background image

Model 4101-28/5100-28 IR Gas Sensor Module  (7/03)

Page:

 Instruction Manual

3

START DELAY:

power up delay in progress

SWITCH ON:

magnetic reed switch is 
activated

SENSOR FAULT:

fault present, sensor or 
sensor wiring table 

SETTING ZERO:

calibration zero gas setting 
in progress

APPLY 50%:

apply 50% of span 
calibration gas

SETTING SPAN:

span gas detected, 
automatic span setting in 
progress 

GAS:

remove calibration gas

FAIL CAL:

calibration span setting 
failed

TIME-OUT:

calibration failed, no gas 
detected in calibration

SENSOR FAIL:

sensor or sensor 
connections failed

NEG DRIFT:

excessive negative sensor 
drift

Table 2: Messages

2.2.4 Sensor Life

Sensor life of the module can be expected to exceed 5
years.

Sensor response may deteriorate very slowly over a pe-
riod of years, depending on exposure to environmental
factors. If calibration becomes impossible for any rea-
son, the analog output will lock at 2.5mA and the status
LED flashes red. Install a new 4101-28 module and re-
calibrate. The calibration function automatically adjusts
span amplifier gain across a broad range without any
need for manual adjustment of potentiometers or jump-
ers.

2.2.5

Test Jacks

The module is equipped with test jacks to facilitate con-
venient current loop measurements without opening the
external current loop. To make measurements use the
following procedure;

1. Attach the current meter leads to the test jacks lo-

cated on the face plate.

2. Apply test gas and take meter readings. Set external

controller to Bypass if necessary to avoid unwanted
alarm response.

3. Remove meter leads from test jacks.

CURRENT

OUPUT

LED RED

LED GREEN

(mA)

STATUS

STATUS

Start-up delay

3

Slow Flash

Start Delay

Excess drift (>10%)

2.5

Blip/blink

NEG DRIFT

Auto Zero set

3

Solid

SETTING ZERO

Apply calibration 
gas

3.3

Fast Flash

Apply 50% LEL

Span is set, remove 
gas

3.6

Solid

REMOVE GAS

Return to normal 
operation

3.6

Solid

CAL COMPLETE

Normal

4

Blip/blink

0.00%

Gas Present

4.4 – 20.0

Blip/Blink

1.0% TO 99% LEL

CONDITION

ALPHANUMERIC

Table 3: LED Status

Note: 

The 4101-28's to 20 mA current output must be con-

nected to a load device in order to facilitate the use of the
test jacks (ie. 100 Ohm resistor must be connected between
the 4 to 20 mA signal output and the common terminal if the
unit is being bench tested to field installation).

Summary of Contents for 4101-28

Page 1: ...vides instructions for the following Sierra Monitor products Model Description 4101 28 IR Gas Sensor Module 4 20 mA output 5100 28 IR Gas Sensor Module Sentry bus output The instructions are effective for the above models as of October 2002 Instruction Manual Part Number T12013 Rev B1 ...

Page 2: ......

Page 3: ...ounting 2 2 2 Wiring 4 20 mA version 2 2 2 1 Wiring 2 2 2 2 Jumper Location for Non Isolated Isolated Current Output 2 2 2 3 Initial LED Status 4 20mA Operator 2 2 2 4 Sensor Life 3 2 2 5 Test Jacks 3 2 3 Wiring and System Installation Model 5000 Application 5 2 3 1 Wiring 5 3 0 Calibration 6 3 1 Overview 6 3 2 Local Calibration Procedure 6 3 3 Start Calibration 6 4 0 Specifications 7 5 0 Limited ...

Page 4: ...How It Works Most combustible gases absorb infrared light energy at defined wavelengths providing an absorption sig nature for that gas The principle of an infrared de tector is based upon the absorption of the infrared light at a specific wavelength as it passes through the gas The more of the absorbing gas that is present the more light is absorbed The detector measures the energy coming from an...

Page 5: ...d cable See table be low Refer to applicable wiring codes when installing and wiring the 4101 28 After the field wiring has been carefully connected as per Fig 2 1 CHECK THAT THE CORRECT WIRES ARE CONNECTED TO THE CORRESPONDINGTERMINALSANDTHAT VOLTAGE LEVELS DO NOT EXCEED THE SPECIFICATIONS When the wiring and voltages have been verified gently plug in the control module Use gentle hand pressure t...

Page 6: ...in across a broad range without any need for manual adjustment of potentiometers or jump ers 2 2 5 Test Jacks The module is equipped with test jacks to facilitate con venient current loop measurements without opening the external current loop To make measurements use the following procedure 1 Attach the current meter leads to the test jacks lo cated on the face plate 2 Apply test gas and take mete...

Page 7: ...Instruction Manual Model 4101 28 5100 28 IR Gas Sensor Module 7 03 Page Figure 2 0 Wiring Connections Settings 4 ...

Page 8: ...em Ver 6 0 In struction Manual 2 3 1 Wiring Caution To access the wiring connections on the 5100 28 you will need to remove the enclosure cover and then remove the cover plate To remove the cover plate pull gently using the knob in the center of the board 1 See Table 1 for wire gauge recommendations 2 Connect P 1 from Sentry channel to the terminal at the right hand side which is labelled 24VDC po...

Page 9: ... LEL Methane balance air or 1256 28 Cylinder of 50 LEL Propane bal ance air 1256 04 2LPM flow Regulator 1255 02 Gas Calibration Tubing PTFE or equal 1 4 OD 1250 04 Calibration Kit is a case for storage of 2 cylinders and contains the tubing and regulator 3 3 Start Calibration 1 Deliver air if necessary for 2 minutes at 2LPM Remove at step noted below 2 Place and hold curved side of the magnet atta...

Page 10: ...subject to change without notice Sensor type Infrared Performance Range 0 100 LEL methane or propane Other Hydrocarbons on request Repeatability 2 LEL Linearity 3 LEL Zero Drift 1 per month Response time 30 sec to 90 Full Scale Accuracy 3 LEL up to 50 LEL 5 LEL above 50 LEL Sensor Life Typically 5 years for use at standard temperature pressure Operating Range Ambient Temperature Range 40o to 167oF...

Page 11: ...ich original identification marks have been removed or altered This Limited Warranty also will not apply to in terconnecting cables or wires consumables ie calibration gases batteries sensors nor to any damage resulting from battery leakage In all cases SMC s responsibility and liability under this war ranty shall be limited to the cost of the equipment The pur chaser must obtain shipping instruct...

Page 12: ......

Reviews: