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O P ERATION & MAINTENANCE

Collector Repair

IF THE COLLECTOR DEVELOPS A LEAK

Your SunHeater is guaranteed against defects in materials and workman-
ship. If a leak develops for any other reason, you may use the repair
method shown below:

SOLAR COLLECTOR REPAIR

This method allows for an easy and permanent, on-site repair of a
collector by isolating the leading riser tube. Referring to the figure below,
locate the tube to be isolated. (End tube has been shown for clarity)
Using a sharp utility knife, very carefully cut away approximately 1” of the
tube at both headers. Drive a #10 sheet metal screw, preferably stainless,
into the hole in the header. The screw must be between 1/2” and 3/4” long.
DO NOT OV E RT I G H T E N ! If the
screw strips out, or if the repair
leaks, use a #12 screw. This
repair method will not void
the collector warranty.

Enjoy your solar heated pool
for many years to come. Wi t h
proper care & winterization,
S u n H e a t e r c o l l e c t o r s
will last more than
ten years.

Kit #

Qty

Item #

Description

17016

SunHeater Inground Collector Kit

1

16035

4’ x 20’ Polypropylene Collector

5

50077

Mounting Brackets

5

60630

2” #14 Screws

2

60001-1

4” Rubber Connector Hose

4

60003-1

1 1/2” Stainless Steel Clamps

18021

SunHeater System Plumbing Kit

1

60640

100’ Web Strap

1

60001-1

4” Rubber Connector Hose

2

30089-1

Pipe Adapter

1

30061-1

End Cap

1

10003-1

Vacuum Relief End Cap

3

60003-1

1 1/2” Stainless Steel Clamps

5

50077

Mounting Brackets

5

60630

2” #14 Screws

1

60019-2

Spring Check Valve

1

19560

Installation Manual

1

60527

3-Way Diverter Valve

Part #19560 ©2/02 SmartPool Inc.

SmartPool Inc, Lakewood, NJ 732/730-9880

S t a r t u p

NOTE: If you have an automatic control, refer to the instructions packed with the control for startup.

1) Check all your connections to be sure they are tight.
2) If you are using a manual diverter system, turn the valve to send water through the solar system.
3) Turn on the pump, check for leaks and tighten any connections that need attention.
4) You will see air bubbles being pushed into your pool as the solar system is purged of air. This should stop after a few minutes.
5 ) If you continue to see air bubbles into the pool, switch the positions of the end cap and vacuum relief.

O p e r a t i o n

1) The collector should feel cool to the touch when water is passing through. This means that the heat is being

transferred to the water.

2) The water returning to your pool will be a few degrees (3-5 degrees) warmer than the pool itself. This is the most

efficient way to heat a large body of water like a pool. Keep turning the water over and add a few degrees each pass.

3) Only circulate your water through the solar collector during the daylight hours on warm days. If you circulate your

water through it at night or on chilly days, you will cool your pool water. If you need to run your pump at night, open
the diverter valve so that water goes directly back to the pool, bypassing the solar system.

W i n t e r i z a t i o n

The solar system must be drained for winterization. Freeze damage is not covered under your warranty! You must drain your
collectors just like you drain the rest of your pool equipment. Remove an end cap to be sure the water is drained out of the 
system and blow out the feed and return piping with a compressor. You can leave the collectors in place (as long as they are
completely drained) and they will withstand even the harshest winters. Of course, you can store your collectors if you like.

Kit Components

8

Summary of Contents for SunHeater 17016

Page 1: ...ng leading to serious injury to you b When installing collectors on the ground do not build a rack support that could allow children access into the pool How SolarPoolHeatingWorks Why SunHeaterTM Works Best Using your pool pump water is automatically pumped through the solar collectors The water is then heated as it moves through the collectors The heated water is returned back to the pool through...

Page 2: ...e in a southerly direction if possible What Additional Parts Will I Need To Complete My Installation You will need the correct amount of pipe to connect the collectors to your pool equipment For inground pools we suggest you use rigid 1 5 schedule 40 PVC pipe You ll need PVC primer glue and fittings Glue and fittings are available where you buy your pipe ORIENTATION BASIC SYSTEM LAYOUT When mounti...

Page 3: ...ck please refer to the drawing below for a suggested design and a bill of materials A rack should face in a southerly direction get full sun for most of the day and be constructed so that it does not provide access to the pool for children All other procedures remain the same whether you are mounting on a roof or a rack Begin with section 1 Mount The Collectors 3 ...

Page 4: ...llector so it is hanging from the bracket Collector should slope slightly toward feed line about 2 for draining and winterization Brackets and strap are included with your system Do not add additional mounting hardware other than what is provided Detailed mounting instructions are included under section 1 Mount The Collectors and strap instructions in section 3 4 ...

