Ski-Doo Grand Touring Operator'S Manual Download Page 2

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In USA, products are distributed by Bombardier Motor Corporation
of America. In Canada, products are distributed by Bombardier Inc.

The following are trademarks of Bombardier Inc or its subsidiaries.

BOMBARDIER

GRAND TOURING

SUMMIT

ROTAX

MX-Z

SKANDIC

SKI-DOO

RER

LEGEND

DESS

DPM

Printed in Canada

(Mmo2003-003a.fm GM)

®TM

are trademarks and

are registered trademarks of Bombardier Inc. or its subsidiaries.

SAFETY WARNING

Disregarding any of the safety precautions and instructions con-
tained in this

Operator’s Guide

Safety Handbook

Safety Video-

cassette

or on-product warnings may result in injury, including the

possibility of death.

This

Operator’s Guide

Safety Handbook

and

Safety Videocas-

sette

should remain with the unit at time of resale.

Mmo2003-003a.book Page 0 Tuesday, March 19, 2002 2:22 PM

Summary of Contents for Grand Touring

Page 1: ......

Page 2: ...in Canada Mmo2003 003a fm GM TM are trademarks and are registered trademarks of Bombardier Inc or its subsidiaries 2002 Bombardier Inc All rights reserved SAFETY WARNING Disregarding any of the safety...

Page 3: ...1 2003 SKI DOO OPERATOR S GUIDE This guide is applicable to the following ZX series models LegendTM Grand TouringTM MX Z Summit Skandic...

Page 4: ...initial set up and inspection of your snowmobile as well as completed the final adjustment required to suit your specific weight and riding environment before you took possession At deliv ery your dea...

Page 5: ...derstood that this guide may be translated into another lan guage In the event of any discrepancy the English version shall pre vail Most components of this snowmobile are built with parts dimen sione...

Page 6: ...ke Lever 31 3 Parking Brake Locking Lever or Button 31 4 Brake Parking Brake Pilot Lamp Red 33 5 Low Injection Oil Level Red 34 6 Handlebar 34 7 Adjustable Handlebar 35 8 Holding Strap 35 9 RER Button...

Page 7: ...Adjustable Rear Grab Handles 67 47 Hood Grills 68 48 Storage Compartment 69 49 Rear Rack 69 50 Tool Bag 70 51 Fuses 71 52 Spare Spark Plug Holder 73 53 Spare Drive Belt Holder 74 54 Front Grab Handle...

Page 8: ...on 127 TRA Drive Pulley Adjustment 127 Drive Belt Condition 130 Brake Condition 130 Brake Adjustment 130 Rear Suspension Condition 131 Suspension Stopper Strap Condition 131 Track Condition 131 Track...

Page 9: ...ever run the engine in a non well ventilated area and or unattended Maintain your snowmobile in top mechanical condition at all times Your snowmobile is not designed to be operated on public streets r...

Page 10: ...ys remain seated and apply the brake before shifting Ensure the path behind is clear of obstacles or bystanders before proceeding Models with mechanical reverse The reverse speed of these snowmobiles...

Page 11: ...eplacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty...

Page 12: ...the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including with out limitation towing storage telephone rental taxi inconvenience insur ance cove...

Page 13: ...es of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy ora dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the d...

Page 14: ...s warranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2003 SKI DOO snowmobile pur...

Page 15: ...t see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including with out limitation towing storage telephone rental taxi inconvenience insur anc...

Page 16: ...distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy ora...

Page 17: ...e use A Snowmobile registration has two purposes In many provinces or states it is mandatory to register a snowmobile in the same way as for a car It allows the state or province to maintain records o...

Page 18: ...part used in warranty repairs assumes the remaining warranty that exists on the snowmobile Q If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warra...

Page 19: ...nearest authorized SKI DOO dealer dial 1 800 375 4366 or visit our web site at WWW SKIDOO COM HOW TO IDENTIFY YOUR SNOWMOBILE Vehicle Description Decal Vehicle description decal is located on right h...

