Ski-Doo NORDIK 50 1988 Operator'S Manual Download | Manualshive

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Summary of Contents for NORDIK 50 1988

Page 1: ...operator s manual manuel du conducteur 00 00 1988 414 6456 00...

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Page 3: ...of Bombardier Inc BOMBARDIER INC VALCOURT QUEBEC ALPINE FORMULA SAFARI C ll NJI DA JOE 2LO BLIZZARD FUTURA QVIIMT ITI L n uu v BOMBARDIER GRAND PRIX SPECIAL SKI DOO H CARRY BOOSE MIRAGE SONIC CITATIO...

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Page 5: ...ruction Although the mere reading of such information does not eliminate the hazard your understanding of the information will promote its correct use The information illustrations and components syst...

Page 6: ...mentioned on the cover page of this manual CAUTION Several components of this vehicle are built with r parts dimensioned in the metric system Most fasteners are metric and must not be replaced by cust...

Page 7: ...en or operated on black top bare earth or other abrasive surfaces On such surfaces abnormal and e xcessive wear of critical parts is inevitable Installation of other than standard equipment including...

Page 8: ...il fuel mixture ratio fuel mixing procedur e fuel oil mixing charts 21 PRE START CHECK Check points 25 STARTING PROCEDURE Manual starting oefore riding emergency starting 2 LUBRICATION Frequency steer...

Page 9: ...ive pulley engine and primer lubrication fuel tanK and carburetor battery cnassis general inspect ion 0 PRE SEASON PREPARATION Pre season preparation chart 6 TROUBLE SHOOTING GUIDE 7 TOOLS 61 SPECIFIC...

Page 10: ...EXCLUSIONS ARE NOT WARRANTED Normal wear on all items such as but not limited to drive belts bulbs slider shoes runners on skis spark plugs Replacement parts and or accessories which are not genuine B...

Page 11: ...utor the selling dealer nor any other person has been authorized to make any affirmation representation or warranty other than those contained in this warranty and if made such affirmation representat...

Page 12: ...presented Q Where can I find information on the lubrication and maintenance of my snowmobile A In this Operator Manual provided with the vehicle at the time of first sale Q Will the entire warranty b...

Page 13: ...ership card in this manual should be completed and sent to Bombardier Inc Q How can I receive the best owner assistance A The satisfaction and goodwill of the owners of Bombardier products are of prim...

Page 14: ...dland A2H 6J3 709 634 3533 81 Kenmount Road P O Box 8127 St John s Newfoundland A1B 3N1 709 722 6700 HUDSON S BAY CO LTD 165 Hyrnus Blvd Pointe Claire Quebec H9R 1G2 514 697 8500 AMERICAN DISTRIBUTORS...

Page 15: ...poses or to trace your snowmobile in the event of theft A009005002 A007002001 ENGINE SERIAL NUMBER TRACK SERIAL VEHICLE SERIAL NUMBER is located in the backcorner of the frame and at the right hand si...

Page 16: ...e lever C Gear shift lever D Ignition light switch E Headlamp dimmer switch f Emergency cut out sw1tch G Tether cut out switch H Hot grips switch I Primer J Hewind starter handle K Speedometer L Steer...

Page 17: ...lever C Gear shift lever D Ignition light switch E Headlamp dimmer switch F Emergency cut out switch G Tether cut out switch H Hot grips swith I Primer J Rewind starter handle K Speedometer L Steering...

Page 18: ...2003001 WARNING This snowmobile is capable of a fast reverse On first outing operator should become familiar with this operation by practicing on level ground Always apply the brake before shifting an...

Page 19: ...ne button must be at the upper ON position ON t Upper position before starting A017006004 OFF Lower position to stop engine The driver of this vehicle should familiarize himself with the function of t...

Page 20: ...switch is used in an emergency situation the source of malfunction should be determined and corrected before restarting engine H HOT GRIP SWITCH The hot grip switch is located on the instrument panel...

