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SMARTSCAN MAGSAFE 785-093, Installation Sheet Manual, Page: 2 / 19

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SMARTSCAN MAGSAFE 785-093 Installation Sheet Manual Download Page 2

SMARTSCAN ­ MAGSAFE 785­093 INSTALLATION SHEET GUIDE 

CD229/230707

 

2 

B 

Dimensions

 

Control unit ­ protection rating IP 40. The control box is normally mounted in 
an IP 40 compatible environment. It has six glanded connectors and one 8 
way connector. Dimensions 230 x 145 x 60mm. Mounting is provided via 4 x 
M6 bolts.

Summary of Contents for MAGSAFE 785-093

Page 1: ...etain it q Locate and keep the delivery note q Inspect all items for transit damage q Match goods supplied to those specified on the delivery note q Keep the Installation Sheet in a safe place Each Magsafe system supplied would normally include q Control Unit q Installation sheet q Service questionnaire form Storage requirements q Humidity 95 q Temperature range between 20 C and 70 C ...

Page 2: ...D229 230707 2 B Dimensions Control unit protection rating IP 40 The control box is normally mounted in an IP 40 compatible environment It has six glanded connectors and one 8 way connector Dimensions 230 x 145 x 60mm Mounting is provided via 4 x M6 bolts ...

Page 3: ...SMARTSCAN MAGSAFE 785 093 INSTALLATION SHEET GUIDE CD229 230707 3 C Connection Diagram and PCB Layout ...

Page 4: ...d parity bit check setting Magnet connection board Terminal connections for 1 to 4 monitored magnets dip switch settings for selecting the number of magnets required and the electronic status output drivers E Stop Board This provides the emergency stop External Device Monitoring EDM connections and power supply connection LED Status Outputs Status outputs for magnet access condition Run Wait Enter...

Page 5: ...indicator 1TB 8 Internal Connection Do Not Use WAIT Yellow LED indicator 1TB 9 Internal Connection Do Not Use ENTER Green LED indicator 1TB 10 OSD 1 Output Switching Device Provide the fail safe outputs for connection to the machine control system Connect terminals 1TB 10 and 1 TB11 to one channel of the machine s stop circuitry Outputs are voltage free contacts Maximum switching current is 1A at ...

Page 6: ...MBER ON PCB D14 D25 D15 D16 D18 D19 D20 D17 ENTER GATE CLOSED ENTER GATE OPEN RUN GATE OPEN RUN GATE CLOSED FROM RUN TO ENTER DURING RUN DOWN PERIOD RUN LOCK OUT CONDITION LED STEADY ON LED FLASHING Magnet Extender Board The red LEDS on the extender board light up when the individual magnet is in a closed position and goes off when the magnet is open Individual red LED outputs are provided on the ...

Page 7: ...SMARTSCAN MAGSAFE 785 093 INSTALLATION SHEET GUIDE CD229 230707 7 D14 D18 D19 D20 D17 D25 D15 D16 Main PCB Board showing positioning of the Status LEDs Local Access Controller showing the Status LEDs ...

Page 8: ...Controller must be positioned so that the danger area can be seen to be clear of persons before the system is activated A typical gate entry system will have a magnet mounted at both the top and bottom of the gate The magnets come with a flexible mounting kit as standard for ease of installation and alignment ...

Page 9: ... rundown timer controls the period of time that the local access controller is in an Amber condition magnet on safety output off The timer allows time for the machine to come to a safe condition before the doors can be opened 1 2 Rundown time in seconds 0 X 2 X 8 X X 32 Dip switches 3 to 7 are factory set for the standard 63mm plated magnets 785 070M dip switch 4 in the up position Dip switch 8 is...

Page 10: ...ity switch 8 must be in the down position If the number of switches in the up position equals an odd number then parity switch 8 must be in the up position Having set the switches in this way if any switch subsequently fails either on or off the parity will go to odd and the fault will be detected F Specification Provides specification information for the 785B093 control unit Note If the parity ch...

Page 11: ... the connections for 1 magnet Starting from 1TB on the left hand side the magnet wires are connected in the following colour sequence 1TB1 Brown 1TB 2 White 1TB 3 Blue and 1TB 4 Black This sequence is repeated across 2TB 3TB and 4TB depending on how many magnets are being used If the magnets are not connected in this sequence the system will go into a Lockout condition The red dip switch block is ...

Page 12: ...rmines which magnets are in a closed position for visual indication purposes This information is fed to the LED indicators as shown above and is also available as a 24V DC status output signal for driving a PLC input high or low to indicate magnet status The connection is made via 4 terminals situated at TB5 in the top right hand corner of the extender board starting at the top with magnet 1 throu...

Page 13: ...used The Emergency stop function is selected via the jumpers J1 and J2 on the E stop board shown above Position the jumper on J2 if the E stop function is required or on J1 if not required E stop board showing jumpers J1 and J2 Note In addition to these are 2 other jumpers located directly above the main control board Please set these jumpers to the ON position as well if the E stop function is re...

Page 14: ...e control box 2 TB1 Ground 3 TB1 0V 4 TB1 Connect one channel of the machines emergency stop circuit between terminals 4 TB1 and 5 TB1 and the second channel between terminals 6 TB1 and 7 TB1 5 TB1 see 4 TB1 above 6 TB1 see 4 TB1 above 7 TB1 see 4 TB1 above 8 TB1 Key A ignore if using the Smartscan Local Access Controller 9 TB1 Key A ignore if using the Smartscan Local Access Controller 10 TB1 Key...

Page 15: ...he EDM circuit is not used ensure the jumper is set to the OFF position 13 TB1 see 12 TB1 above When an Emergency stop is cleared it is necessary to use the Run Enter selector switch to reset the control unit E g turn the selector switch from Run to Enter and back to Run again I Commissioning Fig I shows the operations chart for the Magsafe system q Before installation read and understand the Inst...

Page 16: ...al Fig J outlines the procedure for returning a Smartscan product If a fault occurs that cannot be resolved or the equipment is damaged return the system to the nearest Smartscan distributor or Smartscan Ltd Indicate the nature of the fault and the symptoms displayed on the form provided ...

Page 17: ...t 2A 24V DC for driving the customer s device 1TB 9 ENTER Green LED indicator D20 Contact rated at 2A 24V DC for driving the customer s device 1TB 10 OSD 1 Output Switching Device Provide the fail safe outputs for connection to the machine control system Connect terminals 1TB 10 and 1 TB11 to one channel of the machine s stop circuitry Outputs are voltage free contacts Maximum switching current is...

Page 18: ...ween terminals 4 TB1 and 5 TB1 and the second channel between terminals 6 TB1 and 7 TB1 5 TB1 see 4 TB1 above 6 TB1 see 4 TB1 above 7 TB1 see 4 TB1 above 8 TB1 Key A Connect to Keyswitch Selector switch Closed ON it is necessary to switch both Key A and B together or the system will go into a Lockout condition 9 TB1 Key A as 8 TB1 above 10 TB1 Key B Connect to Keyswitch Selector switch Closed ON i...

Page 19: ...ition pin 1 and 2 ON and position pin 2 and 3 OFF To reset from a lockout condition it is necessary to remove the 24V DC supply from the Magsafe control unit and then re apply If the EDM circuit is not used ensure the jumper is set to the OFF position 13 TB1 see 12 TB1 above When an Emergency stop is cleared it is necessary to use the Run Enter selector switch to reset the control unit E g turn th...

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