Page 20: ...become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss These numbers are required by the authorized SKI DOO dealer to complete warranty claims...

Page 21: ...It is also em bossed on tunnel near vehicle description decal Model Number Location Model number is part of vehicle identification number VIN VIN DESCRIPTION Engine Serial Number Location TYPICAL 1 E...

Page 22: ...TANT INSTRUCTIONS Please read the following instructions carefully before operating snow mobile Have all damaged decals replaced by an authorized SKI DOO dealer LOCATION OF IMPORTANT INSTRUCTIONS A32A...

Page 23: ...21 Instruction 1 SINGLE SEAT MODELS A02A0HA DOUBLE SEAT MODELS...

Page 24: ...22 Instruction 2 ALL MODELS Instruction 3 ALL MODELS A01A1ZD A01A2EA...

Page 25: ...23 Instruction 4 ALL MODELS Instruction 5 TYPICAL ALL MODELS A01A2FA A01A24D...

Page 26: ...T SKI REAR SUSPENSION SUSPENSION ARRI RE ADJUST ACCORDING TO LOAD R GLER SELON LA CHARGE REAR SPRING RESSORT ARRI RE LOAD CHARGE NOT APPLICABLE SANS OBJET FOR LOADS EXCEEDING RANGE SHOWN ABOVE CONSULT...

Page 27: ...25 Instruction 7 SUMMIT WITHOUT RENAGADE PACKAGE A32A0MA...

Page 28: ...26 SUMMIT WITH RENEGADE PACKAGE A32A0NA...

Page 29: ...27 Instruction 8 SUMMIT A32F21A...

Page 30: ...S INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional on some models TYPICAL 46 47 A32A0HB 45 40 41 39 48 44 49 50 52 52 42 43 51 49 50 A32A12A 47 42 43 41 51 46 52 53 55 52 44...

Page 31: ...29 TYPICAL LIQUID COOLED MODELS TYPICAL FAN COOLED MODELS A32A13A 39 15 16 35 10 38 3 31 32 34 38 39 19 7 1 40 12 33 29 18 40 6 8 2 29 A32E1CB 32 31 40 38 12 16 11 33 40 38 3 39 2 15 1 39 9 19 18 6...

Page 32: ...30 TYPICAL FAN COOLED MODELS LIQUID COOLED MODELS A32A14A 24 23 20 22 13 4 5 17 26 7 A32A15A 26 30 20 4 14 17 28 5 37 22 23 25 36 27 21...

Page 33: ...ain and its snow coverage 3 Parking Brake Locking Lever or Button Located on left hand side of handlebar Parking brake should be used whenever snowmobile is parked Whenever parking brake is applied an...

Page 34: ...other hand There are 2 retaining notches on but ton lever pull button until it locks on a notch then release brake lever To release mechanism squeeze brake lever then fully push parking brake button A...

Page 35: ...ver will auto matically return to its original position Brake lever now returns to rest position Always release parking brake before riding TYPICAL 1 Locking lever 2 OFF 3 ON 4 Brake Parking Brake Pil...

Page 36: ...owmobile As the han dlebar is rotated to right or left the skis are turned right or left to steer the snowmobile Handlebar height is adjustable See an authorized SKI DOO dealer WARNING Fast reverse wh...

Page 37: ...lever 1 Lever 8 Holding Strap Holding strap provides a grip for driver when side hilling WARNING Adjust with vehicle at rest in a safe place Securely tighten all adjustments WARNING This strap is not...

Page 38: ...able of a fast reverse Always re main seated and apply the brake before shifting Come to a complete stop then push RER button Ensure the path behind is clear of obstacles or bystanders Fast reverse co...

Page 39: ...snowmobile is engaged in reverse Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully Shifting in Forward With the snowmobile completely stopped and engine running a...

