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Ski-Doo Scandic Series, Operator'S Manual

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TABLE OF CONTENTS

MAINTENANCE

BREAK-IN INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Engine Coolant (600 ACE and 600 HO E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Engine Oil (600 ACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Spark Plugs (550F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Spark Plugs (600 ACE and 600 HO E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Engine Stopper (600 HO E-TEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chaincase Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Drive Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

100

Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Skis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

106

VEHICLE CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Post-Operation Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Vehicle Cleaning and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

STORAGE AND PRESEASON PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

Preseason Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

TECHNICAL INFORMATION

VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Vehicle Description Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

EC DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

EPA CERTIFIED ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

Engine Emissions Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

TROUBLESHOOTING

TROUBLESHOOTING GUIDELINES (550F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

TROUBLESHOOTING GUIDELINES (600 ACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

TROUBLESHOOTING GUIDELINES (600 HO E-TEC) . . . . . . . . . . . . . . . . . . . . . . . .

131

4

_______________

Summary of Contents for Scandic Series

Page 1: ......

Page 2: ...ned as follows WARNING Indicates a potential hazard if not avoided could result in serious in jury or death CAUTION Indicates a hazard situation which if not avoided could result in minor or moderate injury NOTICE Indicates an instruction which if not followed could se verely damage vehicle components or other property About this Operator s Guide This Operator s Guide has been pre pared to acquain...

Page 3: ...NG PRODUCTS 23 Manoeuvrability 23 Acceleration 24 Braking 24 Important Safety Rules 24 Effects of Having a Studded Track on the Life of the Snowmobile 25 Installation of Studs on BRP Approved Tracks 25 Inspection 26 IMPORTANT ON PRODUCT LABELS 27 Hang Tag s 27 Vehicle Safety Labels 27 Compliance Labels 32 Technical Information Labels 33 VEHICLE INFORMATION CONTROLS INSTRUMENTS AND EQUIPMENT 36 1 H...

Page 4: ...uel 56 Fueling Procedure 56 INJECTION OIL 58 Recommended Injection Oil 58 Injection Oil Level Verification 58 BREAK IN PERIOD 60 Break In Period Duration 60 Additional Engine Protection During Break In 60 Operation During Break In 60 Break In Inspection 60 OPERATING INSTRUCTIONS 61 Engine Starting Procedure 550F 61 Engine Starting Procedure 600 ACE and 600 HO E TEC 61 Emergency Starting 62 Riding ...

Page 5: ...k 100 Suspension 104 Skis 105 Fuses 105 Lights 106 VEHICLE CARE 109 Post Operation Care 109 Vehicle Cleaning and Protection 109 STORAGE AND PRESEASON PREPARATION 110 Storage 110 Preseason Preparation 111 TECHNICAL INFORMATION VEHICLE IDENTIFICATION 114 Vehicle Description Decal 114 Identification Numbers 114 EC DECLARATION OF CONFORMITY 116 EPA CERTIFIED ENGINES 117 Engine Emissions Information 11...

Page 6: ...RRANTY BRP LIMITED WARRANTY USA AND CANADA 2011 SKI DOO SNOWMOBILES 138 BRP INTERNATIONAL LIMITED WARRANTY 2011 SKI DOO SNOWMOBILES 142 BRP LIMITED WARRANTY FOR THE EUROPEAN ECONOMIC AREA 2011 SKI DOO SNOWMOBILES 146 CUSTOMER INFORMATION PRIVACY INFORMATION 152 CHANGE OF ADDRESS OWNERSHIP 153 _______________ 5 ...

Page 7: ...TABLE OF CONTENTS 6 _______________ ...

Page 8: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7 ...

Page 9: ...hrough openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Use only an approved gasoline con tainer to store fuel Strictly adhere to instructions in FU ELING PROCEDURE ...

Page 10: ...TY DVD before operating the snowmobile Only allow a new operator to operate the snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator s training course is offered in your area have him enroll The performance of some snowmobiles may significantly exceed that of other snowmobiles you have operated Therefore use by novice or inexperien...

Page 11: ...n safety features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent a very serious threat for both you and your snowmobile Giv...

Page 12: ...bystanders before proceeding in reverse Always remove the tether cord cap and key when vehicle is not in operation in order to prevent accidental engine starting to avoid unauthorized use by children or others or theft NEVER stand behind or near a rotating track Debris could be projected causing severe injuries To remove packed snow or ice stop engine tilt and hold vehicle on its side and use scre...

Page 13: ... and ice from body in cluding lights seat footrests con trols and instruments 2 Verify that air filter is free of snow 3 Verify that skis and steering operate freely Check corresponding action of skis versus handlebar 4 Check fuel and oil for levels and leaks Replenish if necessary and see an authorized Ski Doo dealer in case of any leaks 5 All storage compartments must be properly latched and the...

Page 14: ...bile clothing should be worn It should be comfortable and not too tight Always check the weather forecast before going on a ride Dress for the coldest weather expected Thermal underwear next to the skin also provides a good insula tion Wear an approved helmet at all times for safety and comfort They pro vide both warmth and reduce injury A stocking type cap balaclava and face mask should always be...

Page 15: ...ent speeds and how much you will have to lean into a slope to maintain proper balance Generally the riding position for best balance and control is sitting How ever the posting kneeling or standing positions are also used under certain conditions The novice driver should become fa miliar with the snowmobile through practice on a level area at slow speeds before venturing far afield WARNING Do not ...

Page 16: ...d if so how many Always respect those indi cations Overloading is dangerous be cause snowmobiles are not designed for it Even when passengers are allowed you must make sure that the persons who would like to become passengers are physically fit for snowmobiling WARNING Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the hand holds or seat strap at all times...

Page 17: ...le to topple Be ex tremely careful go more slowly and check the passengers frequently WARNING When riding with a passenger Braking ability and steering control are reduced Decrease speed and allow extra space to maneuver Adjust suspension according to weight For complete information on how to adjust the suspension please refer to the TUNE YOUR RIDE subsection Use extra caution and go even more slo...

Page 18: ... multi plied manyfold Steering is minimal and uncontrolled spins are an ever present danger When operating on ice drive slowly with caution Allow yourself plenty of room for stopping and turning This is especially true at night Hard Packed Snow Don t underestimate hard packed snow It can be difficult to negotiate as both skis and track do not have as much traction Best advice is to slow down and a...

