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Drive Startup Manual DSD412 

 

 

March 5, 2020 

©2020 Smartrise Engineering, Inc. All Rights Reserved  

Page 13 

Troubleshooting 

The following sections list troubleshooting procedures. 

Drive Fault / Encoder Fault 

The most common fault at startup with a Magnetek drive is the Encoder fault.  

Perform the following checks to correct this fault: 

 

Check for a solid shield-to-ground connection at the motor and drive. 

 

Check for correct colored encoder wires to the terminals. 

 

Swap A+ / A- on terminal TB1. 

Brake Not Lifting 

If the brake is not picking, make sure that the brake is wired according to 

C4 Controller 

sheet 

05

 

Brake Connection 

and if there is a second brake installed, verify that the EB terminal is 

jumpered to the terminal. See the 

C4 Controller

 sheet

 01 – Getting Started

 for more 

information.  

If the brake has the proper voltage check the following: 

 

During a run command, check the DC voltage between points K1 / K2 and J1 / J2 if 

secondary brake is installed. Verify the voltages are also at the brake coil(s) when 

commanded to pick. 

 

Verify that the actual brake voltage matches the brake coil voltage shown on the 

C4 

Controller

 sheet

 01 – Getting Started

 Parameter table. 

Wrong Direction 

If the car is moving in the wrong direction check the following: 

 

On the Smartrise Controller board, make sure that IO CUP comes on when commanding 

the 

UP

 direction and IO CDN comes on when commanding the 

DOWN

 direction. 

 

Swap two of the motor leads (T1 with T2). 

Car Moving to Slow or Rough 

If the car is moving to slow or rough perform the following:

 

 

Swap the encoder wires A+ and A- on drive TB1. 

 

Verify the brakes are lifting fully. 

Summary of Contents for DSD412

Page 1: ......

Page 2: ...Page intentionally left blank...

Page 3: ...History Date Version Summary of Changes October 23 2018 1 0 Initial Submittal August 23 2019 2 0 Changed cover page New document format Added secondary brake wiring December 12 2019 3 0 Updated Accuco...

Page 4: ...Drive Startup Manual DSD412 Page ii 2020 Smartrise Engineering Inc All Rights Reserved March 5 2020 Page intentionally left blank...

Page 5: ...otor Encoder 3 Construction 4 Powering Up 6 Setup 6 Drive Power Up Sequence 7 Abnormal Display Conditions 8 Fan Check 9 Verify Parameters 9 Magnetek DSD412 Drive Self Tune Procedure 10 Shuddering at H...

Page 6: ...ures Figure 1 DSD412 Drive 1 Figure 2 Example of Parameter Table 1 Figure 3 Ground Bus Terminal 2 Figure 4 Example of Construction Wiring 5 Figure 5 Breakers 6 Figure 6 Terminal Connections 6 Figure 7...

Page 7: ...12 March 5 2020 2020 Smartrise Engineering Inc All Rights Reserved Page v List of Tables Table 1 Wiring References for Common Encoders 3 Table 2 Abnormal Display Conditions and Solutions 8 Table 3 Mag...

Page 8: ...Drive Startup Manual DSD412 Page vi 2020 Smartrise Engineering Inc All Rights Reserved March 5 2020 Page intentionally left blank...

Page 9: ...D412 Drive The DSD412 drive is a DC drive Figure 1 DSD412 Drive Equipment Settings Verification Set and verify the equipment matches the job specific parameters for proper operation See the C4 Control...

Page 10: ...g rod in the pit The controller has a common ground bus terminal connection Figure 3 Ground Bus Terminal The building motor transformer and filter s must all share a common ground This removes ground...

Page 11: ...the motor and encoder cable See the C4 Controller sheet 04 Drive and Motor for job specific information Connect motor leads to the M contactor at T1 T2 T3 Connect the encoder cable to the TB1 encoder...

Page 12: ...and LFB a If rear doors are used connect LRT LRM and LRB Connect a jumper from H120 to PIT BUF BFL and TFL If secondary brake is present connect M120 to SFM Connect H120 through your machine room Run...

Page 13: ...Drive Startup Manual DSD412 March 5 2020 2020 Smartrise Engineering Inc All Rights Reserved Page 5 Figure 4 Example of Construction Wiring...

Page 14: ...ct Close the two pole breaker and all pushbutton breakers Verify the LCD on the Smartrise board and the Magnetek Drive powers up Figure 5 Breakers Setup Perform the following connections as shown in t...

Page 15: ...Figure 8 Encoder Connection Apply the control and three phase power Verify that the control power is between 103 VAC and 126 VAC Press the RESET push button on the front of the power cube and observe...

Page 16: ...ower is missing Measure and verify three phase power input at the drive terminals Check the three phase power fuses FAULT LED lights and a fault code appears on the SCDU Refer to the Fault Error Codes...

Page 17: ...r involved STORE PARAMETERS Function 994 so that power can be removed and reapplied without losing the entered parameters Set the NVRAM PROTECTION switch to the protect position UN PROT NV RAM light i...

Page 18: ...EST Function 997 The drive should display PASS after a few seconds Set Parameter 2 to ON Remove the jumper and perform Function 994 to permanently save the changed values Verify the Smartrise MR board...

Page 19: ...rmer secondary voltage be at a minimum equal to the rated armature VDC For best results that account for sagging utility etc VAC 1 05 x VDC is a better number to use Make sure that the motor weak fiel...

Page 20: ...lt for troubleshooting drive fault Proper Direction Make sure the car is moving in the same direction as the control switch on the Run Bug See Wrong Direction for troubleshooting proper direction faul...

Page 21: ...the terminal See the C4 Controller sheet 01 Getting Started for more information If the brake has the proper voltage check the following During a run command check the DC voltage between points K1 K2...

Page 22: ...Drive Startup Manual DSD412 Page 14 2020 Smartrise Engineering Inc All Rights Reserved March 5 2020 Appendix The figure below shows the terminal locations Figure 10 Terminal Locations...

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