Page 5: ...rews should be long enough to reach the subroof under the shingles Inject a generous amount of silicone sealant into the holes and onto the surrounding roof surface Mount the bracket to the roof as shown with the bracket centered in the slot CONNECT THE COLLECTORS SunHeater solar collectors are modular and can be easily connected by using the hardware provided using a screwdriver or nutdriver The ...

Page 6: ...g across each collector Do not add additional mounting hardware the collector must float on the brackets to expand and contract CONNECT PIPE TO COLLECTORS Slip the connector hoses onto the shoulder groove and insert the grey pipe adapter into the other end of the hose as shown at the right Glue your fittings or PVC pipe directly onto the grey pipe adapter and run your piping down to the filter are...

Page 7: ...pool bypassing the collectors AUTOMATIC CONTROL SYSTEM For your convenience an auto control system can be added onto the system Sensors determine when water should be diverted to the collectors and the motorized valve is used to divert the water Water temperature can be automatically set Manual Diverter System Automatic Control System The pipe coming from your filter should be insert ed into the b...

Page 8: ...TE If you have an automatic control refer to the instructions packed with the control for startup 1 Check all your connections to be sure they are tight 2 If you are using a manual diverter system turn the valve to send water through the solar system 3 Turn on the pump check for leaks and tighten any connections that need attention 4 You will see air bubbles being pushed into your pool as the sola...

Page 9: ...blessure personnelle grave b Dans le cas d une installation par terre ne construisez pas de support bâti qui puisse permettre aux enfants d avoir accès à la piscine Le principe du chauffage solaire L avantage du système SunHeaterTM Grâce à la pompe de votre piscine l eau circule automatiquement dans les collecteurs solaires L eau est chauffée en passant à travers les collecteurs L eau chauffée est...

Page 10: ...rature de l eau pendant la saison Par temps nuageux or pluvieux le chauffage solaire fonctionne moins bien de toute façon vous n utiliserez probablement pas votre piscine dans ce cas cependant l eau de la piscine se rechauffera après une ou deux journées ensoleillées Est ce que j ai besoin d une pompe spéciale Si la pompe de votre piscine est en bon état de fonction nement vous pourrez l utiliser ...

Page 11: ...ne par les enfants Toutes les autres étapes sont les mêmes pour une installation sur un toit ou sur un bâti Commencez par la section 1 Montage des collecteurs No de piéce Quantitié Description 1 3 Contreplaqué 0 5 po 4 pi x 8 pi extérieur 2 6 Montants 2 po x 4 po coupés à une longueur de 55 po 3 6 Montants 2 po x 4 po coupés à une longueur de 28 po 4 6 Montants 2 po x 4 po coupés à une longueur de...

Page 12: ...longueur suffisante pour pénétrer dans le sous toit en dessous des bardeaux Injectez une quantité abondante de scellant au silicone dans le trous et sur la surface du toit avoisinante Attachez le support au toit tel que montré dans l illustration assurez vous que le support soit bien aligné dans la fente Raccordement des collecteurs Les collecteurs solaires SunHeater sont modulaires et se raccorde...

Page 13: ...lecteur N utilisez pas de supports de montage supplémentaires il faut que les tuyaux collecteurs flottent librement sur les supports métalliques pour permettre l expansion et la contraction du système Raccordement des tuyaux Placez les tuyaux de raccordement de 18 cm sur la rainure d épaulement et insérez l adapteur gris dans l autre bout du tuyau tel qu illustré à droite Collez les raccords et tu...

Page 14: ...ue Un système de commande automatique peut s ajouter à la soupape de détournement pour faciliter l opération du chauffage solaire Un capteur solaire et un capteur d eau sont reliés à un servo mécanisme qui commande le fonction nement de la soupape Le système peut être réglé comme un thermostat pour obtenir la température désirée Pour obtenir des renseignements complémentaires contactez la compagni...

Page 15: ...ues tel qu illustré Montez les collecteurs avec les fentes en haut de façon à ce qu ils sont suspendus sur les supports Les supports et la courroie sont fournis avec le système N utilisez pas de supports supplémentaires autre que le matériel fourni Des instructions détaillées se trouvent dans la section 1 Montage des collecteurs 15 ...

Page 16: ... un compresseur pour chasser l eau des tuyaux d alimentation et de renvoi Vous pouvez laisser les collecteurs en place à condition qu ils soient complètement vidangés ils sont résistants aux pires intempéries Vous pouvez bien sûr les entreposer si vous préférez Système de chauffage pour piscines enterrées No de kit Quantité No de piéce Description 17016 Kit de collecteur SunHeater pour piscines en...

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