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SIGALARM 

MODEL 210 

DS350G/GW 

Operator's Handbook

 

Summary of Contents for DS350G

Page 1: ...SIGALARM MODEL 210 DS350G GW Operator s Handbook...

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Page 3: ...y information which is protected by copyright and all rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of...

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Page 5: ...7 4 1 Pre Setup 7 4 2 Information Run 12 4 3 Programming Procedure 26 4 3 1 Programming of Operating Mode 26 4 32 Activating and Setting of Boom Angle Preset Limits 33 5 Pre Operation Inspection and...

Page 6: ...Mo ment Indicator will warn the operator by sounding an audible alarm lighting a warning light and locking out those functions that may aggra vate the crane s condition 1 LOAD MOMENT generally lhe pr...

Page 7: ...rammed and the proper load capacity chart and operat ing code are selected for the crane configuration being utilized To prevent property damage or serious bodily injury or death to personnel ensure t...

Page 8: ...rane movements such as hoist up tele scope out and boom down will be stopped The fixed data regarding the crane such as load capacity charts boom weights centers of gravity and dimensions are stored i...

Page 9: ...PRESSURE TRANSDUCERS 3 LENGTH ANGLE SENSOR ANTI lWO BLOCK CABLE REEL 4 OPERATING CONSOLE 5 CENTRAL MICRO PROCESSOR UNIT NOTE If PAT System is to be used in conjunction with a jib having an ex is1ing...

Page 10: ...g area the yellow prewaming area shows the remaining por tion of the rated load capacity and the bargraph indi cates the approach to the overload condition the red area shows that the maximum rated lo...

Page 11: ...Mllig Code 5 Button RN lng 6 Button M n Holst 7 Button Holst 8 klt1 2 Block Al8rm Ugh 9 Load Moment Pr amlng Light 10 Loed Moment Umlt Ught 11 11de K8 Warning Ugh 12 Button Horn Off 13 Button Boom Dat...

Page 12: ...he complete LMI sys tem In case of system malfunction an error code number will be dis played on the console After restarting the engine within 2 hours the system will by pass Pre Setup and informatio...

Page 13: ...d totally familiar with the function and operation of the system he can go directly to the programming proce dure at the end of this PRE SETUP phase When the crane engine Is restarted after less than...

Page 14: ...nce on the function of the system MESSAGE 2 DISPLAV IS NOU IN ENGLISH Instruction Push Button 1 2 3 or 4 of Kewad depending on the desired language IJ The display will now show the selected language M...

Page 15: ...opera tor knows the operation and limita tions of the crane and the LMI Instruction Push Button INFO 8 MESSAGE 4 THE Ll II SYSTEM IS AN OPERATIONAL AID WHICH CAN FAIL PUSH INFO The load moment indicat...

Page 16: ...rrect operating code number which Is also printed in the load capacity chart Instruction Push Button tNFO 8 MESSAGE 6 YOU ARE ALWAYS RESPONSIBLE FOR YOUR LIFT OPERATIONS PUSH INF O The opsrator Is ent...

Page 17: ...nuals before operating the crane Instruction Push Button INFO 8 MESSAGE 8 FOR FULL INFO RUN PUSH NI NFO TO SKIP CONSOLE DE SCRIPTION PUSH E Only if you are totally familiar with the LMI system functio...

Page 18: ...GE 2 DESCRIPTION IS MADE ACCORDING TO 11 TO 123 ON CONSOLE PUSH INFO A description of all elements of the front plate such as display controls switches and buttons is given Instruction Push Button INF...

Page 19: ...an angle re lated load capacity chart Oib boom angle is displayed instead of radius Instruction Push Button NFO fWO The load moment will be displayed in the INDICATOR 2 This meter dis plays how much...

Page 20: ...Instruction Push Button INFO rtl O J The OPERATING CODE BUTION 4 is used to activate the programming procedure Refer to programming proce dure in chapter 4 3 1 fvii Instruction Push Button INFO WARNIN...

Page 21: ...the actual num ber of falls parts of line by pushing the buttons of the keypad 3 The correct setting Is of utmost Importance for the proper function of the system and the craM MESSAGE 8 REF 16 HOIST...

Page 22: ...o lift the load Instruction Push Button 1NFO rioi The red ANTI TWO BLOCK WARNING LIGHT 8 will light up when the anti two block limit switch contacts open indicating that a two blocking condi tion is a...

Page 23: ...aming area is linked to the data EPROM used in the central unit Instruction Push Button INFO rioi The red LOAD MOMENT LIMIT LIGHT 1O warns the operator that a rated load condition has been reached It...

Page 24: ...position 21 the LMI override key switch located on the central processing unit CPU has been positioned In the lockout override position This key switch continually by passes the control lever lockout...

Page 25: ...ton NFO 8 MESSAGE 16 OPTIONAL REF 114 LOAD DATA BUTTON PRESS FOR DISPLAY ON REF 11 PUSH INFO MAX LOAD 4 800lbs ACT LOAD 3 400lbs RADIUS 115 3ft 12 FALLS IOP MOD0091 Dlsp ay will be In units comaspond...

Page 26: ...orrespond ing to load capacity charts Instruction Pusn Button 7NFO fINFO Tne TARE BUiTON 15 is 8 used to indi ate the net rAR J load on the display Net lead is the a tual load less lifting ta kle and...

Page 27: ...lls parts of line and operating code Once these angles are reached the horn will sound until the boom is moved back into the permissible angle range The procedure to set the boom angle preset limit va...

Page 28: ...FO rNFO i The ENTER BUTTON 18 is used to confinn values and data which are used as input for the system The in struction to use this button will always be given on the display 1 Instruction Push Butto...

Page 29: ...perate the crane in a range not permissible MESSAGE 22 REF 20 KEY POSITION FOR ANTI TUO BLOCK OVERRIDE PUSH INFO The position 20 by passes the anti two block control lever lockout which does not influ...

Page 30: ...ckout Instruction Push Button INFO rNFO l In this position 22 the by pass key switch 19 deactivates the control lever lockout function of the LMI All other display indicating and alarm functions as we...

Page 31: ...the LMI system in case of an operating error The alarm can be silenced temporarily by pushing the button 12 MESSAGE 26 END or INFO RUN PUSH INFO Instruction Push Button INFO riil N this point the inf...

Page 32: ...programming procedure in order to enter the operating code combination referring to the desired operating code from the load capacity chart The correct setting is of utmost importance for the proper f...

Page 33: ...ng code button 4 lights up To obtain the next message BJ press the INFO button 1 1 The actual operating code is dis played If the operator wants to con tinue with the displayed code he has to confirm...

Page 34: ...iguration This number is printed in the load capacity chart e g on outriggers on rubber with jib etc To obtain the next message 8 press the INFO button 17 fN O I 0063 7his is an example of the operat...

Page 35: ...rt match the lifting configuration of the crane To confirm and to obtain the next message press the p but ton 18 G MESSAGE 7 SELECT DESIRED HOIST FOR MAIN FOR AUX PUSH 16 PUSH 17 The buttons MAIN HOIS...

Page 36: ...e the lamp in the Reeving button 5 lights up To continue with the actual number of falls parts of line the operator has to push P 18 To enter a new number of falls parts of line he has to push the INF...

Page 37: ...cylinders set with tires raised free of crane weight When equipped with a front jack cylinder the cylinder shall be set in accordance with the written procedure Axle LockouVSuspension must be functio...

Page 38: ...rate The cut off of the crane movements will be canceled and the warning lamps and audible alarm will go out The display shows the actual values of max load actual load radius number of falls parts of...

Page 39: ...setting the limit values the boom has to be moved to the intended limit positions For simple operation the computer guides the operator through the procedure step by step The operator has to read the...

Page 40: ...ns to the operating mode and the dis play shows the actual values of max load act load radius reeving condition and selected operating code MESSAGE 2 MAX BOOM ANGLE LIMIT YES PUSH REF 16 NO PUSH E wa...

Page 41: ...ge To keep the boom angle E limit value unchanged press the E button 18 and carry on with message 5 Message 4 is skipped by activating the E 18 button MESSAGE 4 MAX ANGLE 80 0 ACT ANGLE 65 1 MOVE BOOM...

Page 42: ...display Message 6 and 7 are skipped by activating the E 18 button MESSAGE 6 MIN ANGLE 10 0 ACT ANGLE 65 1 CHANGE YES PUSH 116 NO PUSH E The display shows the actual boom angle and the boom angle limi...

Page 43: ...o program the minimum boom angle limit and obtain message 8 GJ The previously programmed maximum and minimum boom angle presets are displayed for a few seconds The programming procedure is completed w...

Page 44: ...een the junction box on the boom extension or jib and the boom junction box The weight attached to the main hoist anti two block switch shall be removed In that case the anti two block switch has to b...

Page 45: ...from main boom switch In that case the anti two block switch has to be locked with the red Anti Two Block Re tainer which is fixed with a red lanyard not shown at the anti two block switch Installati...

Page 46: ...l the cable out of the switch 1 and bend back parallel to the boom and hold 2 2 Move the retainer down 3 and then left 4 to remove it from the Anti Two Block switch Release the cable 3 For storage sli...

Page 47: ...event dam age to the machine or Injury to personnel Proper functioning of the system requires successful completion of these tests before operating the machine If the operator cannot see the load hand...

Page 48: ...slightly to elimi nate this condition 4 Slowly extend telesope the boom to create a potential two block condition When the load handling device lifts the weight the audible alarm 23 should sound the...

Page 49: ...All settings shall be checked by lifting a load of known weight and corrJ aring the load to the information displayed on the LMI Rated loads include the weight of the hook block slings and awdliary l...

Page 50: ...Check the anti two block limit switches for freedom of movement 4 The cable reel shall be under tension to operate properly 5 Check the pressure transducers at the lift cylinder s and the con necting...

Page 51: ...repaired by factory trained service personnel When these faults occur the competent serv ice organization shall be contacted Malfunctions Table Error Code Error E01 Fallen below the radius or above a...

Page 52: ...y can normally be eliminated by the crane operator himself ERROR 01 E01 FALLEN BELOU RADIUS RANGE RADIUS 27 4ft E01 ABOVE ANGLE RANGE ANGLE 80 00 Olaplay wlll be In units corT91pOndlng to load capacit...

Page 53: ...om back to a radius or angle given in the load capacity angle given in the load capacity chart was exceeded due to lower chart ing the boom too far ERROR 03 E03 NO LOAD AREA Cause Ellmlnatlon Boom pos...

Page 54: ...erating mode switch cor sole set incorrectly rectly to the code assigned to the operating mode of the crane Cause 2 Elimination Operating mode is not permissible Be sure crane ls set up according with...

Page 55: ...load curves for given in the load capacity chart on rubber you may only operate up to a certain maximum or min imum boom length or with load curves for jibs where you have to telescope the main boom t...

Page 56: ...be In units eorreapondlng to load capaclly charts Cause Elimination The minimum angle or the maxi Raise jib back to an angle given in mum radius of the luffing fly jib the load capacity chart given in...

Page 57: ...SkyAz l Equipment Solutions www skyazul com 301 371 6126...

Page 58: ...SkyAz l Equipment Solutions www skyazul com 301 371 6126 SkyAz l Inc 14 Walnut Street Middletown MD 21769 Phone 301 371 6126 Fax 301 371 0029 info skyazul com www skyazul com...

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