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OIL-FIRED WATER BOILERS/NO. 2 OIL

INSTALLATION AND OPERATING INSTRUCTIONS

SAFETY WARNING:

KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.

CONTENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE

Ratings and Dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:

Boiler Location  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements  . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3,4
Controls and Accessories  . . . . . . . . . . . . . . . . . . . . . . . . .5
Piping for Water Units  . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installing Burner  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil Supply Piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring the Boiler  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vent Piping and Draft Regulator  . . . . . . . . . . . . . . . . . . . .5

Operating Instructions:

Precautions Before Starting  . . . . . . . . . . . . . . . . . . . . . . .7
Start-up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Filling New Water Boiler  . . . . . . . . . . . . . . .8

Care and Maintenance:

Extended Shutdown  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Freezing Protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Oil Burner  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Wiring Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Burner Data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12

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The installation of this equipment must con-

form to the requirements of the authority having jurisdiction
or, in the absence of such requirements, to the Installation of
Oil Burning Equipment, ANSI/NFPA 31, latest edition, and to
the National Electrical Code ANSI/NFPA 70, latest edition.
The installation must also conform to the additional require-
ments in this Slant/Fin Instruction Manual. Where there is any
difference, the more stringent requirement shall govern.

In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1, latest edition.

THIS MANUAL MUST BE LEFT WITH OWNER AND

SHOULD BE HUNG ON OR ADJACENT TO THE BOILER

FOR REFERENCE.

IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by the
authorities having jurisdiction over the installation.

Printed in U.S.A.305

Publication No. XL-40

Part No. 48-0090

Revision C

 

      

 

 

 

 

 

Summary of Contents for XL-2000

Page 1: ...must con form to the requirements of the authority having jurisdiction or in the absence of such requirements to the Installation of Oil Burning Equipment ANSI NFPA 31 latest edition and to the National Electrical Code ANSI NFPA 70 latest edition The installation must also conform to the additional require ments in this Slant Fin Instruction Manual Where there is any difference the more stringent ...

Page 2: ...y output The net I B R output ratings shown are based on an allowance for piping and pickup of 1 15 water or 1 33 steam D O E capacity output is divided by the allowance to obtain net rating The Slant Fin Technical Service department should be consulted before selecting a boiler for unusual piping and pickup requirements such as intermittent system oper ation extensive piping etc Ratings apply to ...

Page 3: ...models and rating table shown on page 2 for chimney sizes B Check chimney condition Existing chimneys and stacks may have deteriorated with out repairs their use would be hazardous Before connect ing to an old chimney or stack 1 Clean it 2 Inspect it thoroughly 3 Remove obstructions 4 Replace worn sections of metal stacks 5 Seal bad masonry joints 6 Repair damaged lining C Where more than one appl...

Page 4: ...space If there is NOT sufficient air for combustion due to tight construc tion or other conditions it REQUIRES AIR FROM OUT DOORS SEE ACTION REQUIRED column at right See NOTE 2 below Action Required NONE Provide air from outdoors directly through a permanent out side wall opening or openings with a free open area of not less than 1 sq in per 4000 Btu hr of TOTAL input of ALL fuel burning appliance...

Page 5: ...s located in confined spaces Air from out doors See Table 2 2 4 Figure 3c Appliances located in confined spaces Air from out doors through ventilated attic See Table 2 2 4 Figure 3d Appliances located in confined spaces All air from outdoors through ventilated crawl space and outlet air to ventilated attic See Table 2 2 4 ...

Page 6: ...e are used to control system pressure in an AIR COLLECTING SYSTEM Within the system after initial start up and venting air is collected in the tank and acts in contact with the water to control pres sure see dashed area in figure 5 and paragraph E Air is not vented from this system except at radiation high points see C If system pressure needs further control add another tank in parallel with the ...

Page 7: ... E Install barometric draft regulator on horizontal breeching near chimney with hinge horizontal and face vertical condi tions permitting as in Figure 3a See Figure 3b as a second choice See manufacturer s instructions packed in carton with barometric draft regulator F If two or more appliances are used on the same chimney see CHIMNEY page 3 G Make up all joints with minimum air leaks secure with ...

Page 8: ... high limit switch should open and the burner should shut off automatically If the high limit does not operate to shut off the burner the high limit or the wiring is faulty Repair or replace immediately CARE AND MAINTENANCE I EXTENDED SHUTDOWN CLEANING OR REMOVAL OF BOILER FROM SERVICE DANGER Use CAUTION when handling chemicals and draining hot water from a boiler Scalding water and or chemicals c...

Page 9: ... the building is kept above freezing temperature by some means the plumbing system is not protected PROPYLENE GLYCOL is used in the quick freeze food industry it is practically non toxic Its use may be permit ted when indirect water heaters are used When anti freeze must be used inhibited propylene glycol is recom mended Useful information on the characteristics mixing proportions etc of glycol in...

Page 10: ...XL 2000 10 ...

Page 11: ... 4 65 Closed XL 50 99 FRD 1 80 1 75 60 B DELAVAN 105 4 20 Open 71399 00F XL 50 2 00 1 75 60 B DELAVAN 130 5 40 Open BOILER MODEL CARLIN BURNER MODEL 2 3 FIRING RATE NO 2 OIL GPH SIZE GPH ANGLE AND TYPE MFR NOZZLES OIL PUMP PRESSURE SETTING PSIG A APPROXIMATE HEAD SETTING NO APPROXIMATE AIR BAND OPENING 1 SHUTTER NON ADJUSTABLE NOTES 1 Single slotted air band for XL 20 and XL 30 double slotted air ...

Page 12: ...ATE NO 2 OIL GPH SIZE GPH ANGLE AND TYPE MFR NOZZLES OIL PUMP PRESSURE SETTING PSIG APPROXIMATE AIR SHUTTER SETTING NO 1 APPROXIMATE AIR BAND SETTING NO STATIC DISK DIAMETER INCHES NOTES 1 Blank closed air band for XL 20 2 slot band for XL 30 4 slot band for XL 40 and 8 slot air band for XL 50 2 See PRECAUTIONS BEFORE STARTING OIL BURNERS and START UP on page 7 and burner figures on this page 3 Al...

Page 13: ...E MFR OIL PUMP PRESSURE SETTING PSIG APPROX HEAD SETTING NO APPROX AIR SHUTTER SETTING NO XL 20 R 40 F 3 48 0242 100 XL 30 R 40 F 5 48 0243 100 XL 40 R 40 F 5 48 0244 100 XL 50 R 40 F 10 48 0245 100 70 SS 80 ES 1 1 0 85 70 ES 1 1 15 0 85 70 ES 1 1 35 1 2 80 B 1 1 5 1 2 80 B 1 1 8 1 5 60 B DELAVAN 145 1 3 8 HAGO 170 1 3 1 2 HAGO 140 1 2 6 HAGO 185 1 3 2 DELAVAN 130 3 4 DELAVAN 160 4 4 75 Figure 7A ...

Page 14: ... manual AIR ADJUSTMENT PLATE 4 should line up with the SETTING INDICATOR 2 on the fan housing cover Once set the air adjustment plate should be secured in place by tightening SCREWS 3 and 5 For F 10 model manually open and release the hydraulic air shutter to ensure it has free movement 3 The final position of the air adjustment plate will vary on each installation Use instruments to establish the...

Page 15: ...SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com Slant Fin Corp 1996 ...

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