Page 40: ...sing the START RER button will command the engine to reverse crankshaft rotation as driving the snowmobile in reverse is achieved by changing the direction of rota tion of the engine not by shifting t...

Page 41: ...a half a second duration when the snowmobile is engaged in reverse Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully Shifting in Forward With the snowmobile compl...

Page 42: ...tude mode push and hold START RER button until 2 beeps are heard Release button within one second The reverse system is now ready to operate in high altitude regions Shifting in reverse is achieved as...

Page 43: ...N Do not hold key at START position more than 15 sec onds A rest period should be observed between the cranking cycles to let starter cool down Holding key in START position when engine has started co...

Page 44: ...e preventing snowmobile to runaway if the operator falls off the vehicle accidently Through the DESS Digitally Encoded Security System it acts as a lock by preventing unauthorized use of your snowmobi...

Page 45: ...er cord to clothing eyelet then snap tether cord cap over switch post receptacle before starting engine TYPICAL 1 Snap over switch post 2 Attach to eyelet To stop engine completely pull cap from post...

Page 46: ...art but cannot reach drive pulley engagement speed to move vehicle Operation See above for details Additional Tether Cord Caps The MPEM of your snowmobile can be programmed by your autho rized SKI DOO...

Page 47: ...rate mean that an incorrectly programmed tether cord is being used Vehicle can not be driven 13 RER Pilot Lamp Red This lamp will light up to indicate that snowmobile is reversing Refer to previous pa...

Page 48: ...ll type switch located on the right side of the handlebar To stop the engine push the button to the lower OFF position and si multaneously apply the brake To restart button must be at the upper ON pos...

Page 49: ...side of handlebar allows selection of headlamp beam Note that lights are automatically ON whenever the engine is running 18 High Beam Pilot Lamp Blue Lights when headlamp is on HIGH beam 19 Rewind Sta...

Page 50: ...48 20 Choke Lever This device features a 3 position lever to facilitate cold start 0 OFF 1 Position 1 2 Position 2 See OPERATING INSTRUCTIONS for more details A32H01A 0 1 2...

Page 51: ...r MPH NOTE At vehicle speed of 90 km h 55 MPH and more the mode LCD screen will show speed only instead of the selected mode Change from One Unit to the Other NOTE Speedometer odometer and trip meter...

Page 52: ...stance travelled and displays it either in miles or kilometers Refer to Speedometer for changing units NOTE At vehicle speed of 90 km h 55 MPH and more the mode LCD screen will show speed only instead...

Page 53: ...h 55 MPH and more the mode LCD screen will show speed only instead of the selected mode Push and hold mode button for 2 seconds to reset the resetable hour meter 26 Trip Meter Reset Button To reset p...

Page 54: ...al range as engine warms Under all riding conditions the needle should stay within this range If needle moves into the over heat range reduce snowmobile speed and run snowmobile in loose snow or stop...

Page 55: ...k cap is not properly installed WARNING Always stop engine before refueling Fuel tank may be pressur ized open cap slowly Fuel is flammable and explosive Never use an open flame to check fuel level Ne...

Page 56: ...gauge to facilitate fuel level reading This gauge func tions when engine is running TYPICAL 1 Full 2 Empty 32 Heated Grip Switch Three position toggle switch Select the desired position to keep your h...

Page 57: ...Three position toggle switch Select the desired position to keep your right thumb at a comfortable temperature Fan Cooled Models HEATED GRIP SWITCH HEATED THROTTLE LEVER SWITCH 1 HOT 4 HOT 2 OFF 5 OFF...

Page 58: ...56 liquid Cooled Models 1 Heated grip switch 2 Heated throttle lever switch 3 Hot 4 Warm 5 Off 2 5 A32A18A 1 4 3...

Page 59: ...the jack connector Electric current is supplied whenever engine is running An extension is sup plied with the vehicle It is included in the predelivery kit Ask your authorized SKI DOO dealer for the...

