Ski-Doo Expedition Series Operator'S Manual Download Page 1 | Manualshive

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®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

©2015 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN FINLAND.

619 900 670

FI

OPERATOR’S GUIDE, EXPEDITION SERIES / ENGLISH
GUIDE DU CONDUCTEUR, SÉRIE EXPEDITION / ANGLAIS

FAIT EN / MADE IN FINLAND

U/M:P.C.

Original Instructions

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

©2015 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.

619 900 670

OPERATOR’S GUIDE, EXPEDITION SERIES / ENGLISH
GUIDE DU CONDUCTEUR, SÉRIE EXPEDITION / ANGLAIS

FAIT AU / MADE IN CANADA

U/M:P.C.

Original Instructions

6 1 9 9 0 0 6 7 0

Expedition

TM

Series

Read this guide thoroughly. It contains important
safety information.
Minimum recommended operator’s age: 16 years old.
Keep this Operator’s Guide in the vehicle.

Includes

Safety, Vehicle

and Maintenance Information

OPERATOR’S

GUIDE

2016

2016

Expedition Series

WARNING

Disregarding any of the safety precautions and instructions contained in

this Operator's Guide,

SAFETY DVD

video and on-product safety labels

could cause injury including the possibility of death!

WARNING

This vehicle may exceed the performance of other vehicles you may have

ridden in the past. Take time to familiarize yourself with your new vehicle.

CALIFORNIA PROPOSITION 65 WARNING

WARNING

This vehicle contains or emits chemicals known to the state of California to

cause cancer and birth defects or other reproductive harm.

In USA, products are distributed by BRP US Inc.
In Canada, products are distributed by Bombardier Recreational Products Inc.

The following are trademarks of Bombardier Recreational Products Inc. or its sub-

sidiaries.

D.E.S.S.™

HPG™

REV-XU™

Ski-Doo

®

E-TEC

®

EXPEDITION™ REV-XP™

ROTAX

®

TRA™

SC™

ACE

®

Learning Key

TM

iTC

TM

mmo2016-007 en
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2015 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

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Summary of Contents for Expedition Series

Page 1: ...ion TM Series Read this guide thoroughly It contains important safety information Minimum recommended operator s age 16 years old Keep this Operator s Guide in the vehicle Includes Safety Vehicle and...

Page 2: ...cle contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm In USA products are distributed by BRP US Inc In Canada products are distr...

Page 3: ...o snowmobile Whatever model you have chosen it is backed by the Bombardier Recreational Products Inc BRP warranty and a network of authorized Ski Doo snowmobile deal ers ready to provide the parts ser...

Page 4: ...uch as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In the event of any dis crepancy the English version shall pre vail If you want to vie...

Page 5: ...assenger 16 Terrain Riding Variations 17 Environment 22 TRACTION ENHANCING PRODUCTS 24 Manoeuvrability 24 Acceleration 25 Braking 25 Important Safety Rules 26 Effects of Having a Studded Track on the...

Page 6: ...Expedition SE Model 62 25 Anchor Points 63 26 Drive Belt Guard 63 27 Hood 64 28 Upper Side Panels 65 29 Lower Side Panels 65 30 ECO Standard Sport Mode Switch 900 ACE and 1200 4 TEC 67 FUEL AND OIL 68...

Page 7: ...l Filter 900 ACE 104 Oil Filter 1200 4 TEC 105 Exhaust System 106 Spark Plugs 106 Engine Stopper 600 HO E TEC and 800R E TEC 106 Brake Fluid 107 Gearbox Oil 108 Drive Belt 109 Drive Pulley 112 Track 1...

Page 8: ...IMITED WARRANTY USA AND CANADA 2016 SKI DOO SNOWMOBILES 150 US EPA EMISSION RELATED WARRANTY 154 BRP INTERNATIONAL LIMITED WARRANTY 2016 SKI DOO SNOWMOBILES 157 BRP LIMITED WARRANTY FOR THE EUROPEAN A...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...rough openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet...

Page 11: ...o operate the snowmobile in a re stricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The perfo...

Page 12: ...features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly a...

Page 13: ...air of these systems must by performed by an authorized Ski Doo dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from en...

Page 14: ...rt mode ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATING...

Page 15: ...peration check is very important prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting Before Starting the Eng...

Page 16: ...ols and instruments Check condition and remove snow or ice Skis and steering Check for free movement and proper action Fuel and oil Check for proper level Coolant Check for proper level Storage compar...

Page 17: ...o Bring Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency First aid kit Provided tool kit Mobile phone Knife Spare spark plugs Fl...

Page 18: ...ns dictate Avoid abrupt stop mmo2008 003 004 Rider Position Reverse Operation We recommend sitting on your snow mobile when operating in reverse Avoid standing up Your weight could shift forward again...