Page 19: ...valanche beacon while rid ing on mountains We recommend that all mountain riders take a lo cal avalanche safety training course to become more familiar with snow conditions and learn how to properly use their equipment Here are some web sites that can help you finding important information US www avalanche org Europe www avalanches org Canada www avalanche ca Slush Slush should be avoided at all t...

Page 20: ...f the vehicle and keep the skis up and straight ahead Apply partial throt tle and brace yourself for the impact Knees must be flexed to act as shock absorbers Turning Depending on terrain conditions there are two preferred ways to turn or cor ner a snowmobile For most snow surfaces body english is the key to turning Leaning towards the inside of the turn and positioning body weight on the inside f...

Page 21: ... keep a safe distance between each snowmo bile Always maintain a safe interval and allow sufficient stopping distance Don t be a tailgater Know the position of the machine ahead Signals If you intend to stop raise either hand straight above your head A left turn is indicated by extending your left hand straight out in the proper direction For right turns extend the left arm and raise the hand to a...

Page 22: ...obilers to remember that re specting the environment is not only critical to the future of our industry but to future generations Light Treading in no way suggests you should curb your appetite for snowmo biling fun It simply means tread with respect The fundamental objective of Light Treading is one of respect for where and how you ride a snowmobile You re a light treader when you follow the prin...

Page 23: ...serve this opportunity and will make it pos sible for us to expose others to the beauty of winter and the unique thrill of our sport Light Treading will help our sport to grow Finally Light Treading is the sign of a smart snowmobiler You don t have to leave big tracks or careen through a virgin forest to show you can ride So whether you re driving a high perfor mance Ski Doo a sporty MX Z snow mob...

Page 24: ...iod If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning accelerating and braking Also always check local regulations concerning the use of traction enhanc ing products on snowmobiles Always drive your snowmobile in a responsible manner respecting the environment and other people s property Manoeuvrability Usi...

Page 25: ...id This could cause debris or ice to be thrown violently backwards pos sibly injuring others nearby or on snowmobiles behind you Braking As in the case of acceleration using studs on the track will give you better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Braking may thus vary suddenly under certain conditions Be sure to use restraint in braking to keep...

Page 26: ... worn or not installed the gas tank could be punctured causing a fire NOTICE Ask your dealer for the appropriate tunnel protectors model and kit number required for your snowmobile NOTE Consult the BRP limited war ranty to find out what warranty limita tions are related to the use of studs Installation of Studs on BRP Approved Tracks WARNING Never stud a track that has not been approved for studs ...

Page 27: ...ications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Inspection PROCEED WITH A VISUAL INSPEC TION OF YOUR TRACK BEFORE EACH USE Look for any defects such as Perforations in the track Tears in the track particularly around traction holes on studded tracks Lugs that are broken or torn off ex posing po...

Page 28: ... should be considered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an au thorized Ski Doo dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ 2 7 6 1 15 16 mmo2010 007 003_c ________ SAFETY INFORMATION ________ 27 ...

Page 29: ... 1 13 14 17 8 4 mmo2011 003 004_a mmo2008 003 065_d mmo2010 007 004_b mmo2008 003 069_d 516004566 516004566 LABEL 1 DO NOT SIT HERE NE PAS S ASSEOIR ICI mmo2008 003 006_a LABEL 2 1 UP MODELS 28 _______ SAFETY INFORMATION ________ ...

Page 30: ...PLICABLE MODELS NEVER SIT IN CARGO AREA Exceeding maximum cargo load may affect steering control and braking abilit y MAXIMUM cargo load including tongue weight 15 8 Kg 35 Lbs 516004601 516004601 LABEL 5 NEVER SIT IN CARGO AREA Exceeding maximum cargo load may affect steering control and braking abilit y MAXIMUM cargo load including tongue weight 15 8 Kg 35 Lbs 516004605 516004605 LABEL 6 51600458...

Page 31: ... circumstances Steering control and braking ability may be reduced on hard pack snow ice or roads Reduce speed allow more space to stop or turn Respect laws on minimum operator age Manufacturer recommends a minimum operating age of 16 years old Never open side panels or hood while engine is running or if vehicle is in motion Ensure to remove DESS key before opening those A 1 6 5 4 0 0 6 1 5 516004...

Page 32: ...se fuel vapors may ignite in presence of a spark creating a fire hazard 516003940A 516003940 LABEL 14 E TEC ONLY CAPACITOR Capacitor May Spark If Shorted Spark can ignite fuel vapors Keep objects away from poles When removing from vehicle always discharge properly 516 004570 WARNING 516004570 LABEL 15 E TEC ONLY mmo2008 003 007 LABEL 16 mmo2008 008 023 ON BRAKE DISC GUARD BARE METAL TUNNEL _______...

Page 33: ...moteur fonctionne AVERTISSEMEN T WARNING 516 004 552 516004552 ON BRAKE DISC GUARD PAINTED TUNNEL This shock absorber is pressurized An explosion may occur if heated or punctured Do not disassemble WARNING mmo2010 003 101_en ON SHOCK GAS CHARGED ABSORBERS Compliance Labels 19 16 mmo2010 007 003_d 32 _______ SAFETY INFORMATION ________ ...

Page 34: ...pliance with the SSCC safety stan dards CE MODÈLE A ÉTÉ ÉVALUÉ PAR UN LABORATOIRE D ESSAIS INDÉPENDANT ET SATISFAIT TOUTES LES NORMES DE SÉCURITÉ DU SSCC EN VIGUEUR À LA DATE DE FABRICATION PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION D E L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE D...

Page 35: ...he shop manual for the complete assembly procedure Drive pulley bolt recommended torque 516004542A NOTICE Not applying the recommended torque may result in a major failure of the drive pulley and the engine Refer to the shop manual for the complete assembly procedure Drive pulley bolt recommended torque 85 92 lbf ft 115 125N m 516004542A NOTICE 516004542 LABEL 17 34 _______ SAFETY INFORMATION ____...

Page 36: ...VEHICLE INFORMATION _______________ 35 ...

Page 37: ...CONTROLS INSTRUMENTS AND EQUIPMENT NOTE Some features may not apply to your model or could be optional 19 7 6 4 5 3 9 8 2 mmo2010 007 008_b 9 20 6 2 3 4 5 mmo2011 003 007_a 36 ______________ ...

Page 38: ...CONTROLS INSTRUMENTS AND EQUIPMENT mmo2011 003 005_b TYPICAL mmo2010 007 009_b TUNDRA 18 22 21 14 16 18 1 10 27 26 15 mmo2010 007 003_e _______________ 37 ...

Page 39: ...8 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate WARNING Test the throttle lever operation each time before starting the en gine The lever must return to the rest position once released Oth erwise do not start engine 3 Brake Lever Brake lever is located on the LH side of handlebar When squeezed brake is applied When released it automatically re turns to the rest position Brakin...

Page 40: ...ether cord cap must be securely snapped on the engine cut off switch to allow vehicle operation Pulling the tether cord cap from the switch shuts the engine off WARNING Always attach tether cord eyelet to clothing before starting the en gine 600 ACE and 600 HO E_TEC Models After engine starting 2 short beeps should be heard if a programmed D E S S key tether cord cap is cor rectly snapped on engin...

Page 41: ...o stop engine in a emergency situation To stop the engine push switch down OFF position mmo2007 009 038_a OFF POSITION To allow engine starting the switch must be in the ON position UP mmo2007 009 038_b ON POSITION All operators of the snowmobile should familiarize themselves with the function of the emergency engine stop switch by using it several times on first outing and whenever stopping the e...

Page 42: ...ights Dimmer Switch 2 Heated Grips Switch 3 Heated Throttle Lever Switch 4 Electronic Reverse Button Electronic Reverse Start Button Electronic Reverse Models With engine running press to engage the electronic reverse Refer to RE VERSE RER in OPERATING IN STRUCTIONS section for procedure 600 ACE and 600 HO E TEC Models Press to engage electric starter Refer to ENGINE STARTING PROCE DURE in the OPE...

Page 43: ...nsity to keep your thumb at a comfortable tempera ture mmo2007 003 003_c TYPICAL 1 Heated throttle lever switch 2 Hot 3 Warm 4 Off 10 Shift Lever 600 ACE Use this lever to shift in forward or re verse mmo2009 005 015_a 1 Reverse shift lever mmo2009 005 016_a PULL TO ENGAGE REVERSE GEAR Refer to OPERATING IN REVERSE in OPERATING INSTRUCTIONS for de tails 11 Headlights Dimmer Switch Tundra Use to se...

Page 44: ...lements are OFF when the switch is in the horizontal position mmo2010 007 007_a 1 Heated grips and throttle lever switch 2 Hot 3 Warm 14 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To engage mech anism pull handle slowly until a re sistance is felt then pull vigorously Slowly release handle 15 Operator s Guide The Operator s Guide is located in the seat base mmo...

Page 45: ...il it latch NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to confirm proper latch ing mmo2007 009 074 TYPICAL SEAT INSTALLED WARNING Make sure seat is securely latched before riding 17 Tool Kit A tool kit containing tools for basic maintenance is supplied with the vehi cle The tool kit support is located in engine compartment on pulley guard To remove...

Page 46: ...nowmobile 19 Gauge 550F NOTE Some features are not appli cable to all models or may be avail able as an option mmo2011 002 001_a 1 Speedometer 2 Pilot lamps 3 Tachometer 4 Digital display NOTE The gauge is factory preset in Imperial units but it is possible to change it to metric units contact an authorized Ski Doo dealer for unit set tings Speedometer Measures vehicle speed in miles per hour or k...

Page 47: ...nk as soon as possible Long beeps repeating slowly Reverse is selected High beam headlights are selected Digital Display Displays odometer and fuel level WARNING Reading the gauge digital display can distract from the operation of the vehicle particularly from con stantly scanning the environment which could lead to a collision or loss of control Before reading the gauge digital display ensure you...

Page 48: ...res are not appli cable to all models or may be avail able as an option WARNING Never adjust or set functions on the multifunction gauge while rid ing the vehicle mmo2008 003 013_e 1 Speedometer 2 Tachometer 3 Digital display 5 Pilot lamps 7 Set button NOTE The gauge is factory preset in Imperial units but it is possible to change it to metric units contact an authorized Ski Doo dealer for unit se...

Page 49: ...T mmo2008 003 019 RH PORTION OF GAUGE Pilot Lamps and Messages mmo2008 003 024_a TYPICAL PILOT LAMPS See table below for usual pilot lamps information Refer to MONITORING SYSTEM for details on malfunction pi lot lamps 48 ______________ ...

Page 50: ...memorize settings engine must be running NOTE SET S button on the multi function switch has the same func tions and can also be used Digital Display Digital display that supplies several real time useful information to the driver WARNING Reading the gauge digital display can distract from the operation of the vehicle particularly from con stantly scanning the environment which could lead to a coll...

Page 51: ...eter Records vehicle running time when the electrical system is activated since it has been reset Press the SET S button to select trip hour meter HrTRIP mode mmo2008 003 013_c 1 Trip hour meter HrTRIP mode Press and hold the SET S button to re set mmo2008 003 013_d D Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank mmo2008 003 020_a FUEL LEVEL 1 Operating ...

Page 52: ...hitch in conjunction with a tow bar to tow an accessory NOTE Refer to decal on vehicle for towing weight capacities WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a col lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Hitch Tongue Type To attach an equipment to the hitc...

Page 53: ...LY WHEN TOWING To avoid noise from hitch when not in use secure hitch to its support by us ing the hairpin mmo2008 003 074_a HITCH NOT IN USE 1 Hitch 2 Support 3 Hairpin 24 Spare Drive Belt A spare drive belt not provided with the vehicle can be stored in the LH side of engine compartment Install belt in the holder as shown mmo2010 007 022_a LH SIDE BELOW AIR FILTER 1 Spare drive belt 2 Holder NOT...

Page 54: ...rd outwards Drive Belt Guard Installation When reinstalling drive belt guard position its cutaway toward front of snowmobile 1 Place the front LH slot of the guard over the longest tab 2 Pivot the guard inward to engage the shortest tab in the RH slot mmo2009 003 010_a 1 Tabs 3 Position the grommet over the re taining rod It may be necessary to slightly lift the console to make room mmo2009 003 01...

