Smart Sensor Model AS850 Instruction Manual Download Page 7

-11-

-04-

2. Operation instruction
2.1 Operation area condition: this unit can measure hardware all that 
areas is equal to or bigger than the  transducer’s area. To measure the 
slim parts axially that is not vertical to the surface, the area shall not be
 too small, otherwise the error measure may happen.

2.2 Curved surface condition: When the material is curved surface like
boiler wall or tubing, the curvature radius must be more than or equal to
10 mm, and the wall thickness must be more than or equal to 3 mm. This
requirements is referring in steel material, as for the curve surface of
other materials measuring requirements we still can not provide exact 
data, we highly appreciate if you feedback us and share with your prec-
ious experience.

2.3 Roughness condition: This gauge wildly applies upon the rough 
hardware/material, for most cases, our provided transducer can make 
exact measurement. However, if the roughness is too big due to the rust 
etc. the error measure may happen, in such case, please try to minimize
 the roughness or select the 2.5MHz transducer. If the transducer is worn 
out, please re-purchase on the local distributor. 

    In most situations, using one referring block will get a satisfying
measurement. This referring block must be the same material with
same thickness as the parts to be tested. The referring block should
be read out the thickness by micrometer.
    When measuring thin material which thickness close to the minimum
limit range of this unit, please use a referring block to define exact 
limit of this material( 1.2mm for steel material). Do not measuring the
material that the thickness under the minimum limit.
   When material is a complex alloy in a large size. A block that has a 
similar thickness with the material should be selected for calibration.
    For most hardware by forging / casting,   they have different inner
structure, so that the sound velocity slight different. To reach the exact
reading, the referring block has similar structure as the hardware.
   In comment measurement, you check the sound velocity on the table
stated on this manual instead of taking calibration for the referring
block. However, this table just for reference, sometimes the sound vel-
ocity will be different cause by different physical / chemical factors. The
sound velocity of mild steel is adopted on the reference table.
    This gauge with the function to measure the sound velocity, so the
velocity can be obtained before thickness measurement, and then pro-
ceed with measurement of thickness.

5. Precautions for accuracy
5.1 For very thin material
Any ultrasonic thickness gauge, when the thickness of the material to 
be measured is less than the minimum limit the fault reading will occurs.
Using sample block compare method to get a minimum limit of this ma-
terial.
    In measuring the thin material, an error may happen that the reading 
is two times as the actual dimension.  Another error which display the
reading much more bigger than the actual. To prevent the wrong reading
by double check out the minimum limit in the thin material.

5.2 For stained, rusting surface
    The stained/rusting surface on the contra side will occurs the ruleless
wrong readings. Sometimes a small stained spot is hard to find out. 

       Use     and      keys to make a quick adjustment for the sound velocity 
       /thickness,and a quick recall to the stored data.
       Coupling status indication: Observing the coupling icon to learn if 
       the coupling is accomplished or not.
       10 thickness measurement storage and recall function is available, 
       which facilitates the height work or working in wild area.
       Sound velocity measurement: With a given thickness by a sample 
       hardware to measure the sound velocity, which avoid the further 
       conversion or consultation of the table.
       12 sound velocity for different material 
       Low battery indication
       Auto power off mode designed to conserve battery power.
       More than 10000 times long lift keys.
       Manual power off: Press the “      ” button to turn it off  
   

Summary of Contents for Model AS850

Page 1: ...Ultrasonic Thickness Gauge Instruction Manual Model AS850 ...

Page 2: ......

Page 3: ...ty due to transportation damages incorrect use or operation manipulation alterations or repair attempts without warranty card invioce 7 2 Non warranty list LCD battery probe sample block plastic case coupling agent 8 Table of sound velocity Sound velocities of common materials Aluminum Zinc Silver Glod Tin Iron Steel Brass Copper SUS Acrylic resin Water 20 Glycerinl soluble glass 2670 3530 4430 54...

Page 4: ...arget material See the diagram below 01 14 Hardware Display driver Transmitting Receiving Feedback wave C P U LCD display Keypad Counter Hi frequency oscillator 6 3 Cleaning the cabinet Do not use solvent alcohol for cleaning which erode the cabinet LCD window brush and sweep only with a moist cotton cloth 6 4 Cleaning the sample block Because of coupling agent should be put on the sample block du...

Page 5: ...he coupling agent should be used in proper way typic cally a single droplet of agent is sufficient It is important to use proper coupling agent low viscosity agent the provided agent machining oil is suitable for smooth surface For rough veritcal aluminum surface high viscosity agent like glycerin and lubrication grease is applicable All kinds of coupling agent is available in local market you can...

Page 6: ...e of propylene long period use will cause the surface of transducer became more rough which will decline the sen sitivity lead to the wrong reading Please polish the surface with sand paper or whetstone to assure the smoothness and parallel If the reading still unsteady the transducer should be replaced with new one 5 5 CAL function CAL calibration is used to calibrate the unit with the standard b...

Page 7: ... the sound velocity slight different To reach the exact reading the referring block has similar structure as the hardware In comment measurement you check the sound velocity on the table stated on this manual instead of taking calibration for the referring block However this table just for reference sometimes the sound vel ocity will be different cause by different physical chemical factors The so...

Page 8: ...axis of pipe perpendicular another is parallel and the smaller of two displayed values should then be taken as the thickness at that point 4 5 Complex shape material For complex shape material measurement please refer to the 4 4 the smaller of the two reading should then be taken as the thickness 4 6 Non parallel surface To get a satisfying ultrasonic response the surface must have its one measuri...

Page 9: ...OFF to turn off the unit If no any operation for 2 minutes the gauge will turn off automaticly and the back light function will be cancelled 4 Measurement Tips 4 1 Cleaning surface Before measuring the dust dirt rusting and grease etc that adheres on the hardware workpiece must be removed off and cleaned 4 2 Decreasing the roughness of surface Too rough surface may result in measure error fault re...

Page 10: ...elocity and save in current velocity memory unit Measuring the thickness Adjusting actual thickness Velocity read out 1 Keep pressing STORE for 2 seconds to enter save thickness data mode LCD display THICKNESS mm icon with first memory unit If the first memory unit is not being registered so LCD will display 0 0 2 Press or to select your desired memory unit 1 10 3 After picked up the memory unit i...

Reviews: