background image

 

 

ASSEMBLE

 

SIDE PANELS

 

8

 

SELECT:

 

 

4 x 1.920 m Gable Wall Sheets (Angled)

 

4 x 1.980 m Gable Wall Sheets (Angled)

 

2 x 2.020 m Top Plates (Red)

 

2 x 2.020 m Bottom Plates (Green)

 

96 x 30mm Galv Clouts

 

12 x Rivets

 

 

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER 

BASE PLATE –READ THE FOLLOWING;

 

 

For sheds with Raised Base Plate option only (see page 6), deduct 

30mm from measurement shown between Top and Bottom Plates on 
all wall panels, so cladding protrudes 20mm below bottom plate

.

 

Ie. reduce 1850mm to 1820mm between Plates.

 

STEP 1:

 

 

• 

Lay out 1 x Top plate and 1 x  Bottom plate on a flat surface as shown 
(corner cut

-

outs to face outwards). 

Measurements between Top and 

Bottom plates are critical to ensure wall panels fit together.

 

STEP 2:

 

 

• 

Place 2 x 1.920 m wall sheets and 2 x 1.980 m wall sheets on top 
of timber plates with bottom of sheets flush with each other.

 

• 

Rivet sheets together on overlaps as shown

.

 

STEP 3:

 

 

• 

Nail wall sheets to the Top Plate at each end making 
sure that the top corners of the sheets are flush with 
the top of the Top Plate and that the sides of the wall 
sheet overhang the Top Plate by approx 15mm as 
shown.

 

 

• 

Check that the Top Plate is straight then nail the 

 

      Wall sheet to the Top Plate, 2 clouts per pan. 

 

     (see 

fig. 1

).

 

Standard Shed —

 

Bottom Plate will protrude be-

low wall sheet by approximately 10mm. 

 

 

Raised base plate shed —

 

Wall sheet will protrude 

 

below the Bottom Plate by 20mm

.

 

 

STEP 4:

 

 

• 

Nail the wall sheets to the Bottom Plate at each end ensuring each side 
of wall sheets overhangs the end of Bottom Plate by 15mm. Check that 
the distance between the Top and Bottom Plates is correct. (As per 
diagram in step 1)

 

 

• 

Check that the Bottom Plate is straight then nail the wall sheets to the 
Bottom Plate, two clouts per pan (see fig. 1).

 

fig.1

 

RIB

 

PAN

 

CLOUT

 

TIMBER PLATE

 

TOP PLATE

 

BOTTOM PLATE

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

RIVET

 

TOP PLATE

 

15mm

 

15mm

 

BOTTOM PLATE

 

1853mm

 

1853mm

 

TOP PLATE

 

BOTTOM PLATE

 

15mm

 

15mm

 

1853mm

 

TOP PLATE

 

1853mm

 

REPEAT  THESE STEPS TO MAKE SECOND SIDE WALL PANEL

 

15mm

 

Summary of Contents for SM2020

Page 1: ...ASSEMBLY INSTRUCTIONS SM2020 BASE SIZE 2 020m x 2 020m...

Page 2: ......

Page 3: ...cess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as...

Page 4: ...of 2 200m 4 Door Sheet Narrow 1 850m 2 Door Sides 1 850m 2 Door Jamb 1 890m 2 Door Brace 1 160m 2 Barge 1 102m 4 Ridge Cap 2 055m 1 Spouting 2 055m 2 Door Top Bottom 0 945m 2 Hardware Pack 1 Touchup P...

Page 5: ...RIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 2 020 m 2 Front Back Top Plate H1 Red 2 020 m 2 Side Wall Bottom Plates H4 Green 2 020 m 2 Side Wall Top Plates H1 Red 2 020 m 2 Ridge Beam 90 x 4...

Page 6: ...e Back Wall Sheets Front Wall Sheet Door Jambs Front Wall Sheet Door Side Flashing Hinge Door Brace Door Top Bottom Flashing Ridge Beam Jack Stud Ridge Flashing 5 ASSEMBLE FRONT PANEL 6 ASSEMBLE WALLS...

Page 7: ...ng through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom...

Page 8: ...bottom flashings and assemble door as shown Drill and rivet as per diagram STEP 4 On the back of the door place door braces in posi tion as shown in fig 3 Ensure that the top and bottom ends of the b...

Page 9: ...3 Nail wall sheets to the Top Plate at each end making sure that the top corners of the sheets are flush with the top of the Top Plate and that the sides of the wall sheet overhang the Top Plate by a...

Page 10: ...sing two clouts per pan STEP 4 Nail the wall sheets to the Bottom Plate at each end ensuring that each side of the wall sheets overhangs the Bottom Plate by 15mm and that the distance between the Top...

Page 11: ...ion approx 20mm below top of top plate Using two rivets rivet the top and bottom hinges to the Door Jamb Flashing ensuring door closes properly Fit remaining rivets STEP 3 Place 2 x Wall Sheets on tim...

Page 12: ...2 per join screw the Top and Bottom Plates together in the corners STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front...

Page 13: ...surface and use 2 x 75mm screws to secure the Jack Studs to the underside of the Ridge Beam one at each end fig 1 Turn the Ridge Beam Jack Stud assembly over and place it on the timber Top Plate in a...

Page 14: ...nd rivet to Barge Flashings at each end and rivet to roof sheets 1 rivet per 1 sheet fig 4 Clout Screw fig 1 Pan Rib STEP 3 Ensure shed is sitting level and square Beginning from the left hand end loo...

Page 15: ...FLOOR KIT OPTIONAL Position the Floor Joists centrally between the side Base Plates and skew nail each end with two 75mm nails Check that the shed is sitting level and square Check that the diagonal...

Page 16: ...s less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer within 21 days of purchase together with proof of purchase This warranty does not cover the following Fast...

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