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Summary of Contents for Safari 1990

Page 1: ...414 6799 00...

Page 2: ...AFTER SALES SERVICE BOMBARDIER INC VALCOURT QUEBEC CANADA JOE 2LO u Duality Service DEALER IMPRINT AREA The following are trademarks of Bombardier Inc ALPINE ROTAX BOMBARDIER SAFARI CHEYENNE SCOUT SK...

Page 3: ...this manual A WARNING Maintenance proce T dures and tightening torques must be strictly adhered to never attempt repairs unless the appropriate tools are available The information and components Isys...

Page 4: ...j j j j j j j j j j j j j j j j j j j j j j...

Page 5: ...her cut out switch Rewind starter handle Primer Adjustable steering handle Speedometer Injection oil level pilot lamp High beam pilot lamp Tank cap Hood opening Seat strap Tool box Spark plug holder H...

Page 6: ...k Suspension Skis and runners Controls Transmission Chaincase PRE SEASON PREPARATION Pre season preparation chart TROUBLESHOOTING Transmission oil level Oil injection system Driven pulley Drive pulley...

Page 7: ...e operated on public streets road or highways In most States and Prov inces it is considered an illegal operation Installation of other than standard equipment including ski spreaders bumpers pack rac...

Page 8: ...ar on all items such as but not limited to drive belts bulbs slider shoes runners on skis spark plugs Replacement parts and I or accessories which are not genuine BOMBARDIER parts and I or accessories...

Page 9: ...distributor the selling dealer nor any other person has been autho rized to make any affirmation representation or warranty other than those con tained in this warranty and if made such affirmation r...

Page 10: ...rs a snowmobHe has a reasonable chance for recovery after theft Govern mental agencies use the registration fees for establishing andmaintaining trails 0 I bought my snowmobile in 0 King County but I...

Page 11: ...If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warranty A Yes provided the unit has already been registered with the manufacturer Note that the c...

Page 12: ...LABRADOR SERVICE AND SALES OFFICE CHARLES R BELL LIMITED Riverside Drive P O Box 1050 Corner Brook Newfoundland A2H 6J7 709 634 3533 NORTH WEST TERRITORIES FRANKLIN DISTRICT KEEWATIN SERVICE AND SALE...

Page 13: ...e these numbers for warranty purposes or to trace your snowmobile in the event of theft or loss A007 002 001 SAFARI SCOUT A009 007 032 SAFARI CHEYENNE A023 007 001 Track serial number A009 005 002 0 N...

Page 14: ...CONTROLS S INSTRUMENT 12...

Page 15: ...nd its snow coverage C Ignition Light Switch OFF l A023 007 004 Key operated two position switch To start the engine first turn key to ON position To stop engine turn key to OFF position I J Adjustabl...

Page 16: ...y switch at all times in order to operate the vehicle WARNING If the switch is used an emergency situation the source of malfunction should be de termined and corrected before restart ing engine G Rew...

Page 17: ...ed on left hand side of the fuel tank it allows a quick check of fuel level 0 High Beam Pilot Lamp Blue Cheyenne only Lights up when headlamp is on high beam P Gear Shift Lever Cheyenne only A push I...

Page 18: ...in a way to obtain the lowest possible center of gravity Use a rigid tow bar when pulling a tow sled behind your snowmobile When you are pulling pas sengers in a trailer or tow sled use moderate speed...

Page 19: ...al engine break in 500 ml 18 imp oz of BLIZ ZARD OIL P N 496 0135 00 or the same quantity of Bombardier Injection oil should be added to fuel for the first full fuel tank filling 1llr CAUTION Remove a...

Page 20: ...on and lining condition Ski alignment runner condition Handlebar bolts retorque to 26 N m 19 lbf ft Pulley alignment and drive belt condition Track condition tension and alignment Lubrication steering...

Page 21: ...placing the vehi cle in a warm area At certain temper atures fuel will expand and overflow Al ways wipe off any fuel spillage from the snowmobile Recommended Oil Use Bombardier Snowmobile Injection Oi...

Page 22: ...l components are checked and functioning properly STARTING PROCEDURE _____ Test throttle control lever operation Check that the emergency cut out switch is in the ON position A017 006 004 t ON Upper p...

Page 23: ...uge let engine idling three to five minutes Emergency Starting Should the rewind starter rope fray and break the engine can be started with the emergency starter rope supplied with the tool kit A WARN...

Page 24: ...rive pulley between the sliding half and the roller guard A017 003 018 Both models Roller guard Start engine as per usual manual starting 6 WARNING When starting the ve T hicle in an emergency situati...

Page 25: ...grease until grease appears at joints Always use low temperature grease P N 413 7061 00 WARNING Only perform such procedures as detailed in this manuaL It is recommended that deal er assistance be per...

Page 26: ...rature grease only Front upper and lower cross shafts TYPICAL A017 005 013 24 Rear cross shaft and both shafts of shackle Safari Scout Chaincase Oil Level Using the spark plug socket remove the filler...

Page 27: ...Injection Oil in the injection oil reservoir A009 002 017 MAXIMUM 13 mm 1 2 in from top CAUTION Check level and refill T every time you refuel Do not overfill Driven Pulley Remove pulley guard and sli...

Page 28: ...ded frequency A WARNING Only perform such procedures as detailed in this manual It T is recommended that dealer assistance be periodically obtained on other componentsIsystems not covered in this manu...