Page 60: ...et A 12 volt electric appliance may be connected to that jack connector Electric current is supplied when ever engine is running See Fuses below for 12 volt power outlet fuse location TYPICAL 1 12 vol...

Page 61: ...increases air pressure Holding switch downward COMFORT decreases air pressure 1 Sport 2 Comfort NOTE Compressor will keep the minimum required pressure when engine is running If the minimum required...

Page 62: ...or is activated CAUTION If air suspension compressor pilot lamp lights up more than 10 minutes shut off the engine in a safe place to avoid compressor damage 39 Hood Latches Stretch and unhook the lat...

Page 63: ...preference Loosen bolts adjust then retighten bolts to 10 N m 89 lbf in RIGHT SIDE SHOWN 1 Toehold 2 After adjustment retighten bolts to 10 N m 89 lbf in WARNING Adjust with vehicle at rest in a safe...

Page 64: ...ed Carburetor Valve Turn valve on when riding at 5 C 41 F or colder temperatures 1 ON 2 OFF CAUTION When operating the snowmobile above 5 C 41 F move the carburetor heating valve to the OFF position 1...

Page 65: ...djusted to suit driv er or passenger convenience Grand Touring 500 F TYPICAL BACKREST POSITION 1 Loosen bottom knobs on both sides position backrest as desired then tighten knobs WARNING Adjust with v...

Page 66: ...64 TYPICAL BACKREST SUPPORT ANGLE 1 Loosen top knob to adjust then retighten TYPICAL BACKREST HEIGHT 1 Loosen center knobs both sides to adjust then retighten 1 A03A0KC 1 A03A0KB...

Page 67: ...Cooled Grand Touring 1 Turn adjustment knob 2 Lift adjustment lock both sides Secure adjustment locks after desired position is obtained 44 Seat Strap Seat strap provides a grip for the passenger A32...

Page 68: ...ted Grip Switch Three position switch Select the desired position to keep rear pas sager s hands at a comfortable temperature TYPICAL RIGHT SIDE OF PASSENGER GRAB HANDLE 1 Rear passenger heated grab h...

Page 69: ...s can be adjusted Lift adjustment lock move grab handle to desired position Secure adjustment lock Proceed the same with the other side TYPICAL 1 Lift adjustment lock WARNING Adjust with vehicle at re...

Page 70: ...ills When riding on powdered snow close plastic sliding hood grills from underneath hood Otherwise always keep grills open Squeeze tabs to close grills TO CLOSE SQUEEZE CLOSING TABS BETWEEN THUMB AND...

Page 71: ...according to the load The capacity of this rack is limited Ride at very low speed when load ed Avoid speed over bumps WARNING All storage compartments must be properly latched and they must not conta...

Page 72: ...70 50 Tool Bag A tool bag containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment above left hand side toe hold TYPICAL TOOL BAG A32B01A...

Page 73: ...llustration for fuse holder location If charging system does not operate check fuse condition and replace it if necessary Accessories Fuse Accessories are protected with 20 ampere rated fuse See follo...

Page 74: ...place it if necessary CAUTION Do not use a higher rated fuse as this can cause se vere damage to electric components and or fire 1 30 A charging system fuse 2 20 A headlight fuse 3 20 A accessories fu...

Page 75: ...use See an authorized SKI DOO dealer for fuse replacement 52 Spare Spark Plug Holder To keep spare spark plugs dry and prevent shocks that might affect the adjustment or break them a holder is provide...

Page 76: ...1 Spare spark plugs installed in holder 53 Spare Drive Belt Holder A spare drive belt can be stored in holder at front section of bottom pan NOTE Spare drive belt is not supplied with the snowmobile...

Page 77: ...front of snowmobile requires manual lifting 1 Front grab handles CAUTION Do not use skis to pull or lift snowmobile 55 Convertible Ski Stance Summit Models Only Ski stance distance between each skis...