Page 21: ...ing handle in place by tightening the four 4 retaining screws to 26 N m 19 lbf ft Reinstall steering cover M FUEL GAUGE TANK CAP Unscrew fuel tank cap and withdraw dipstick to check fuel level 0 WARNI...

Page 22: ...ty of the snowmobile When pulling light loads the attachment can be changed to holes C to increase hitch travelling The original attachment point is hole B WARNING When towing a sled or trailer always...

Page 23: ...n oil should be added to fuel for the first full fuel tank filling This will assure additional protection during the initial engine break in CAUTION Remove and clean spark plug after engine break in B...

Page 24: ...crew torque Track condition tension and alignment Lubricate steering suspension dr ive axle Electrical wiring loose connections stripped wires damaged insulation tighten all loose oolts nuts and linKa...

Page 25: ...ine expand and overflow Always wipe off any gasoline spillage from snowmobile RECOMMENDED OIL will the Use BLIZZAHD OIL PIN 4Sl6 01j 00 00 ml available from your dealer This type of oil will flow at t...

Page 26: ...containers either plastic or metal Draw from one until empty then use the second one WARNING Gasoline is flammable and explosive under certain conditions Always manipulate in a well ventilated area Do...

Page 27: ...he remainder of the gasoline Once again thoroughly agitate the container Then using a funnel with a fine mesh screen to prevent the entry of foreign particles pour the mixture into the snowmobile tank...

Page 28: ...D 18 r r 18 17 4 1 i 18 GAS 11 4 4 liter 14 13 A 12 4 4 4 11 1 10 8 7 II 8 I I I 4 3 z 11 10 100 110 200 2110 300 3150 400 410 500 OIL ml IMPERIAL GAS 4 4 imp gal 3 4 4 2 1 5 8 5 10 15 18 OIL imp oz...

Page 29: ...e brake control lever touches the handlebar grip Verify that the path ahead of the vehicle is clear of bystanders and oostacles Clean and check operation of the headlignt taillight and brake light Che...

Page 30: ...the engine 1s warm MANUAL STARTING Insert the key in the ignition and turn to ON position Grasp manual starter handle firmly and pull slowly until a resistance is felt then pull vigorously Slowly rele...

Page 31: ...ngine can be started with an emergency starter rope WARNING Do not start the vehicle by the drive pulley unless it is a true emergency situation have the vehicle repaired as soon as possible WARNING D...

Page 32: ...s systems not covered in this manual Unless otherwise specified engine should be turned OFF for all lubri cation and maintenance procedures It is recommended that the steering system and suspension be...

Page 33: ...ature grease A009003010 CAUTION When lubricating the drive axle bearing do not apply excessive grease as the seal will be pushed out of its housing Check seal position with finger SLIDE SUSPENSION NOR...

Page 34: ...ARNING The drive pulley should be inspected by an authorized dealer at least annually GEARBOX OIL LEVEL The gearbox oil capacity is 450 mL Check the oil by removing the chaincase plug The oil should b...

Page 35: ...ion and maintenance procedures 0 MAINTENANCE CHART Weekly or Monthly Once a Refer every 240 km or every year or to page 150 mi 800 km every 500 mi 3200 km 2000 mi Drive belt condition 33 Brake conditi...

Page 36: ...ve the belt guard assembly DRIVE BELT REMOVAL AND INSTALLATION WARNING Never start or run engine without the drive belt ins talled Running an unloaded engine is dangerous 1 Tilt the hood and remove th...

Page 37: ...e tools to pry the belt into place as this could cut or break the cords in the belt DRIVE BELT CONDITION Inspect belt for cracks fraying or abnormal wear uneven wear wear on one side missing cogs crac...

Page 38: ...t be replaced as soon as only 1 mm 1 32 of the fixed lining is still projected out of caliper Replacement must be performed by an authorized dealer J 11 Minimum projection of fixed Aooaoo3o15 pad 1 mm...