Page 19: ...er to slowdown or stop Riding with passengers on board is dif ferent than riding alone The operator has the benefit of knowing what will be the next maneuver and is able to prepare himself accordingly...

Page 20: ...ear of the snowmobile with the engine running Stay away from the track Personal injury will result if contact is made with the revolving track Frozen Water Traveling frozen lakes and rivers can be fat...

Page 21: ...terrain you should be aware of the risk of avalanches Avalanches vary in size and shapes and generally occur in steep terrain and on unstable snow New snow animals people wind and snowmobiles can all...

Page 22: ...s that may have been farmed at one time or an other Too many accidents have been caused by running into wires in the fields guy wires next to poles and roads and into chains and wires used as road clo...

Page 23: ...rritory Avoid rivers and lakes Guy wires barbed wire fences cabled road entrances and other ob jects such as tree limbs are difficult to see at night Never drive alone Al ways carry a flashlight Keep...

Page 24: ...ures of both private and public land In essence the greatest threat to our sport is all around us Which leaves us with one logical choice When we snowmobile we must always ride re sponsibly The vast m...

Page 25: ...ow all too well the ef forts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly This effort con tinues today as strong as ev...

Page 26: ...on enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning...

Page 27: ...soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEVE...

Page 28: ...n also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchange...

Page 29: ...and runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING...

Page 30: ...rodage le moteur consommera plus d huile et d essence qu la normale Ainsi il se peut que le moteur ait des rat s Cela est normal puisque le module de commande prot ge le moteur contre l usure pr matu...

Page 31: ...IMPORTANT ON PRODUCT LABELS 4 1 5 mmo2009 004 006_b 7 8 9 6 10 2 3 mmo2009 004 001_e mmo2013 008 002_a ________ SAFETY INFORMATION ________ 29...

Page 32: ...NG 1 Pull out tether cord to check if engine shuts off 2 Re start and push in the emergency engine stop switch to check if engine shuts off 3 Disengage parking brake before riding to avoid brake fadin...

Page 33: ...0 seconds Stop engine and wait at least 30 seconds Check oil level using the dipstick The engine of this snowmobile has been developed and validated using the BRP XPS TM Synthetic 4 stroke oil 293 600...

Page 34: ...SPLACEMENT EXHAUST EMISSION CONTROL SYSTEM XXXXXXXXXXXX XXXXXXXXXXXX XX g kW hr HC XXX g kW hr CO X X g m2 day XXXX XXXX XXX cm3 XXXX 516006865 TYPICAL COMPLIANCE LABEL IN ENGINE COMPARTMENT SSCC Labe...

Page 35: ...l a r t u e n n i d e k r a p n e h w mmo2010 002 014_en ON CONSOLE NEAR SHIFT LEVER 516004303 ON DRIVE BELT GUARD 87 A A V I S U T I L I S E R DU 91 SI M LANGE THAN O L M A X 1 0 N O T I C E USE91 I...

Page 36: ...CT LABELS 95 A A V I S M LANGE THANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 004 LOCATED ON FUEL CAP ON E TEC ENGINE IN COUNTRIES USING RON OCTANE RATINGS 34 _______ SAFETY IN...

Page 37: ...VEHICLE INFORMATION _______________ 35...

Page 38: ...optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS subsection 7 3 4 10 9 5 12 20 6 2 22 8 9 mmo2010 002 002...

Page 39: ...d to be thumb activated When squeezed it increases the en gine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate...

Page 40: ...riding style and conditions mmo2015 008 102_a THUMB THROTTLE POSITION PUSH DOWNWARD TO ROTATE THROTTLE HOUSING mmo2015 008 100_a IF WANTED CONTINUE TO ROTATE THE THROTTLE HOUSING mmo2015 008 101 FINGE...

Page 41: ...AGE MECHANISM Step 1 Apply and hold regular brake Step 2 Lock brake lever using parking brake lever To Release Parking Brake Squeeze brake lever Parking brake lever will automatically return to its or...

Page 42: ...from your au thorized Ski Doo dealer If you have more than one D E S S equipped Ski Doo snowmobile each can be pro grammed by your authorized Ski Doo dealer to accept the other vehicles D E S S keys D...

Page 43: ...tion should be determined and corrected before restarting engine See an authorized Ski Doo dealer for servicing 7 Multifunction Switch Multifunction switch is located on the LH side of handlebar mmo20...

Page 44: ...here are no bars displayed on the gauge Heated Throttle Lever Switch mmo2014 004 002_b TYPICAL 1 Heated throttle lever switch 2 Increase heat 3 Decrease heat NOTE The heating intensity is dis played v...

Page 45: ...o suit driver s preference by gently rotating the mirror glass WARNING Adjust with vehicle at rest in a safe place 10 Tool Kit A tool kit containing tools for basic maintenance is supplied with the ve...