Page 78: ...6 56 Adjustable Suspensions For factory recommended adjustments refer to decal on belt guard It describes settings for optimum comfort according to load for your SKI DOO model TYPICAL 1 Decal A32F0GA...

Page 79: ...condition NOTE Some adjustments may not apply to your snowmobile Use special keys in tool bag TYPICAL 1 Rear springs for comfort and ride height 2 Center spring for steering behavior 3 Coupling blocks...

Page 80: ...suspension check track ten sion and adjust as necessary Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload NOTE Some models are equipped...

Page 81: ...Turn the left side adjustment cam in a clockwise direction the right side cam in a counterclockwise direction Left and right adjustment cams may be set at different position TYPICAL 1 Increase spring...

Page 82: ...T Turn the left side adjustment cam in a counterclockwise direction the right side cam in a clockwise direction Left and right adjustment cams may be at different position TYPICAL 1 Decrease spring pr...

Page 83: ...Spring Steering Behavior Ride at moderate speed on a trail If steering is too easy or too hard to turn adjust center spring accord ingly TYPICAL GOOD ADJUSTMENT AT MODERATE SPEED 1 Steering easy to tu...

Page 84: ...82 TYPICAL TOO SOFT OF ADJUSTMENT 1 Steering hard to turn TYPICAL 1 Use adjuster wrench provided in tool bag to increase preload A32F0EA 1 A32F01A 1...

Page 85: ...83 TYPICAL TOO HARD OF ADJUSTMENT 1 Steering less aggressive TYPICAL 1 Use adjuster wrench provided in tool bag to decrease preload A32F0EA 1 A32F01B 1...

Page 86: ...rn both left and right blocks by 90 There are only two adjustment positions Thicker part of block must be facing rearward or downward Use tool provided in tool bag to adjust coupling blocks COUPLING B...

Page 87: ...GHT SIDE VIEW R RIGHT EMBOSSED ON BLOCK 1 Thicker part of block facing downward partly coupled suspension more track grip and less skis steering 2 Turn block in this direction to adjust to the other p...

Page 88: ...behavior Ad just stopper strap length accordingly CAUTION Whenever stopper strap length is changed track ten sion must be readjusted TYPICAL GOOD ADJUSTMENT AT FULL ACCELERATION 1 Comfortable steering...

Page 89: ...87 All Models Except Summit Models TYPICAL TOO LONG STRAP 1 Skis lift off the ground TYPICAL 1 Reduce strap length by bolting to a different hole A32F0EC 1 A03F0QB 1...

Page 90: ...88 TYPICAL TOO SHORT STRAP 1 Heavy steering TYPICAL 1 Increase strap length by bolting to a different hole A32F0EA 1 A03F0QB 1...

Page 91: ...89 Summit Models TOO LONG STRAP 1 Skis lift off the ground 1 Loosen lock nut turn knob accordingly then retighten lock nut A32F0EC 1 A32E19A 1...

Page 92: ...90 TOO SHORT STRAP 1 Heavy steering 1 Loosen lock nut turn knob accordingly then retighten lock nut A32F0EA 1 A32E19B 1...

Page 93: ...ing Ride at moderate speed and check for proper handling Adjust front springs accordingly TYPICAL PROPER ADJUSTMENT 1 Good handling and comfortable steering WARNING Always adjust both front springs to...

Page 94: ...92 Some Models TYPICAL TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload 2 Position number A32F0EA 1 2 A32F1CA 1...

Page 95: ...93 TYPICAL TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload 2 Position number A32F0EA 1 2 A32F1CB 1...

Page 96: ...94 CAUTION Make sure that both front springs are still preloaded when front of vehicle is off the ground Some Models TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload A32F0EA 1 A03F2IA 1...

Page 97: ...95 TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload A32F0EA 1 A03F2JA 1...