Page 39: ...eat range or excessive idling A light grey insulator tip indicates a lean mixture caused by carburetor high speed mixture adjusted too lean wrong spark plug heat range incorrect fuel mixture ratio or...

Page 40: ...STMENT NORDIK 50 The suspension is adjustable the front adjustment for surface condition the rear for driver s weight TYPICAL Surface condition Driver s weight A000000001 Weight on skis Lowest positio...

Page 41: ...onal deep snow and for hill climbing adjustment is possible by relocating the front arm cross snaft to the lower hole B CAUTION Left and right cross shaft bolts must always be set at the same elevatio...

Page 42: ...e engine OFF rotate track manually and inspect condition If worn or cut or if track fibers are exposed or if missing or defective inserts are noted contact your dealer WARNING Do not operate a snowmob...

Page 43: ...tainable contact your dealer 0 NOTE Track tension and alignment are inter related adjust one without the other ALIGNMENT Do not Start engine and allow track to rotate slowly Check if track is well cen...

Page 44: ...rack Slider shoes 1 j i ii A022005007 Tighten lock nuts and recheck the alignment A022005003 NORDIK 60 TENSION Lift the rear of vehicle and support it off the ground check track tension Using a ruler...

Page 45: ...NOTE Track tension and alignment are inter related adjust one without checking the other ALIGNMENT Do not Start engine and allow track to rotate slowly Check if track is well centered and turns evenl...

Page 46: ...n lock bolts and nuts Restart engine and rotate track slowly and recheck alignment WARNING track is is rotating Ensure nobody Page 42 Before checking track alignment ensure that the free of particles...

Page 47: ...of gearbox 6 mm 1 I 4 maximum free play A017003027 Chain tensioner Rotate the tensioner as required to obtain correct chain tension Replace capscrew to lock chain tensioner in place IMPORTANT The driv...

Page 48: ...skis manually to eliminate all slack from the steering mechanism A022006001 0 NOTE Steering adjustment both tie rods Adjustment horizontal oy turning the turn misaligned ski lf adjustment is required...

Page 49: ...ward efficient muffler function Check all attachments Replace the springs and or tighten if necessary CAUTION Do not operate vehicle with muffler disconnected otherwise serious engine damage will occu...

Page 50: ...JUSTMENT Completely close the air screw until a slight reseating resistance is felt then back off screws follow ENGINE TYPE AIR SCREW A IDLE SPEED B 447 1 0 turn 1800 2000 R P M 503 1 5 turn 1800 2000...

Page 51: ...Filter A022008001 FAN BELT Inspect belt for cracks uneven wear etc Check fan belt tension 10 mm 3 8 deflection should exist when deflection is correct 10 If belt seems damaged or if tension is incorre...

Page 52: ...lamp height Headlamp Center line t 1 7 6 mm 25 k Al 50 mm 2 Below headlamp center A002004006 Headlamp horizontal center line Light beam center A002004007 Light beam high beam projected on the wall 50...

Page 53: ...e the bulb by removing the red plastic lens To remove unfasten the two 2 screws WARNING Always check light operation after bulb replacement GENERAL INSPECTION Check the electrical wiring and component...

Page 54: ...d on other components systems not covered in this manual Unless otherwise specified engine should be turned OFF for all lubrication and maintenance procedures TRACK Inspect track for wear cuts missing...

Page 55: ...ctor with a cloth or rag soaked in oil If unavailable wipe Reassemble entire bogie wheel set making sure assembly moves freely Reinstall bogie wheel set in the proper position Torque cross shaft bolts...

Page 56: ...oat all electrical connections and switches with a greaseless metal protector If unavailable use petroleum jelly GEARBOX Drain gearbox and refill with 450 mL 16 oz of fresh Bombardier chaincase oil 0...