Page 46: ...on gauge while rid ing the vehicle you could lose con trol Gauge Description mmo2007 009 066_ab MULTIFUNCTION ANALOG DIGITAL GAUGE 1 Speedometer 2 Tachometer 3 Multifunction digital display 4 Pilot la...

Page 47: ...y scrolling messages of func tion activation or system faults Display fault codes 4 Pilot Lamps and Messages mmo2008 003 024_a TYPICAL PILOT LAMPS See table below for usual pilot lamps information Ref...

Page 48: ...utton Button use to navigate in gauge multifunction display NOTE MODE M button on the multi switch housing has the same functions and can also be used 6 SET S Button Button used to navigate adjust or...

Page 49: ...X X H Altitude X X X I Heated grips heating intensity X X X J Heated throttle lever heating intensity X X X K Instant fuel consumption X X X L Total fuel consumption X X X M Message display X X X N C...

Page 50: ...rip hour meter X X F Clock X X G Fuel level X X H Altitude N A X I Heated grips heating intensity X X J Heated throttle lever heating intensity X X K Instant fuel consumption X X L Total fuel consumpt...

Page 51: ...ude N A N A I Heated grips heating intensity X X J Heated throttle lever heating intensity X X K Instant fuel consumption X X L Total fuel consumption X X M Message display X X N Coolant temperature X...

Page 52: ...s flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In a...

Page 53: ...reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE On E TEC and 900 ACE mod els rese...

Page 54: ...icle approximate altitude above sea level calculated from the barometric pressure NOTE Altitude displayed is rounded off every 100 meters gauge set in metric or 200 feet gauge set in impe rial units T...

Page 55: ...splayed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE LE...

Page 56: ...lect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se...

Page 57: ...ir shock ab sorber set point and actual setting P E TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated Gauge Setup Clock Setting NOTE This clock diplays in the 24 hour f...

Page 58: ...physical crite ria is important to ensures that the passenger is stable and to reduce the risks of ejection Passenger Seat Removal To remove the passenger seat pro ceed as follows 1 Disconnect the acc...

Page 59: ...eat is securely latched before riding 4 Connect the accessories connector 15 Passengers Handholds If Applicable The handholds can be set at three dif ferent positions mmo2009 004 019 LOW mmo2009 004 0...

Page 60: ...iver s seat The winch Expedition SE is stowed in this compartment WARNING The storage compartment must be properly latched and must not contain any sharp or breakable ob jects To open the lid pull and...

Page 61: ...ont near steering column On Expedition SE model an addi tional 12 volt power outlet is installed at rear in the storage compartment The rear power outlet can be switched ON or OFF using a switch insta...

Page 62: ...k lever 2 Bring the handlebar to the desired position and release the lock lever NOTE On the other models the steer ing can be set to a desired fixed po sition see your Ski Doo authorized dealer 23 Wi...

Page 63: ...mper bar mmo2010 002 006_a FRONT INSTALLATION 1 Front bumper 2 Pin 3 Lock pin using the hairpin clip WARNING Never operate winch without the pin securely locked with the hair pin clip Winch Installati...

Page 64: ...TO WINCHING TECHNIQUES provided with your snowmobile Always follow safety measures as per manuals safety messages Winch Operation Refer to the winch manufacturer man uals WARNING Always follow safety...

Page 65: ...hields and belt guard securely installed With hood and or side panels opened or removed NEVER attempt to make adjust ments to moving parts while en gine is running NOTE Drive belt guard is purposely m...

Page 66: ...08 003 063_a 1 Retaining pin 27 Hood WARNING Never operate engine with hood removed from vehicle Hood Removal 1 Remove upper side panels as ex plained below 2 Unhook the rubber ties on both sides mmo2...

Page 67: ...stallation 1 Insert the panel lower tabs into the bottom pan slots mmo2009 004 042_a 1 Panel lower tabs 2 Bottom pan slots 2 Hook the panel top center tabs to the console mmo2011 006 100_a 1 Console h...

Page 68: ...e panel over the aluminium chassis and the aluminium tab into the panel slot mmo2009 004 047_a 1 Lower section 2 Aluminium chassis 3 Aluminium tab 4 Panel slot 3 Insert the panel dowel into the tun ne...

Page 69: ...900 ACE and 1200 4 TEC The Mode switch is located on the LH side of fuel tank mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch It is used to activate or deactivate Eco Standard Sport modes...

Page 70: ...ge Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements FUEL TYPE ENGINE MINIMUM OCTANE RATING 1200 4 TEC 900 ACE 87...

Page 71: ...ENGINE RECOMMENDED INJECTION OIL 600 HO E TEC 800R E TEC XPS SYNTHETIC 2 STROKE OIL P N 293 600 132 NOTICE The engine of this snow mobile has been developed and val idated using the recommended BRP XP...