Page 98: ...n There are two adjustment positions 1 Soft position 2 Firm position To adjust remove nut move bolt to desired position Install a new nut and torque it to 24 N m 18 lbf ft 7 Air Shock Absorber Comfort...

Page 99: ...suspension spring preload Increase center spring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce cent...

Page 100: ...water absorbing additives are not required and should be not used When using non oxygenated fuel we highly recommend the use of iso propyl base gas line antifreeze in a proportion of 150 mL 5 U S oz o...

Page 101: ...wear and oil depos it thus maintaining maximum level performance and antifriction prop erties This synthetic injection oil meets the latest ASTM and JASO standards by ensuring high biodegradability a...

Page 102: ...ngine overheating are detrimental during the break in period To assure additional protection during the initial engine break in 500 mL 18 imp oz of recommended injection oil P N 413 802 900 12 x 1 L s...

Page 103: ...k if it op erates properly Activate the throttle control lever several times to check that it operates easily and smoothly WARNING The pre operation check is very important prior to operating the vehi...

Page 104: ...essary and see an SKI DOO authorized dealer in case of any leaks Open or close heated carburetor valve according to outside tem perature Verify that air filter s is are free of snow if so equipped Al...

Page 105: ...ted carburetor valve Check for proper position according to outside temperature Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air filter Che...

Page 106: ...he track and limits the belt movement The result is a continuous change in the ratio of the two pulleys which maximizes acceleration and forward movement of the vehicle Power is transferred to the tra...

Page 107: ...r clothing Initial Cold Starting NOTE Do not operate the throttle lever during starting When Temperature is Below 10 C 15 F Set the choke lever to the second position Grasp starter handle pull handle...

Page 108: ...y in the ignition switch and turn to ON position fan cooled models only Grasp starter handle pull handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine E...

Page 109: ...d of emergency rope to rewind handle NOTE The spark plug socket can be used as an emergency handle TYPICAL WARNING Do not wind starting rope around your hand Hold rope by the handle only Do not start...

Page 110: ...emergency rope to the starter clip supplied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive pulley When pulled pulley must rotate counterclockwise TYPICAL TRA TYPE DRI...

Page 111: ...ING or WARM ENGINE STARTING according to engine temperature Pull the rope using a sharp crisp pull so the rope comes free of the drive pulley WARNING When starting the snowmobile in an emergency situa...

Page 112: ...til drive pulley engages Let track rotate at low speed for several turns The lower the vehicle temperature is the longer vehicle warm up should be Shut off the engine and remove the wide base snowmobi...

Page 113: ...snowmobile should have modifications Refer to an authorized SKI DOO dealer Summit models are factory calibrated for high altitude These models must be converted for sea level utilization CAUTION Do n...

Page 114: ...ted by snow When riding at mod erate or high speed on a thin snow covered surface slider shoes may stick on track metallic guides Run snowmobile on a surface covered by snow or drive snowmobile at ver...

Page 115: ...G Observe WARNINGS and CAUTIONS mentioned throughout this guide which are pertinent to the item being checked When component conditions seem less than satisfactory replace with genuine BOMBARDIER part...

Page 116: ...incase Oil Level Chaincase Oil Change Lubrication of Drive Axle End Bearing Steering and Front Suspension Mechanism Lubrication Steering and Front Suspension Mechanism Condition Wear and Condition of...

Page 117: ...TION Use only DOT 4 brake fluid from a sealed container Never use any other types of fluid TYPICAL BRAKE FLUID RESERVOIR 1 Minimum WARNING It is recommended that the assistance of an authorized SKI DO...

Page 118: ...magnet If bigger pieces of metal are found see an authorized SKI DOO dealer Remove metal particles from magnet Refill up to upper mark using BOMBARDIER synthetic chaincase oil P N 413 803 300 12 x 35...

Page 119: ...o be almost empty Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OIL 1 Injection oil reservoir 2 Maximum level indicator 13 mm 1 2 in from top 3 Level marks 1 4 1...

