Smartgen HGM4100LT User Manual Download Page 21

                                     

HGM4100LT GENSET CONTROLLER USER MANUAL 

HGM4100LT Genset Controller                  2019-01-28                  Version1.0                  Page 21 of 48 

No 

Items 

Range   

Default   

Description 

detecting engine speed;   

16 

Gen 

Abnormal 

Delay 

(0-20.0)s 

10.0 

Alarm  delay  for  generating  voltage  over 
high/low;   

17 

Gen  Over  Voltage 
Shutdown 

(30-620)V 

276 

When  generator  voltage  has  exceeded  the  set 
value  and  the  “Gen  abnormal  delay”  has 
expired,  Gen  Over  Voltage  is  active  and  Gen 
abnormal  stop  alarm  occurs;  when  it  is  set 
620V,  the  controller  does  not  detect  over 
voltage signal.   

18 

Under 

Voltage 

Shutdown Value 

(30-620)V 

184 

When  generator  voltage  has  fallen  below  the 
set  value  and  the  “Gen  abnormal  delay”  has 
expired,  Gen  Under  Voltage  is  active  and  Gen 
abnormal stop alarm occurs; when it is set 30V, 
the  controller  does  not  detect  under  voltage 
signal. 

19 

Under 

Speed   

Shutdown Value 

(0-6000)r/min  1200 

When  engine  speed  has  fallen  below  the  set 
value  for  10s,  Under  Speed  is  active.  It  will 
initiate a shutdown alarm signal. 

20 

Over 

Speed 

Shutdown Value 

(0-6000)r/min  1710 

When  engine  speed  has  exceeded  the  set 
value for 2s, Over Speed is active. It will initiate 
a shutdown alarm signal. 

21 

Gen 

Under 

Frequency 

(0-75.0)Hz 

40.0 

When generator frequency has fallen below the 
set  value  but  is  Not  equal  to  0  for  10s,  Under 
Frequency  is  active.  It  will  initiate  a  shutdown 
alarm signal. 

22 

Gen 

Over 

Frequency 

(0-75.0)Hz 

57.0 

When  generator  frequency  has  exceeded  the 
set value for 2s, Over Frequency is active. It will 
initiate a shutdown alarm signal. 

23 

High  Temperature 
Shutdown 

(80-300)ºC 

98 

When  the  temperature  value  of  the  external 
temperature sensor exceeds the set value, the 
controller  sends  High  Temperature  Signal.  It 
starts to detect only after end of Safe Delay and 
it  is  only  for  the  temperature  sensor  externally 
connected to the temperature sensor input port. 
If the set value is 300, high temperature signal 
will  not  be  sent  (this  is  only  for  external 
temperature 

sensor, 

but 

not 

the 

high 

temperature signal via digital input port).   

24 

Low  Oil  Pressure 
Shutdown 

(0-400)kPa 

103 

When  the  external  pressure  sensor  value  falls 
below  this  set  value,  Low  Oil  Pressure  Delay 
starts.  It  starts  to  detect  only  after  end  of  safe 
running  delay.  If  the  set  value  is  0,  low  oil 
pressure  signal  will  not  be  sent  (this  only 
concerns  pressure  sensor  and  does  not 
concern  low  oil  pressure  warning  signal  via 
configurable input port.). 

25 

Low  Fuel  Level 
Value 

(0-100)% 

10 

When the liquid level of the external sensor falls 
below  the  set  value  for  10s, 

“Low  Fuel  Level” 

signal  is  initiated.  This  action  is  only  warning 

Summary of Contents for HGM4100LT

Page 1: ...HGM4100LT GENSET CONTROLLER USER MANUAL SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD...

Page 2: ...material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permis...

Page 3: ...NED CONTENTS OF CONFIGURABLE INPUT PORTS 29 7 4 SELECTION OF SENSORS 31 7 5 CONDITIONS OF CRANK DISCONNECTION SELECTION 32 8 PARAMETER SETTINGS 33 8 1 CONTROLLER PARAMETER SETTING 33 8 2 CONTROLLER IN...

Page 4: ...HGM4100LT Genset Controller 2019 01 28 Version1 0 Page 4 of 48 13 13 MTU ADEC SAM module 45 13 14 PERKINS 45 13 15 SCANIA 45 13 16 VOLVO EDC3 46 13 17 VOLVO EDC4 46 13 18 VOLVO EMS2 46 13 19 YUCHAI 4...

Page 5: ...t is used for single unit automation and genset auto Start Stop control by remote start signals Main characteristics LCD display with backlight 132x64 size and eight language display Chinese English S...

Page 6: ...n be set as switch input port or programmable sensor It can be flexibly applied on different occasions Multiple temperature pressure oil level sensors can be used directly and their parameters can be...

Page 7: ...power supply output Fuel Relay Output 5 A DC28V power supply output Programmable Relay Output 1 1 A DC28V power supply output Programmable Relay Output 2 1 A DC28V power supply output Programmable Re...

Page 8: ...o Press this key and the controller shall be in auto mode C O The switchover key for breaker open and close press this key and the C O page and main page shall display alternately When C O page displa...

Page 9: ...4100LT Front Panel Indication NOTE Illustration for some of indicator lights Alarm Indicators slowly flash when warning alarms fast flash when shutdown alarms light is off when none alarms Status Indi...

Page 10: ...As soon as this delay is over start idle delay is initiated if configured 7 During the process of start idle delay under speed under frequency under voltage alarms are inhibited When this delay is ov...

Page 11: ...auto start process 4 8 When genset high speed running goes normal press and it comes the C O interface By key Gen breaker close can be controlled and by Gen breaker open can be controlled At this tim...

Page 12: ...m information will be displayed on LCD 4 Fail To Stop After fail to stop delay ETS delay has expired if gen set does not stop completely it will initiate a warning alarm and the corresponding alarm in...

Page 13: ...igured in the parameter configuration is set as Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD 16 Oil Pressure Sensor 2 Open If the pressure sen...

Page 14: ...splayed on LCD 24 Gen Over Frequency When controller detects the frequency is higher than the set warning value it will send warning signals and the corresponding alarm information will be displayed o...

Page 15: ...When the controller detects the frequency value is higher than the set over frequency stop value it will send stop alarm signals and the corresponding alarm information will be displayed on LCD 6 Unde...

Page 16: ...cuit action in parameter configuration is selected shutdown it will send stop alarm signals and the corresponding alarm information will be displayed on LCD 17 Oil Pressure Sensor Open When the sensor...

Page 17: ...tion will be displayed on LCD 25 Maintenance Due When genset operation time exceeds the users set maintenance time and the maintenance action is set shutdown it will send stop alarm signals and the co...

Page 18: ...ires in parallel Max 20A fuse is recommended 3 Fuel relay output 1 5mm2 B output is supplied by terminal 2 with rated 5A It is programmable relay output 5 in parameter setting 4 Start relay output 1 5...

Page 19: ...m2 18 RS485 Common ground Impedance 120 shielding wire is recommended One end is ground connected 19 RS485 0 5mm2 20 RS485B 0 5mm2 21 Aux input 1 1 0mm2 Ground connected is active B For setting items...

Page 20: ...me of heater plug before starter is powered up 5 Cranking Time 3 60 s 8 Power on time of starter every time 6 Crank Rest Time 3 60 s 10 The waiting time before the second power on when engine fails to...

Page 21: ...en generator frequency has fallen below the set value but is Not equal to 0 for 10s Under Frequency is active It will initiate a shutdown alarm signal 22 Gen Over Frequency 0 75 0 Hz 57 0 When generat...

Page 22: ...The ratio of external CT 32 Full Load Rating 5 6000 A 500 Generator s rated current it is used for over current loading calculation 33 Over Current Percentage 50 130 120 When the load current has exce...

Page 23: ...ess of controller 59 Password Setting 0 9999 0318 For details please see NOTE 6 60 Crank Disconnection Conditions 0 6 2 Conditions for successful start of starter they are Generating Speed and Oil pre...

Page 24: ...ed when speed sensor is not installed 76 Temp Sensor Open Circuit Action 0 2 1 0 Indication 1 Warning 2 Shutdown Indication means shall be displayed on LCD at the position of corresponding sensor 77 O...

Page 25: ...Running delay No warning alarm is sent if the value is set 0 it is only for pressure sensor and signal of digital inputs are not included 90 Flexible Sensor Warning 80 300 C 0 400 kPa 0 100 95 Respec...

Page 26: ...1 103 Manual Close Enable Selection 0 1 1 0 Disabled 1 Enabled When enabled switch by pressing button when disabled switch automatically 104 Raise Speed Pulse Time 0 20 0 s 0 2 Output time for speed...