Page 29: ...val and Installation A WARNING Never start or run en T gine without the drive belt in stalled Running an unloaded engine is dangerous 1 Remove the belt guard 2 Unlock and raise driven pulley support 1...

Page 30: ...If abnormal wear is noted probable cause could be pulley misalignment excessive RPM with frozen track fast starts with out warm up period burred sheave oil on belt or distorted spare belt Contact the...

Page 31: ...13 mm 1 2 in from handlebar grip If not do not tamper with the brake contact the dealer 13 mm 1 2 in AOOS 006 002 Drive Chain Tension Safari Scout This vehicle features spring loaded chain tensioner a...

Page 32: ...seal or gasket AOOO 004 010 Normal brownish CAUTION If spark plug condition T is not ideal contact your autho rized dealer 30 Check spark plug gap using a wire feeler gauge It should be 0 4 mm 016 in...

Page 33: ...right side blocks in a counter clockwise direction Left and right adjuster blocks of each ad justment must always be set at the same elevation Safari Cheyenne The front portion of the rear suspension...

Page 34: ...tance should be 65 mm 2 9 16 in 32 A017 005 024 pivot pin 0 NOTE The driver can customize this adjustment to meet its parti ular need For instance should one 1s most of the time pulling a load and us...

Page 35: ...an authorized dealer A WARNING Do not operate a T snowmobile with a cut torn or damaged track Track Tension and Alignment Tension Lift the rear of vehicle and support with a mechanical stand Allow th...

Page 36: ...te slightly so that track beraly turns This must be done in a short period of time one to two minutes Check that the track is well cen tered equal distance on both sides be tween edges of track guides...

Page 37: ...ey This is achieved by restraining the inner half and checking if the sliding half moves in the direction of the arrows more than 3 mm 1 8 in If so contact the dealer Mark reference point on both halv...

Page 38: ...til the skis are properly aligned Firmly retighten the lock nuts 36 The handlebar should also be horizon tal when the skis are pointed toward the front To adjust Loosen the lock nuts of the shortest t...

Page 39: ...isconnected Serious engine damage will occur if this notice is dis regarded B A A002 002 009 A Air Screw Adjustment Completely close the air screw until a slight seating resistance is felt then back o...

Page 40: ...adjustment is very important Any delay in the opening of the pump can result in serious engine damage 1lr CAUTION The carburetor must T be adjusted before adjusting the oil injection pump Make sure id...

Page 41: ...UTION Never touch glass por T tion of an halogen bulb with bare fingers it shortens it s operating life If by mistake glass is touched clean it with a glass cleaner that will not leave a film on the b...

Page 42: ...or or bare ground 0 NOTE The track should be rotated periodically every 40 days Do not release track tension CAUTION To prevent track dam T age temperature in the storage area must not exceed 38 C 100...

Page 43: ...hose Oblique coupling Ou hose Straight coupling 6 Insert storage oil P N 496 0141 00 can hose into primer outlet hose 7 Restart engine and run at idle 8 Inject storage oil until the engine dies or unt...

Page 44: ...scratched off Spray all metal parts with metal protector Wax the hood and the painted portion of the frame 0 NOTE Apply wax on glossy finish only Protect the vehicle with a cover to prevent dust accu...

Page 45: ...uitable equivalents TO BE PERFORMED BY DEALER TO BE PERFORMED BY THE OWNER 0 0 0 0 0 0 0 Check steering alignment and ski runner condition 0 Inspect condition of starting rope 0 Check tightness of all...

Page 46: ...dealer 4 No fuel to the engine Spark Check fuel tank level turn fuel on plug dry when removed if applicable check fuel filter re place if clogged check condition of fuel and impulse lines and their co...

Page 47: ...art 2 Lack of fuel to engine Check item 4 of Engine turns over but fails to start 3 Carburetor adjustments Contact your authorized dealer 4 Drive belt worn too thin If the drive belt has lost more tha...

Page 48: ...ac celeration or power 4 Ignition timing is incorrect or Contact your authorized dealer there is an ignition system failure Snowmobile cannot 1 Drive belt Check item 4 of Engine lacks reach full spee...

Page 49: ...s screwdriver wrenches emergency starting rope etc Standard Tools A B c D 0F H A009 001 001 A Screwdriver F Socket 21 26 mm B Socket 10 13 mm G Hexagonal wrench c Open end wrench 10 13 adjuster blocks...

Page 50: ...t M22 85 N m 63 lbf ft M16 65 N m 48 lbf ft M 10 38 N m 28 lbf ftl M8 21 N m 15 lbf ftl 266 7 em 105 96 5 em 38 106 4 em 42 81 9 em 32 25 3 mm 1 8 50 N m 37 lbf ftl 26 N m 19 lbf ft 179 6 kg 395 lb 70...

Page 51: ...7 mm 1 1 4 200 ml 7 oz 12 v 160 w 60 60 w 5 21 w 5W NGK BR9ES 0 4 mm 0 016 2 31 mm 091 6000 RPM 19 44 414617500 34 9 mm 1 3 8 31 7 mm 1 1 4 500 ml 18 oz 12 V 160W 60 60 w 5 21 w 5W NGK BR9ES 0 4 0 5 m...

Page 52: ...0 001 micro JL one millionth 0 000001 CONVERSION FACTORS TO CONVERT TOt MULTIPLY BY in mm 25 4 in em 2 54 in2 cm2 6 45 in3 cm3 16 39 ft m 0 3 oz g 28 35 lb kg 0 45 lbf N 4 4 lbf in N m 0 11 lbf ft N m...

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