Page 120: ...t level mark engine cold of coolant tank NOTE When checking level at low temperature it may be slightly lower then mark If additional coolant is necessary or if entire system has to be refilled refer...

Page 121: ...RDIER Scratch Remover Kit P N 861 774 800 CAUTION Never clean plastic parts or hood with strong detergent degreasing agent paint thinner acetone products containing chlorine etc Clean sheaves of both...

Page 122: ...ime from affecting plastic components and vehicle finish Lift rear of vehicle until track is clear of the ground Install on a wide base snowmobile mechanical stand NOTE Do not release track tension Be...

Page 123: ...guard Place belt guard in front tabs first then snap rear part in retainer TYPICAL 1 Slots NOTE Belt guard is purposely made slightly oversize to maintain ten sion on its pins and retainers preventin...

Page 124: ...ier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Turn off engine cut out switch Open hood and remove belt guard Open the driven pulley with the...

Page 125: ...taller remover in the free threaded hole and tight en to open the pulley Remove belt TYPICAL 1 Tighten to open pulley Slip the belt over the top edge of the sliding half of driven pulley as shown in p...

Page 126: ...124 Remove access panel from bottom pan 1 Push tab down and remove panel out of bottom pan PULL PANEL OUT OF BOTTOM PAN 1 A32H07A A32H06A...

Page 127: ...ve pulley then remove it from vehicle TYPICAL Clean sheaves of both pulleys using Pulley flange cleaner P N 413 711 809 To install the drive belt reverse the removal procedure however pay attention to...

Page 128: ...front of vehicle CAUTION Do not force or use tools to pry the belt into place as this could cut or break the cords in the belt To install the drive belt first place belt between drive pulley sheaves T...

Page 129: ...IONS at the end of this guide Factors such as ambient temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmo bile efficiency Summit Models Only Refer to deca...

Page 130: ...effect on high RPM only To adjust turn calibration screws Calibration screw has a notch on top of its head 1 Notch Governor cup has 6 positions numbered 2 to 6 Note that in position 1 the number is su...

Page 131: ...ive pulley so that engine turns over maximum power RPM Refer to SPECIFICATIONS To adjust Just loosen locking nut enough to push calibration screw partially out and adjust to desired position Do not co...

Page 132: ...ed strongly squeeze the brake lever several times this will actuate the adjusting mechanism Hydraulic Brake A hydraulic brake is not adjustable See an authorized SKI DOO dealer if any problems WARNING...

Page 133: ...by hand and inspect condition If worn or cut or if track fibers are exposed or if missing or defective inserts or guides are noted contact an autho rized SKI DOO dealer Track Tension and Alignment Te...

Page 134: ...d BELT TENSION TESTER TYPICAL 1 7 3 kg 16 lb 2 Deflection CAUTION Too much tension will result in power loss and exces sive stresses on suspension components To adjust tension On some models remove wh...

Page 135: ...ion and alignment are inter related Do not adjust one without the other WARNING Before checking track alignment ensure that the track is free of all particles which could be thrown out while track is...

Page 136: ...d equal distance on both sides between edges of track guides and slider shoes TYPICAL 1 Guides 2 Slider shoes 3 Equal distance To correct stop the engine Loosen rear wheel screws tighten the adjustmen...

Page 137: ...on ground Steering and Front Suspension Mechanism Visually inspect steering and front suspension mechanism for tight ness of components steering arms control arms and links tie rods ball joints ski c...

Page 138: ...ce noise and to improve the total performance of the engine Modification may be in violation of local laws CAUTION If any exhaust system component is removed modi fied or damaged severe engine damage...

Page 139: ...137 REMOVAL OF RIGHT SIDE PRIMARY FILTER GRILL REMOVAL OF FILTER FROM ITS GRILL A32H0RA A32H0SA...

Page 140: ...ON AIR SILENCER Check that the air silencer is clean and dry and properly reinstall the filter CAUTION Snowmobile engines have been calibrated with the filter installed Operating the snowmobile witho...

Page 141: ...replacement Headlight CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a f...

Page 142: ...140 1 Bulb connector 2 Rubber boot Turn bulb locking ring counterclockwise to remove it Detach the bulb and replace Properly reinstall parts 1 Locking ring A32E02A 1 2 A30E05A 1...

Page 143: ...141 Instrument s Fan Cooled Models Only Remove air duct from underneath hood TYPICAL 1 Remove these screws 1 A32E03A...

Page 144: ...rubber boot Pull rubber boot and socket to expose bulb Pull bulb out of socket TYPICAL ALL MODELS 1 Instruments sockets Taillight All Models If taillight bulb is burnt expose the bulb by removing the...

Page 145: ...ted last WARNING Never charge or boost battery while installed Battery electro lyte contains sulfuric acid which is corrosive and poisonous In case of contact with skin flush with water and call a phy...

Page 146: ...AGE AND PRESEASON PREPARATION Storage It is during summer or when a snowmobile is not in use for more than one month that proper storage is a necessity To prepare your snowmobile refer to an authorize...

Page 147: ...fuel tank level check fuel filter replace if clogged check condition of fuel and impulse lines and their con nections If a failure of the fuel pump or carburetor has occurred contact an authorized SK...

Page 148: ...f its original width it will affect vehicle performance 7 Drive and driven pulleys require servicing Contact an authorized SKI DOOdealer 8 Engine is overheating Check coolant level pressure cap ther m...

Page 149: ...er 5 Water in fuel Drain fuel system and refill with fresh fuel SYMPTOM Snowmobile cannot reach full speed POSSIBLE CAUSE WHAT TO DO 1 DESS did not read cap code Engine can not exceed 3000 RPM DESS RE...

Page 150: ...1 272 32 3 1 272 Spark Plug Type NGK BR 9 ES NGK BR 9 ES Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 35 40 1 3 8 1 9 16 35 40 1 3 8 1 9 16 Alignment FLUIDS Fuel Type Regular Unleaded Reg...

Page 151: ...R 9 ES NGK BR 9 ES Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 35 40 1 3 8 1 9 16 35 40 1 3 8 1 9 16 Alignment FLUIDS Fuel Type Regular Unleaded Regular Unleaded Tank Capacity L U S gal 3...

Page 152: ...9 ES 593 NGK BR 9 ECS 493 NGK BR 9 ES 593 NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Regul...

Page 153: ...NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Regular Unleaded Tank Capacity L U...

Page 154: ...ug Type NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Regular Unleaded Tank Capac...

Page 155: ...ype NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Regular Unleaded Tank Capacity...

Page 156: ...Plug Type NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Regular Unleaded Tank Ca...

Page 157: ...Plug Type NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Super Unleaded Super Unleaded Tank Capacit...

Page 158: ...95 1 337 Spark Plug Type NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 Track Tension mm in 30 35 1 3 16 1 3 8 Alignment FLUIDS Fuel Type Regular Unleaded Tank Capacity L U S gal 37 0 9 8 Oil engine Type T...

Page 159: ...ges of track guides and slider shoes Regular unleaded gasoline with a minimum octane number of 87 R M 2 BOMBARDIER FORMULA XP S II synthetic injection oil P N 293 600 245 12 x 1 L or equivalent OR BOM...

Page 160: ...e a list of stolen units to all authorized SKI DOO dealers on a monthly basis to aid in recovery of such units to their owners PRIVACY OBLIGATIONS DISCLAIMER We wish to inform you that your coordinate...

Page 161: ...________ NO STREET APT _____________________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER ______________________________________...

Page 162: ...AFFIX BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 PROPER POSTAGE...

Page 163: ......

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Ski-Doo Grand Touring, Operator'S Manual

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