Page 55: ...d from console 3 Slide hood towards front Hood Installation 1 Insert the hood front tab into the bottom pan slot while sliding hood towards rear mmo2010 007 015_a 1 Hood front tab 2 Bottom pan slot 2 To secure rear of hood to the con sole position the rear hood slots over the console tabs then push down mmo2010 007 016_a 1 Rear hood slot 2 Console tab 3 Position hood outer tabs under the front rub...

Page 56: ...rubber tie 2 Pull panel backwards Side Panel Installation 1 Insert lower front tab into the bot tom pan slot mmo2010 007 019_a LH SIDE SHOWN 1 Lower front tab 2 Bottom pan slot 2 While pushing the panel towards front insert rear lower tab and front upper tab into the bottom pan slots mmo2010 007 020_a LH SIDE SHOWN 1 Rear lower tab 2 Bottom pan slot mmo2010 007 021_a LH SIDE SHOWN 1 Bottom pan slo...

Page 57: ...ngine components Do not mistake oil reservoir cap for fuel tank cap Oil reservoir cap is identified OIL Fuel Antifreeze Additives When using oxygenated fuel addi tional gas line antifreeze or water ab sorbing additives are not required and should be not used When using non oxygenated fuel we highly recommend the use of isopropyl base gas line antifreeze in a proportion of 150 ml 5 U S oz of gas li...

Page 58: ...ble and explosive under certain conditions Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well ventilated area Never top up the fuel tank be fore placing the vehicle in a warm area As temperature in creases fuel expands and may overflow Always wipe off any fuel spillage from the vehicle NOTE Do not sit or lean on seat when fuel tank cap...

Page 59: ...ENGINES RECOMMENDED INJECTION OIL 600 HO E TEC XPS SYNTHETIC BLEND 2 STROKE OIL P N 293 600 100 1 NOTICE The engine of this snow mobile has been developed and val idated using the BRP XPS Synthe tic Blend 2 stroke oil BRP strongly recommends the use of its XPS Syn thetic Blend 2 stroke oil at all times Damages caused by oil which is not suitable for the engine will not be covered by the BRP limite...

Page 60: ...INJECTION OIL WARNING Wipe off any oil spills Oil is highly flammable when heated _______________ 59 ...

Page 61: ...here is no need for extra lubrication on these models E TEC Models Do not add injection oil to fuel The extra lubrication required for the break in is controlled by the engine management system During this period the oil consumption will be higher Operation During Break In Engine During the break in period Avoid prolonged full throttle opera tion Avoid sustained accelerations Avoid prolonged cruis...

Page 62: ... at a time A rest period should be ob served between the cranking cycles to allow electric starter to cool down 8 Release parking brake NOTE For an initial cold start do not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Choke Application Procedure 550F Models Initial Cold Starting when Temperature is Below 10 C 14 F NOTE Do not operate the throttle lever with the ...

Page 63: ... not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 600 ACE Model Do not attempt an emergency starting procedure Have the battery charged or replaced All except 600 ACE Model The engine can be started with the emergency starter rope supplied with the tool kit Remove belt guard WARNING Do not wind starting rope around your hand Hold rope by the ha...

Page 64: ... are calibrated for SEA LEVEL operation If your snowmobile is to be used at an altitude above 600 m 2 000 ft have it calibrated accordingly by an authorized Ski Doo dealer NOTICE An inappropriate altitude calibration would decrease perfor mance and may cause serious dam age to the snowmobile Temperature 550F Models This engine has been calibrated for 20 C 4 F It can be operated at warmer winter te...

Page 65: ...s at idle speed NOTICE It is not recommended to let engine running at idle speed for more than 10 minutes 3 Disengage parking brake 4 Apply throttle until drive pulley en gages Drive at low speed the first two or three minutes NOTICE If vehicle does not move when throttle is applied stop en gine remove tether cord cap from the engine cut off switch then do the following Check if skis are stuck on ...

Page 66: ... When the engine is running depress ing the RER button will slow down en gine RPM to almost a stop and advance the ignition timing to invert crankshaft rotation Engine will automatically shift into forward when restarting after stop ping or stalling Shifting procedure will take place only when the engine is running If engine is running at a speed above 4300 RPM the function of the RER button is di...

Page 67: ...ust be towed use a rigid tow bar Remove the drive belt from disabled snowmo bile refer to DRIVE BELT in the MAIN TENANCE PROCEDURES subsection and tow at moderate speed NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be used provided you proceed wit...

Page 68: ...round with a wide base snow mobile stand with a rear deflec tor panel Make sure support device is sta ble and secure The best way to set up the suspen sion is to customize each adjustment one at a time Various adjustments are interrelated It may be necessary to readjust center spring after adjusting front springs for instance Test run the snowmobile under the same condi tions trail speed snow driv...

Page 69: ...ll as snow conditions will dictate the most efficient combination Generally a longer stopper strap set ting gives better performance in deep snow on a flat landscape Rear Spring Preload Rear spring preload has an effect on comfort ride height and load compen sation Also adjusting rear spring preload shifts more or less weight to the snow mobile front end As a result more or less weight is applied ...

Page 70: ...ngs NOTICE To increase spring preload always turn the left side adjustment cam in a clockwise di rection and the right side cam in a counterclockwise direction CAUTION Never set preload cams directly from position 5 to 1 or directly from position 1 to 5 The adjustment cams have 5 different settings 1 being the softest mmo2007 009 011_a TYPICAL LH SIDE 1 Adjust spring preload mmo2007 009 012_a TYPI...

Page 71: ...5U Suspension extension spring preload has an effect on the reverse capability and track ground contact To adjust spring preload turn the ad justment cam ACTION RESULT More track surface on the ground Increasing preload Less extension lift Better reverse capability especially in deep snow Decreasing preload More extension lift mmo2008 005 019_a 1 Spring 2 Adjustment cam Rear Suspension Extension S...

Page 72: ...lift Good reverse capability Locks the suspension extension in line with the suspension rails Better traction full track contact surface Locked Better towing capability mmo2010 007 023_a FREE 1 Adjustment cam 2 Lower stop block mmo2010 007 024_a PARTIALLY LIFTED 1 Adjustment cam 2 Lower stop block mmo2010 007 025_a LOCKED 1 Adjustment cam 2 Upper stop block _______________ 71 ...