Page 57: ...ne remove the air silencer box start the engine 3 Using Bombardier Snowmobile Injection Oil squirt oil into the carburetor throat until the engine dies 4 Remove the spark plugs and pour approximately...

Page 58: ...ve FUEL TANK AND CARBURETOR Remove the cap then using a syphon remove the gasoline from tank WARNING Gasoline is flammable and explosive under certain conditions Always manipulate in a well ventilated...

Page 59: ...s on the container Touch up all metal spots where paint has been scratched off Spray all bare metal parts with metal protector Wax the cab for better protection CAUTION Cover the snowmobile with an op...

Page 60: ...il level 0 Replace fuel filter located inside fuel tank 0 Check track tension and alignment 0 Lubricate suspension 0 Inspect drive belt and install 0 Check throttle cable for damage and free operation...

Page 61: ...f and crank engine sever al times Install clean dr y spark plugs Start engine following usual starting proce dure If engine continues to flood see your dealer If tr ouble per sists contact your dealer...

Page 62: ...n fue1 Contact your oealer 7 t ngine tiraing t ngine timing may be incorTect or out of adjustment Contact your dealer I 8 engine cowpr ession r unninb witn a lean fuel wixture r ay p oouce excess1vc e...

Page 63: ...o start or starts with aiffi cu i ty Check fuel line con dition See item i of t ngine turns oveJ but fai s to start or stal t wi U1 u if f i culty Contact your dealer first check item j of t ngine tur...

Page 64: ...ach full speea wm n dr i ve belt He place if nece jsary 2 IncorTect tr ack ChecK tr ac t ens LOn adjustment and al ie nrr ent rleaa JUSt to pccifica tions See ia inte nance Section cngille CnecK item...

Page 65: ...it such as screwdriver wrenches emergency starter rope etc STANDARD TOOLS E F A022001001 A Screwdriver B Socket 1 0 1 3 mm c Open end wrench 1 0 1 3 D Socket wrench handle E Starter rope F Socket 21 2...

Page 66: ...ft 6 N m 48 lbf ft id N m 28 lbf ft 21 N m 1 lbf ft 294 em 11 1 19 em 39 12Y em O b 82 em 32 3 3 0 mm 1I 8 oO N m 4 lbf ft 26 N m 19 lbf ft 223 kg 491 lbs 10268 cm2 1 92 in2 2 17 kP a 0 31 1bI in2 50...

Page 67: ...n4 bO W I 21 W w NGK BH t S 0 4 mm 016 l dd mm 074 1o 0 6000 HPM NOHDIK 60 17 40 to 6 mm 1 o to 1 4 414 617 00 3 1 3 mm 1 16 30 1 mm 1 3 16 450 ml 16 oz 160 watts H4 60 5 v 21 vi IV NGK tllibES 0 4 m...

Page 68: ...T BRAKE LIGHT SWITCH O ALLUMAGE INQICATEUR DE LIGHTING VITESSE BK WH RD BL YL COIL SPEEDOMETER C 0 I ENGINE SECTION COLOUR CODES BLACK GN WHITE GY RED VI BLUE OR YELLOW BR BL REGULATEUR r _ r 1 DE TEN...

Page 69: ...e thousandth of 0 001 CONVERSION FACTORS TO CONVERT TOt MULTIPLY BY lbf ft lbf in 12 imp oz U S oz 0 96 imp gal U S gal 1 2 In mm 25 4 In em 2 54 ft m 0 3 MPH km h 1 61 in2 cm 2 6 45 in3 cm 3 16 39 1m...

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Page 71: ...of this registration card when informing of a change of ownership CHANGE OF ADDRESS VEHICLE IDENTIFICATION NUMBER I OLD ADDRESS I I I I I I I I I I NAME NO STREET APT CITY STATE PROVINCE ZIP POSTAL C...

Page 72: ...ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO STAMP 1 I I I I I I I I I I I I I I I I I I I I 1 BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO STAMP I I I I I I I I I...

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