2 6 8 J R W Z D AFD40 F N 02 F N 04 B C D 2 6 8 J R W Z D AFD40 F N 06 B...

Page 2: ...rawing Option and Replacement Parts 10 6 Bowl Assembly Specifications 11 18 7 Assembly of Optional Parts 19 8 Operation and Adjustment 20 21 9 Trouble Shooting 22 10 How to Replace the Components 23 2...

Page 3: ...failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembl...

Page 4: ...the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this...

Page 5: ...nate Nylon Hydrochloric acid Sulfuric acid Phosphoric acid Chromic acid Sodium hydroxide Caustic soda Potash Calcium hydroxide Slack lime Ammonia water Carbotane of soda Sodium sulfide Potassium nitra...

Page 6: ...r AD37 and AD47 0 15 MPa or more Caution 1 Do not allow the fluid flow more than the rated flow rate If the rated flow rate is momentarily exceeded it may cause splashing of drainage and oil on the ou...

Page 7: ...ternal piping needs to be supported separately as it may cause breakage Non flexible piping like steel tube is susceptible to excessive moment load or vibration Insert flexible tubes to prevent this 6...

Page 8: ...tergent Otherwise the bowl is damaged 5 Open and close the drain cock manually The use of tools can result in damage to the product 6 Replace the element every 2 years or when the pressure drop at the...

Page 9: ...ative humidity of 65 0 15 MPa 0 1 MPa Polycarbonate Standard Polycarbonate Note 2 Based on ISO8573 1 2010 Compressed air Part 1 Contaminants and purity classes The maximum air flow capacity varies dep...

Page 10: ...d Nil Polycarbonate bowl 2 Metal bowl 6 Nylon bowl 8 Metal bowl with level gauge C With bowl guard 6C With bowl guard Nylon bowl Nil With drain cock Drain guide 1 8 Drain guide 1 4 W Drain cock with b...

Page 11: ...32FP 260S Bowl assembly Auto drain N C Auto drain N O Note 1 The number in the table and structural drawing is consistent with the number in the sections 10 How to Replace the Components P23 26 and 11...

Page 12: ...standard 6C Rc G NPT C2SF 6C Z A Piping port thread ty pe Piping port thread ty pe C2SF C D C2SF 6C A 4 Part No 4 Part No Semi standard J Rc C2SF J D G C2SFF J D NPT C2SFN J Z D Semi standard 6J Rc C2...

Page 13: ...ection 4 How to Order P9 for option and semi standard symbols 12 C Note 1 2 Appearance and part No Appearance and part No C Note 1 C Note 1 Semi standard Rc G NPT AD27 Z D Semi standard 6 Rc G NPT AD2...

Page 14: ...e Piping port thread ty pe 4 Part No Semi standard J Rc C3SF J D G C3SFF J D NPT C3SFN J Z D Semi standard 6J Rc C3SF 6J A G C3SFF 6J A NPT C3SFN 6J Z A 4 Part No 4 Part No Piping port thread ty pe Pi...

Page 15: ...andard symbols 14 Appearance and part No 8 8J 2 C Note 1 C Note 1 C Note 1 8 Appearance and part No Appearance and part No Semi standard 8 Rc G NPT C3LF 8 Z A 4 Part No Piping port thread ty pe C3LF 8...

Page 16: ...ature unit o F Note 4 Refer to the section 4 How to Order P9 for option and semi standard symbols 15 D Note 1 D Note 1 Appearance and part No 2 Appearance and part No D Note 1 8 Semi standard Rc G NPT...

Page 17: ...C4SF D 4 Part No C4SF 6 A 4 Part No Semi standard J Rc C4SF J D G C4SFF J D NPT C4SFN J Z D Semi standard 6J Rc C4SF 6J A G C4SFF 6J A NPT C4SFN 6J Z A Piping port thread ty pe 4 Part No 4 Part No Pi...

Page 18: ...andard symbols 17 8 8J Appearance and part No C Note 1 C Note 1 Appearance and part No 2 Appearance and part No C Note 1 8 Semi standard 8 Rc G NPT C4LF 8 Z A 4 Part No C4LF 8 A Piping port thread ty...

Page 19: ...ature unit o F Note 4 Refer to the section 4 How to Order P9 for option and semi standard symbols 18 D Note 1 D Note 1 2 D Note 1 8 Appearance and part No Appearance and part No Semi standard Rc G NPT...

Page 20: ...low for the tightening torque Insert bracket A from the front of the micro mist separator so that the fingers of the bracket A hold the micro mist separator at the groove and the bottom of the body Mi...

Page 21: ...ging the drain tighten the drain cock to the opposite direction by hand until the seal inside seals correctly Use of a tool can damage the product AFD20 D Drain cock rotation type Polycarbonate bowl N...

Page 22: ...ed properly if not pressurized To discharge the auto drain manually follow the procedure below After discharging the drain rotate the cock to the opposite direction by hand to close the drain valve Us...

Page 23: ...downward 3 Foreign matter is caught at the main valve of the auto drain Eliminate the dirt by manual discharge P21 4 Main valve of the auto drain is broken Replace the bowl assembly P23 24 5 Drain pip...

Page 24: ...k category Tool Criteria Disassembly 1 Remove the bowl assembly from the product If the bowl assembly is tightened too much to be removed use a hook spanner until it can be loosened by hand Spanner sp...

Page 25: ...embly 1 Mount the bowl assembly to the product and rotate the bowl assembly until the lock button is locked in position as shown in the figure below 24 Procedure AFD30 AFD40 Procedure Caution Rotate 3...

Page 26: ...l size 7 Work category Tool Criteria Assembly 1 Mount the element assembly by rotating it clockwise using a spanner Tighten the element assembly referring to the torque specified on the right Mount th...

Page 27: ...l Criteria Assembly 1 Mount the element assembly by rotating it clockwise using round nose pliers Tighten the element assembly referring to the torque specified on the right Mount the bowl assembly re...

Page 28: ...mbly Drawing 27 Body AFD30 Rod AFD40 Tension bolt I N I N OUT AFD30 D AFD40 D AFD20 D Body I N I N OUT Tension bolt 2 Element assembly 3 Bowl seal 4 Bowl assembly 4 Bowl assembly 3 Bowl seal 2 Element...

Page 29: ...186 9 AFD40 06 D 3 4 75 149 1 27 35 5 38 4 42 35 5 50 52 34 8 5 12 5 88 2 3 43 188 9 Model Standard specifications Optional specifications Bracket mount With auto drain Semi standard specifications Me...

Page 30: ...2020 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation...

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