Page 73: ...ncrease rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rear suspension is frequently bottoming Increase rear spring preload Increase center spring preload Lengthen limiter strap Snowmobile seems to pivot around its center Reduce center spring preload Increase rear spring preload Shorten limiter strap ...

Page 74: ... kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snow mobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements Ensure the hitch and safety chains are secure...

Page 75: ...VEHICLE TRANSPORTATION This page is intentionally blank 74 ______________ ...

Page 76: ...MAINTENANCE _______________ 75 ...

Page 77: ...inspected by an authorized Ski Doo dealer The break in inspection is very important and must not be neglected NOTE The break in inspection is at the expense of the vehicle owner We recommend that this inspection be signed by an authorized Ski Doo dealer Date of inspection Authorized dealer signature Dealer name 76 ______________ ...

Page 78: ...tem cap hoses and clamps If applicable X Engine oil and filter 600 ACE X FUEL SYSTEM Fuel lines and connections X Throttle cable X DRIVE SYSTEM Drive belt X Drive pulley X X Driven pulley condition and preload X Track X Drive chain X Chaincase or gearbox oil X BRAKE SYSTEM Brake fluid X Brake hose pads and disk X STEERING Steering mechanism X X Skis and runners X FRONT SUSPENSION Ski legs and fast...

Page 79: ...LEAN BREAK IN INSPECTION CHART INSPECT REAR SUSPENSION Slide rails shock absorbers idler wheels arms and springs X ELECTRICAL SYSTEM EMS fault codes X Spark plugs 550F models X Battery if so equipped X Wiring harnesses cables and lines X 78 ______________ ...

Page 80: ...VERY YEAR OR 3200 KM 2000 MI EVERY 2 YEARS OR 6000 KM 3700 MI STORAGE A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE TO BE PERFORMED BY AN AUTHORIZED SKI DOO DEALER PRESEASON PART TASK LEGEND ENGINE Rewind starter L C I Engine motor mounts I I Exhaust system I Exhaust manifold fasteners 1 Engine lubrication L Crankshaft PTO seal I Injection oil filter R Oil injection pump A A 1 Retighten to spec...

Page 81: ...and alignment as required BRAKE SYSTEM Brake fluid I R I Brake hose pads and disk I I Brake Lever L STEERING Steering mechanism 8 I L I L Skis and runners I I 8 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles FRONT SUSPENSION Front suspension 8 I L I L Skis and runners I I 8 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles REAR SUSPENSIO...

Page 82: ... screws 1 Engine lubrication L Cooling system I I Coolant R Crankshaft PTO seal I RAVE valves 2 C RAVE valves solenoid I Injection oil filter R Engine stopper A 1 Retighten to specified torque 2 RAVE valves must be cleaned by an authorized Ski Doo dealer ENGINE MANAGEMENT SYSTEM EMS fault codes I FUEL SYSTEM Fuel stabilizer 3 Fuel filter 4 R Fuel lines fuel rail fuel injectors and connections I Th...

Page 83: ...6 Tightening torque of drive pulley must be checked every year or 3 200 km 2 000 mi 7 Driven pulley preload must be checked every year or 3 200 km 2 000 mi 8 Adjust track tension and alignment as required BRAKE SYSTEM Brake fluid I R I Brake hose pads and disk I I Brake Lever L STEERING Steering mechanism 9 I L I L 9 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles FR...

Page 84: ...JUST C CLEAN I INSPECT L LUBRICATE R REPLACE TO BE PERFORMED BY AN AUTHORIZED SKI DOO DEALER PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM Spark plugs 10 Battery if so equipped I I I Wiring harnesses cables and lines I I Headlights beam aiming A 10 Spark plugs must be replaced every 3 years or 10 000 km 6 200 mi by an authorized Ski Doo dealer _______________ 83 ...

Page 85: ...fold nuts 1 I Cooling system I Coolant 2 Engine oil 3 and filter 4 1 Retighten to specified torque 2 Check coolant density at storage Have coolant changed every 5 years 3 Check oil level every 10 hours or 500 km whichever comes first 4 Change oil and filter every 6000 km 4000 mi or at pre season whichever comes first ENGINE MANAGEMENT SYSTEM EMS fault codes I FUEL SYSTEM Fuel stabilizer 5 Fuel fil...

Page 86: ...ley must be checked every year or 3200 km 2000 mi 8 Driven pulley preload should be checked every year or 3200 km 2000 mi 9 Chaincase oil must be changed every year at storage 10 Adjust track tension and alignment as required BRAKE SYSTEM Brake fluid I R I Brake hose pads and disk I I Brake Lever L STEERING Steering mechanism 11 I L I L 11 Lubricate whenever the vehicle is used in wet conditions w...

Page 87: ...RAGE A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE TO BE PERFORMED BY AN AUTHORIZED SKI DOO DEALER PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM Spark plugs 12 Battery I I I Wiring harnesses and cables I I Headlights beam aiming A 12 Spark plugs must be replaced every 3 years or 10 000 km 6200 mi by an authorized Ski Doo dealer 86 ______________ ...

Page 88: ...s etc be required when un dergoing disassembly assembly always replace with a new one NOTICE LH and RH hand side car buretors are calibrated differently Never switch carburators around Air Filter Air Filter Verification Ensure the air filter is properly installed clean and in good condition mmo2010 007 012_a 1 Air filter NOTICE To prevent engine dam age never operate with a damaged or missing air ...

Page 89: ...ETIC OIL WINTER GRADE P N 293 600 112 NOTICE The engine of this snow mobile has been developed and val idated using the BRP XPS Synthe tic 4 stroke oil BRP strongly recom mends the use of its XPS Synthetic 4 stroke oil at all times Damages caused by oil which is not suitable for the engine will not be covered by the BRP limited warranty If the recommended oil is not avail able use SAE 0W 40 synthe...

Page 90: ...removed modified or damaged severe engine damage may result Spark Plugs 550F Spare Spark Plug Storage A space is provided in the tool kit to keep spare spark plugs dry and pre vent shocks that might affect the ad justment or break them NOTE Spare spark plugs are not sup plied with snowmobile Spark Plug Removal 1 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 2 Carefully remove...