Page 27: ...vel sensor options are active 5 When parameter configuration is done via PC software there is no need to input password if default password 0318 isn t changed otherwise if default password has been ch...

Page 28: ...is 0 it s disabled 8 Raise Speed Control Close when the generator enters into Warming Up time the pull in time is the warming up time 9 Drop Speed Control Close when the generator enters into idling...

Page 29: ...Reserved 7 3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS Table 9 Defined Contents of Programmable Inputs 1 5 All are ground connectedly active No Items Description 0 Not Used 1 High Temperature Shut...

Page 30: ...e Control Mode When the input is active keys on the panel are locked except for and remote mode will be displayed on the LCD Remote control module pattern can be switched by the key on the panel 17 Ch...

Page 31: ...12 Digital Open Users defined resistance type range is 0 999 9 default is SGX sensor 2 Pressure Sensor 0 Not used 1 User Configured Resistor type Curve 2 VDO 10Bar 3 SGH 4 SGD 5 CURTIS 6 DATCON 10Bar...

Page 32: ...Speed stands for the real rotation speed detected by the speed sensor Speed sensor is the magnetic equipment which is installed in the starter for detecting flywheel teeth 3 When speed is chosen make...

Page 33: ...simultaneously c Over speed set value must be higher than under speed set value otherwise over speed and under speed conditions may occur simultaneously d Please set the generator frequency value as...

Page 34: ...This item can set display languages Chinese English Spanish Russian Turkish French Portuguese and Polish 8 4 EVENT LOG Through this item event log information can be checked including start stop infor...

Page 35: ...ers can choose defined sensor and input defined sensor curve At the time of inputting the sensor curve X value resistor must be inputted from small to large otherwise any mistake may occur If there is...

Page 36: ...under manual mode press start button and the genset will start After the set cranking times the controller will send Start Failure signal and then press stop to reset the controller Recover the action...

Page 37: ...HGM4100LT GENSET CONTROLLER USER MANUAL HGM4100LT Genset Controller 2019 01 28 Version1 0 Page 37 of 48 11 TYPICAL APPLICATION Fig 4 HGM4100LT Typical Application Fig 5 HGM4100LT Typical Application...

Page 38: ...NG CLIPS 1 The controller is panel built in design and it is fixed by clips for installation 2 Withdraw the fixing clip screws anticlockwise until they reach proper position 3 Pull the fixing clips ba...

Page 39: ...during the full speed range AC12V is recommended at rated speed When speed sensor is installed let the sensor spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at la...

Page 40: ...1939 shield CAN communication shielding line connected to ECU terminal only CAN H SAE J1939 signal Using impedance 120 connecting line CAN L SAE J1939 return Using impedance 120 connecting line Engine...

Page 41: ...munication shielding line connected to ECU terminal only CAN H A Using impedance 120 connecting line CAN L B Using impedance 120 connecting line Engine type Cummins ISB 13 4CUMMINS QSX15 CM570 It is s...

Page 42: ...ly Table 22 D SUB Connector 06 Terminals of controller D SUB connector 06 Remark RS485 GND 20 CAN communication shielding line connected to ECU terminal only RS485 21 Using impedance 120 connecting li...

Page 43: ...gine type Common J1939 13 8DETROIT DIESEL DDEC III IV Table 25 Engine CAN Connector Terminals of controller CAN port of engine Remark Programmable output1 Expand 30A relay supplying battery voltage fo...

Page 44: ...output 1 as Fuel Relay Output Start relay output BE9 CAN GND E CAN communication shielding line connected to one terminal only CAN H G Using impedance 120 connecting line CAN L F Using impedance 120...

Page 45: ...39 13 14 PERKINS It is suitable for ADEM3 ADEM4 engine control mode Engine type is 2306 2506 1106 and 2806 Table 33 Connector Terminals of controller Connector Remark Programmable output1 1 10 15 33 3...

Page 46: ...impedance 120 connecting line Engine type Volvo NOTE When this engine type is selected preheating time should be set at least 3 seconds 13 17 VOLVO EDC4 It is suitable for engine types TD520 TAD520 op...

Page 47: ...40 Set configurable output 1 as Fuel Relay Output Connected to engine ignition lock Start relay output Connected to starter coil directly CAN_SCR CAN communication shielding line CAN H 1 35 Using imp...

Page 48: ...ctions Shutdown Alarm in running Check related switch and its connections according to the information on LCD Check programmable inputs Crank failure Check fuel oil circuit and its connections Check s...

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