Smartflow Tracer Series Operating Instructions Manual Download Page 1

Form #146 (02.16)

151 Memorial Drive, Unit H - Shrewsbury, MA 01545 - Phone: (888) 792-2223 - [email protected] - www.plastixs.com

Tracer

®

Electronic Switching

Flowmeter 

with FCI 

(Fluid Characteristic Indication)

Operating Instructions (Ver 5.1)

General

The Tracer Electronic Switching Flowmeter provides:

0 to 5V or 0 to 10V Selectable Flow Output

0 to 5V or 0 to 10V Selectable Temperature Output

1A, 30VAC/42VDC Programmable Switch for high
or low temperature and/or flow

Fluid Flow Rate Display in gallons per minute
(gpm) or liters per minute (lpm)

Fluid Temperature Display (°F or °C)

BTU’s per Minute Display

Fluid Characteristic Indication (Turbulent Flow or
“TFLOW” on display)

BTU Basics

To obtain the most accurate BTU calculation, use the Tracer
to measure the supply side water temperature (in °F) before
installing the Tracer in a cooling water return line.

BTU’s per minute calculation is based on the increase in water
temperature multiplied by the flow rate. The Tracer Electronic
Flowmeter calculates this information based on supply side
temperature entered manually. Due to inherent differences in most
thermometers, the most accurate BTU calculation will result from
using the same thermometer (inside the Tracer) to measure supply
and return line temperatures. Record the supply side temperature and
enter it using the “Set BTU/m Input Temperature” instructions on
page 3.

Turbulent Flow

“TFLOW” notification appears on the display when Turbulent Flow
is likely inside the cooling circuit of the selected size. 
Turbulent flow is the mixing and swirling of water inside a cooling
line that provides optimum heat transfer. Water flow rate greater than
the point of Turbulent Flow does not provide a proportional benefit.
Turbulent flow tracking allows technicians to apply mathematical
cooling principles to all machines in a water system. Visit the
Technical Documents section of www.smartflow-usa.com for a
detailed discussion of Turbulent Flow.
Input the percentage of glycol in cooling water (0%, 10%, 20% or
30%) for accurate Turbulent Flow Indication. See Setup Mode option
on page 5. Antifreeze compounds of ethylene or propylene glycol are
sometimes added to cooling waer. Glycol compounds have
substantially higher viscosity than water. As a result, higher flow
rates are required to reach Turbulent Flow when glycol is used.

Temperature

Operating Range............32 to 180°F (0 to 82°C)
Accuracy........................±2% of Display Value
Repeatability..................±1% of Display Value

Component Materials

Body (3/8" model).........Nickel-Plated Brass
Body (3/4" thru 2")........Anodized Aluminum

Stainless Steel (optional)

Back Cover(3/8" only) ..Polysulfone
Impeller..........................Nylon 6/12
Magnet...........................Neodymium
Shaft...............................18-8 Stainless Steel
Electronics Cover ..........Nylon 6/6
Cable..............................9-Conductor, 24AWG

Operating

Internal Relay ................SPDT 1A, 30VAC/42VDC
Power Required .............8 to 28VDC
Maximum Pressure........100psi (7bar)

Application

Liquid running through the Tracer flowmeter
should  be  free  of  metal  shavings.  Loose
particles  can  interfere  with  moving
components  causing  extra  maintenance
requirements.

Specifications

Flow

Accuracy ....................±5% of Full Range
Repeatability ..............±3% of Full Range

Environment

Tracer construction is water resistant, but the
electronics housing is not submersible.

Size [NPT(F)]

Range (gpm)

Range (lpm)

3/8"

0.5 to 8

0 to 30 

3/4"

2.0 to 20

8 to 76

1"

3.0 to 30

11 to 114

1-1/2"

6.5 to 60

25 to 228

2"

10.0 to 110

38 to 418

U.S. Patent No.
7,729,869

Summary of Contents for Tracer Series

Page 1: ...a cooling line that provides optimum heat transfer Water flow rate greater than the point of Turbulent Flow does not provide a proportional benefit Turbulent flow tracking allows technicians to apply mathematical cooling principles to all machines in a water system Visit the Technical Documents section of www smartflow usa com for a detailed discussion of Turbulent Flow Input the percentage of gly...

Page 2: ... used Orange Flow Analog Voltage Output Violet Temp Analog Voltage Output Green Relay Common Brown Relay Normally Open Gray Relay Normally Closed Operating Instructions When power is applied to the Tracer flowmeter the software version and the Tracer Unit Code EP will appear sequentially Then the screen will be blank Press ON to activate the display There are three modes of operation for the Trace...

Page 3: ...isplayed Setup Mode will continue unless you exit Set BTU m Input Temperature Enter Setup Mode above Press ON repeatedly until the display shows BTU m in the upper left corner See Figure 7 Press or Δ to change input temperature 40 to 220 F or 4 4 to 104 4 C Press ON when desired unit is displayed Note If you set the temperature input to less than 40 F or 4 4 C the display will show off and BTU m d...

Page 4: ...r See Figure 10 Press or Δ to set the temperature at which the Normally Open switch contact will close Press ON when desired value is displayed To turn off this set point press and hold until the display shows OFF Setup Mode will continue unless you exit Set Hi Limit Temperature Switch Point Enter Setup Mode see page 3 Press ON repeatedly until the display shows F or C in the upper right corner an...

Page 5: ...Turbulent Flow display TFLOW and calculation are adjusted automatically based on process temperature and pipe size Select Relay Action to Set Points or Turbulent Flow Relay can be set to switch on user programmed set points or on Turbulent Flow Enter Setup Mode see page 3 Press ON repeatedly until the display shows rELY see Figure 14 Press or Δ to change relay action to ALARM or TFLOW Alarm settin...

Page 6: ...tup Mode see page 3 Press ON repeatedly until the display shows AO t Analog Output Temperature in the center See Figure 17 Press or Δ to set 5 or 10 Volts as the upper end of the output range Press ON when desired value is displayed Set Flow Output Upper Limit Enter Setup Mode see page 3 Press ON repeatedly until the display shows FS F Full Scale Flow in the center See Figure 18 Press or Δ to set ...

Page 7: ... entering Calibration Mode the software version will display See Figure 21 There is no adjustment to be made EEPR This function resets the calibration values to the program defaults See Figure 22 Do not reset these values This will re program the Tracer flowmeter back to pre calibrated settings The flowmeter must be recalibrated if this is done Flow Calibration Value Increase or decrease this numb...

Page 8: ...e arrow buttons until the voltmeter reads exactly 10 Volts Press the ON button to scroll to the next function Temperature See Figure 26 Connect the Violet wire to the side of a voltmeter and the Black wire to ground connection Adjust the number on the Tracer flowmeter using the arrow buttons until the voltmeter reads exactly 10 Volts Press the ON button to scroll to the next function LCD Test Scre...

Page 9: ... thermometer and repeat calibration procedure if needed Figure 30 Flow Calibration Procedure continued Before you begin Purge all the air from the system by running liquid through the test apparatus For best results take readings as close to full range as possible at least 5 gpm for the 3 8 NPT etc 1 If the display is off push the ON button on the Tracer flowmeter 2 Turn valve to full open positio...

Page 10: ...compatible chemicals Chemical Compatibility The following is a list of chemicals that are not compatible with the UDEL Polysulfone used in the Tracer Electronic Flowmeter Contact Burger Brown Engineering for more detailed information Please contact us for further information Burger Brown Engineering Inc 4500 E 142nd Street Grandview MO 64030 Tel 816 878 6675 Fax 816 878 6683 www smartflow usa com ...

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