Page 91: ... ignition spark Oth erwise fuel vapors may ignite in presence of a spark creating a fire hazard Engine Stopper 600 HO E TEC Engine Stopper Adjustment The engine stopper is located on the LH front engine support in front of the drive pulley 1 Remove tether cord cap from en gine cut off switch 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT in this section 3 Loosen the three sc...

Page 92: ...minated or may have ab sorbed moisture from the air WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other than the rec ommended one nor mix different fluids for topping up NOTICE Brake fluid can damage painted and plastic parts Handle with care Rinse thoroughly in case of spillage Brake Fluid Level Verification NOTICE Vehic...

Page 93: ...P limited war ranty Access to Chaincase Remove RH side panel refer to CON TROLS INSTRUMENTS AND EQUIP MENT Chaincase Oil Level Verification With the vehicle on a level surface check the oil level by removing the check plug Models with RER mmr2008 047 002_a TYPICAL WITH RER 1 Magnetic check plug NOTE It is normal to find metallic par ticles stuck to magnetic check plug If bigger pieces of metal are...

Page 94: ...E TEC Model 2 Disconnect the EGTS Exhaust Gas Temperature Sensor connector mmo2011 003 016_b 1 EGTS All models CAUTION Wear protective eye glasses when removing exhaust components Beware of sudden spring tension release 3 Remove the springs retaining the exhaust pipe to the muffler using the following tool SPRING INSTALLER REMOVER P N 529 035 983 529035983 mmr2010 010 003_a TYPICAL 550F FROM FRONT...

Page 95: ...2011 003 013_a 1 Bottom pan upper retaining tab 6 Remove the screw retaining the rear of RH bottom pan mmo2011 003 014_a 1 Bottom rear retaining screw 7 Remove the two muffler retaining springs mmr2010 010 005_a TYPICAL 1 Aft muffler retaining spring 2 Front muffler retaining spring 8 Remove the muffler 9 Unscrew tensioner lock nut several turns mmr2009 085 002_a 1 Tensioner adjustment screw 2 Loc...

Page 96: ...m up pe riod burred or rusty sheave oil on belt or distorted spare belt Contact an au thorized Ski Doo dealer Drive Belt Replacement 550F Drive Belt Removal 1 Remove tether cord cap and key 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 3 Insert the driven pulley expander provided in the tool kit in the threaded hole on the adjuster hub as shown mmo2010 004 010_b 1 Threaded ...

Page 97: ...s follows 1 Remove tether cord cap and key 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 3 Keep the set screws from turning using a 3 mm Allen key and loosen the three lock nuts using a 10 mm open wrench mmo2010 004 010_c 1 Lock nuts 2 Adjustment screws mmo2010 004 009_a LOOSEN THE LOCK NUTS 1 3 mm Allen key 2 10 mm open wrench 4 Turn one set screw 1 4 turn at a time then r...

Page 98: ...y if needed Drive Belt Replacement 600 ACE and 600 HO E TEC Drive Belt Removal 1 Remove tether cord cap from en gine cut off switch 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 3 Insert the driven pulley expander provided in the tool kit in the threaded hole on the adjuster hub as shown mmo2011 003 009 PULLEY EXPANDER INSTALLED ON ADJUSTER HUB 4 Open the driven pulley by s...

Page 99: ...ate the driven pulley to properly set the belt between the pulley sheaves mmo2011 003 011_a 1 Suspension adjustment tool NOTE The adjustment ring has left hand treads Repeat step 5 until the external sur face of drive belt exceeds driven pulley edge by 0 mm to 2 mm 0 in to 08 in mmr2009 081 001_a TYPICAL PRELIMINARY SETTING A 0 mm to 2 mm 0 in to 08 in NOTE Turning the ring counterclock wise lower...

Page 100: ...ration screws should be adjusted so that actual maximum engine RPM matches the maximum horsepower RPM ENGINE MAXIMUM HORSEPOWER RPM 550F 6800 RPM 100 600 HO E TEC 8100 RPM 100 NOTE Use precision digital tachome ter for engine RPM adjustment NOTE The adjustment has an effect on high RPM only There are 6 positions numbered 1 to 6 The calibration screws have 6 different settings identified by numbers...

Page 101: ...t ments to moving parts while en gine is running Track Track Condition WARNING Remove the tether cord cap and key before performing any main tenance or adjustment unless oth erwise specified Vehicle must be parked in a safe place away from the trail Remove the tether cord cap and key Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand with a rear de flector...

Page 102: ...cap and key 2 Lift rear of vehicle and support it off the ground CAUTION Beware of injuries by using proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits 3 Allow rear suspension to fully ex tend 4 Use the TENSIOMETER P N 414 348 200 414348200 5 Set deflection between 30 mm and 35 mm 1 3 16 in and 1 3 8 in using bottom O ring ...

Page 103: ...ion Refer to TRACK TEN SION ADJUSTMENT Track Tension Adjustment 1 Remove tether cord and key 2 Remove rear wheel caps if so equipped mmr2008 048 007_a 1 RH rear idler wheel cap 3 Loosen the rear idler wheel retain ing screws mmr2008 048 008_a 1 RH rear idler wheel bolt 4 Tighten or loosen both adjustment screws to increase or decrease track tension mmr2008 048 009_a 1 RH adjustment screw 5 If corr...

Page 104: ...ifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits 2 Start engine and accelerate slightly so that track slowly turns This must be done in a short period of time 15 to 20 seconds 3 Check that the track is well cen tered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes ...

Page 105: ... for tight ness If loose inspect holes for de formation Replace as required Torque nut to 10 N m 1 N m 89 lbf in 9 lbf in Rear Suspension Lubrication Lubricate rear suspension arms at grease fittings using suspension syn thetic grease P N 293 550 033 Refer to MAINTENANCE SCHEDULE for maintenance frequency mmr2008 048 062_a TUNDRA AND TUNDRA SPORT 1 Grease fittings mmo2010 007 026_a TUNDRA LT AND T...

Page 106: ...ly affect snow mobile control Fuses Fuse Inspection The electrical system is protected with fuses Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted NOTICE Do not use a higher rated fuse as this can cause severe dam age to electrical components and or be a potential fire WARNING If fuse has burn...

Page 107: ...lo cated behind the air intake silencer mmo2007 009 016_b BEHIND AIR INTAKE SILENCER 1 Fuse location Lights Always check light operation after bulb replacement Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl al cohol which will not leave a film on the bulb 1 By using a small...

Page 108: ...both sides Step 2 Pull to release 1 Retaining clip 5 Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Headlights Beam Aiming Remove gauge refer to HEADLIGHTS BULB REPLACEMENT Turn knob to adjust beam height mmo2007 009 023_a TYPICAL 1 Knobs Taillight Bulb Replacement 1 Remove taillight housing by care fully pulling on lens at both ends using an equal force mm...

Page 109: ...id damag ing wiring mmr2008 039 006_a 1 Taillight housing retaining pins 2 Retaining grommets 3 Light wire harness 2 Rotate bulb socket counterclock wise to remove it from taillight hous ing 3 Push in and rotate bulb counter clockwise to remove it from its socket 4 Install the new bulb by pushing it in the socket and turning it clockwise NOTE Note position of bulb locking pins on its base and sock...

Page 110: ... vehicle use only flannel cloths or equivalent NOTICE It is necessary to use flan nel cloths or equivalent on wind shield and hood to avoid scratching the surfaces To remove grease oil and grime use BRP HEAVY DUTY CLEANER P N 293 110 001 NOTICE Do not use Heavy duty cleaner on decals or vinyl To remove stubborn dirt from all plastic and vinyl surfaces use XPS MULTI PURPOSE CLEANER P N 219 701 709 ...

Page 111: ... tension Protect the vehicle with an approved cover to prevent dust accumulation during storage NOTICE The snowmobile has to be stored in a cool and dry place and covered with an opaque but ven tilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle fin ish Engine Storage Mode E TEC Engines Like other engines the E TEC has to be properly lubricated at s...

Page 112: ...gine lu brication cycle The engine lubrication procedure takes approximately 1 minute During this time the engine RPM will increase slightly At the end of engine lubrication proce dure the ECM will turn the engine off Remove tether cord cap from engine cut off switch NOTICE Do not start the engine during storage period Preseason Preparation To prepare your snowmobile refer to an authorized Ski Doo...

Page 113: ...STORAGE AND PRESEASON PREPARATION This page is intentionally blank 112 ______________ ...

Page 114: ...TECHNICAL INFORMATION ______________ 113 ...

Page 115: ...ler to complete warranty claims properly No warranty will be allowed by BRP if the engine identification number or vehicle iden tification number VIN is removed or mutilated in any way We strongly rec ommend that you take note of all the identification numbers on your snow mobile and supply them to your insur ance company Vehicle Identification Number VIN VIN is scribed on the vehicle descrip tion...

Page 116: ...VEHICLE IDENTIFICATION mmo2011 003 003_a 600 ACE ENGINE 1 Engine identification number ______________ 115 ...

Page 117: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 118: ...ions Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emission...

Page 119: ...commended fuel Regular unleaded Inside North America 87 RON MON 2 Minimum octane rating Outside North America 92 RON Fuel tank capacity 40 L 10 6 U S gal DRIVE SYSTEM Drive pulley type TRA III Driven pulley type LPV VSA Engagement 2400 RPM Type XPS SYNTHETIC CHAINCASE OIL P N 413 803 300 Chaincase oil Capacity 350 ml 11 8 U S oz Small sprocket number of teeth 19 Large sprocket number of teeth 45 D...

Page 120: ...BRAKE SYSTEM Brake system type Hydraulic REV XP brake type Brake fluid DOT 4 SUSPENSION Front suspension LTS Front shock Motion control Front suspension max travel 163 mm 6 4 in Tundra Tundra Sport SC 5M Rear suspension Tundra LT SC 5U Center shock Motion control Rear shock HPG Rear suspension max travel 34 cm 13 4 in ELECTRICAL SYSTEM Lightning system output 340 Watts 6000 RPM Headlights bulb HI ...

Page 121: ...ra Tundra Sport 306 9 cm 120 8 in Vehicle overall length Tundra LT 332 9 cm 131 1 in Vehicle overall width 100 2 cm 39 4 in Ski stance 81 3 cm 32 in Tundra 172 mm 6 8 in Ski width Tundra Sport Tundra LT 175 mm 6 9 in 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 120 ______________ ...

Page 122: ...olant Ethyl glycol water mix 50 coolant 50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Recommended fuel Regular unleaded Inside North America 87 RON MON 2 Minimum octane rating Outside North America 92 RON Fuel tank capacity 40 L 10 6 U S gal DRIVE SYSTEM Drive pulley type eDrive Driven pulley type QRS Engagement 2200 RPM Type XPS SYNTHETIC CHAINCAS...

Page 123: ...rake system type Hydraulic REV XP brake type Brake fluid DOT 4 SUSPENSION Front suspension LTS Front shock Motion control Front suspension max travel 163 mm 6 4 in Rear suspension SC 5U Center shock Motion control Rear shock HPG Rear suspension max travel 34 cm 13 4 in ELECTRICAL SYSTEM Lightning system output 650 Watts 6000 RPM Headlights bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 5 21 T...

Page 124: ...ments 15 A F8 Headlights taillight brake light 20 A R1 Fuses 3 5 6 and communication connector R2 Fuse 8 Fuses and relays R3 Fuse 10 WEIGHT AND DIMENSIONS Dry weight 229 kg 505 lb Vehicle overall length 332 9 cm 131 1 in Vehicle overall width 100 2 cm 39 4 in Ski stance 81 3 cm 32 in Ski width 175 mm 6 9 in 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to ...

Page 125: ...hyl glycol water mix 50 coolant 50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Recommended fuel Super unleaded Inside North America 91 RON MON 2 Minimum octane rating Outside North America 95 RON Fuel tank capacity 40 L 10 6 U S gal DRIVE SYSTEM Drive pulley type TRA III Driven pulley type QRS Engagement 3000 RPM Type XPS SYNTHETIC CHAINCASE OIL P N...

Page 126: ... brake type Brake fluid DOT 4 SUSPENSION Front suspension LTS Front shock Motion control Front suspension max travel 163 mm 6 4 in Rear suspension Tundra LT SC 5U Center shock Motion control Rear shock HPG Rear suspension max travel 38 cm 15 in ELECTRICAL SYSTEM Lightning system output 12 V 360 W 55 V 1100 W Headlights bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 5 21 Type NGK PZFR6F 2 Spar...

Page 127: ...length 332 9 cm 131 1 in Vehicle overall width 100 2 cm 39 4 in Ski stance 81 3 cm 32 in Ski width Ski width 175 mm 6 9 in 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track NOTICE 2 Do not attempt to adjust gap on this spark plug 126 ______________ ...

Page 128: ...TROUBLESHOOTING ______________ 127 ...

Page 129: ...r carburetor failure contact an authorized Ski Doo dealer 5 Spark plug ignition no spark Install new spark plugs crank engine If engine fails to start contact an autho rized Ski Doo dealer 6 Engine compression As the engine is pulled over with the rewind starter cycles of resis tance should be felt as piston goes past top dead center each piston on multi cylinder engines If no pulsating resistance...

Page 130: ...ulty spark plug carbon accumulation See item 5 of ENGINE IS CRANKED BUT FAILS TO START 2 Engine is running too hot See item 7 of ENGINE LACKS ACCELERATION OR POWER 3 Incorrect ignition timing or ignition system failure Contact an authorized Ski Doo dealer ENGINE MISFIRES 1 Fouled defective worn spark plugs Clean verify spark plug gap and identification number Replace if required 2 Too much oil sup...

Page 131: ...ch this snowmobile was pro grammed ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has cooled down reach loose snow as soon as possible 2 Low coolant level Check coolant level see MAINTENANCE PROCEDURES 3 Clogged heat exchangers Clean heat exchangers ENGINE LACK OF POWER VEHICLE DOES ...

Page 132: ...l tether cord cap 2 D E S S has read a different code than the one programmed D E S S pilot lamp blinks rapidly fast short beeps repetitive Install a tether cord cap for which this snowmobile was programmed ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has cooled down reach loose sn...

Page 133: ... an authorized Ski Doo dealer 8 Fuel pressure too low Contact an authorized Ski Doo dealer ENGINE BACKFIRES 1 Engine is running too hot See item 2 of ENGINE LACKS POWER VEHICLE DOES NOT REACH FULL SPEED 2 Ignition timing is incorrect or there is an ignition system failure Contact an authorized Ski Doo dealer 3 Exhaust system leak Contact an authorized Ski Doo dealer 4 Fuel pressure too low Contact...

Page 134: ...ot lamp s will inform you if an anomaly occurs or to inform you of a particular condition mmo2008 003 024_a TYPICAL PILOT LAMPS Pilot lamp can flash alone or in combi nation with another lamp Beeper codes will be emitted to catch your attention See table below for details ______________ 133 ...

Page 135: ...er Do not run the engine if condition persists Short beeps repeating rapidly Critical overheat Stop engine immediately and let engine cool down If overheating persists contact an authorized Ski Doo dealer Do not run the engine if condition persists Do not run the engine if condition persists 4 short beeps every 5 minutes Indicate a low or high battery voltage condition See an authorized Ski Doo de...

Page 136: ...y to operate 2 short beeps repeating slowly Unable to read key bad connection Make sure the key is clean and correctly snapped on post DESS Short beeps repeating rapidly Invalid key or key not programmed Use the proper key for the vehicle or have the programmed Blinking Fuel level sender problem ______________ 135 ...

Page 137: ...MONITORING SYSTEM 600 ACE AND 600 HO E TEC This page is intentionally blank 136 ______________ ...

Page 138: ...WARRANTY ______________ 137 ...

Page 139: ...QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other perso...

Page 140: ...ovember 30th of the follow ing year Exhaust emission related components that are installed on EPA certified snow mobiles registered in the USA are covered for thirty 30 consecutive months or 200 hours or 2500 miles 4000 km of engine use whichever occurs first If the 2500 miles 4000 km are reached during the regular warranty coverage period the emission related components are still covered by BRP s...

Page 141: ...se maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and at any authorized BRP dealer during the warranty coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancella tion or rescission of the sale of the s...

Page 142: ... submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Tel 819 566 3366 BRP US INC Customer Assistance Center 7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 In the USA products are distributed and serviced by BRP US Inc 2010 Bombardier Recreational...

Page 143: ...ND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE D...

Page 144: ...allation does not con form to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage period on a snowmobile delivered between June 1...

Page 145: ...tion in customer s country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and labour at any authorized BRP distributor dealer during the warranty coverage period under the conditions described herein...

Page 146: ...vice Department Isoaavantie 7 FIN 96320 Rovaniemi Finland Tel 358 163 208 111 For countries within Middle East Africa CIS Russia please contact our European office BRP EUROPE N V Customer Assistance Center Skaldenstraat 125 9042 Gent Belgium Tel 32 9 218 26 00 For all other countries please contact your local distributor or our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Customer As...

Page 147: ...R WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIM...

Page 148: ... the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSECUTIVE MONTHS for commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the applicable year A snowmobile is used commercially w...

Page 149: ...er s country 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and labour at any authorized BRP distributor dealer during the warranty coverage period under the conditions described herein BRP s respons...

Page 150: ...uld be contacted in order to resolve the matter If the matter still remains unresolved then contact BRP at the address listed below BRP FINLAND OY Service Department Isoaavantie 7 FIN 96320 Rovaniemi Finland Tel 358 163 208 111 You can find your distributor s coordinates on www brp com In the EEA products are distributed and serviced by BRP European Distribution S A and other affiliates or subsidi...

Page 151: ...This page is intentionally blank 150 ______________ ...

Page 152: ...CUSTOMER INFORMATION ______________ 151 ...

Page 153: ...stomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 152 ______________ ...

Page 154: ...reach the snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP or an authorized Ski Doo dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen North America BOMBARDIER RECREATIONAL PRODUCTS IN...

Page 155: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 154 ______________ ...

Page 156: ...CHANGE OF ADDRESS OWNERSHIP ______________ 155 ...

Page 157: ...CHANGE OF ADDRESS OWNERSHIP 156 ______________ ...

Page 158: ...CHANGE OF ADDRESS OWNERSHIP ______________ 157 ...

Page 159: ...CHANGE OF ADDRESS OWNERSHIP 158 ______________ ...

Page 160: ...NOTES ...

Page 161: ...NOTES ...

Page 162: ......

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