Page 72: ...njec tion oil reservoir mmo2009 004 028_a TYPICAL 1 Oil reservoir NOTICE Check level and refill ev ery time you refuel To Add Injection Oil Remove injection oil reservoir cap Add injection oil Reinsta...

Page 73: ...te to a good break in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E TEC Models During a pred...

Page 74: ...activated by the operator Navigating Operating Modes Use ECO Standard Sport Mode switch to navigate between power levels from ECO reduced power to Stan dard full power to Sport increased response To i...

Page 75: ...SET button until LEArn is visible in the digital screen of the in formation center Multifunction Analog Digital Gauge 4 Press the MODE button once then press the SET button until LEARN is visible in t...

Page 76: ...rking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 1200 4 TEC and 900 ACE Models Do not attempt any emergency start ing procedure Have the battery charged or repl...

Page 77: ...nutes at idle speed NOTE It is not recommended to let engine running at idle speed for more than 10 minutes 3 Disengage parking brake 4 Apply throttle until drive pulley en gages Drive at low speed th...

Page 78: ...NG The reverse speed is not limited Always proceed with caution as fast reverse could result in loss of vehicle stability Always remain seated Ensure the path behind is clear of obstacles or bystander...

Page 79: ...CE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be us...

Page 80: ...ith a rear deflec tor panel Make sure support device is sta ble and secure Customize each adjustment one at a time It may be necessary to read just center spring after adjusting front springs for inst...

Page 81: ...easing stopper straps length Less bump absorption capability NOTE Stopper strap could be set to position 1 2 3 4 and 5 Below are il lustrations for position 1 2 3 Smaller numbers correspond to a longe...

Page 82: ...g the stopper strap length may reduce comfort If too much weight transfer is felt try to cor rect it by adjusting the coupling blocks first Always install stopper strap bolt as close as possible to th...

Page 83: ...in deep snow Refer to the following to determine if preload is correct C B A mmo2006 003 022_a TYPICAL PROPER ADJUSTMENT A Suspension fully extended B Suspension has collapsed with driver passenger s...

Page 84: ...1 to 5 1 being the softest setting 3 Depress the heated throttle lever switch as shown to increase or de crease air pressure mmo2014 004 002_b TYPICAL 1 Heated throttle lever switch 2 Increase pressur...

Page 85: ...ffort handling and bump ab sorption Also since center spring preload ad justment puts more or less pressure on the front of the track it has an ef fect on the performance in deep snow ACTION RESULT Li...

Page 86: ...ion extension stroke Stabilizer cam setting has an effect on manoeuvrability traction and reverse capability CAM SETTING RESULT Allows free movement of the suspension extension on its entire stroke Ge...

Page 87: ...ment required Bad steering too easy to turn Adjusted too soft increase spring preload Bad steering too hard to turn Adjusted too hard decrease spring preload mmo2009 004 031_b TYPICAL CAM TYPE PRELOAD...

Page 88: ...center Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure...

Page 89: ...ind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely...

Page 90: ...VEHICLE TRANSPORTATION This page is intentionally blank 88 ______________...

Page 91: ...MAINTENANCE _______________ 89...

Page 92: ...our own choosing The first inspection is very important and must not be neglected NOTE The first inspection is at the expense of the vehicle owner Date of inspection Signature of the Authorized Ski Do...

Page 93: ...eck coolant level Inspect fuel lines and connections Inspect throttle cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pul...

Page 94: ...Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change gearbox oil Check brake fluid level Inspect brake hose pads a...

Page 95: ...ect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Check driven pulley preload Adjust and align track Change gearbox oil Check brake fluid level Inspect br...

Page 96: ...h improper maintenance or use You must follow the instructions for fuel requirements in the fuel section of this manual Even if gasoline containing greater than ten volume percent ethanol is readily a...

Page 97: ...ble Lubricate gearbox and driven shaft spline EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST Replace spark plugs Inspect oil pump strainer and clean if needed EVERY 5 YEARS Replace engine c...

Page 98: ...iner and replace if necessary Replace brake fluid Inspect throttle cable Clean and lubricate rewind starter Replace the following drive pulley wear parts slider shoes O rings and sliding sheave bushin...

Page 99: ...ing stopper straps and slider shoes Lubricate rear and front suspension Lubricate whenever the vehicle is used in wet conditions rain puddles EVERY 6 000 KM 4 000 MI OR AT PRE SEASON WHICHEVER COMES F...

Page 100: ...track Inspect brake hose pads and disk Inspect steering mechanism Inspect and lubricate front suspension Inspect rear suspension including stopper straps and slider shoes Lubricate rear and front sus...

Page 101: ...CHEDULE EVERY 10 000 KM 6 000 MI OR 3 YEARS WHICHEVER COMES FIRST Replace spark plugs EVERY 20 000 KM 12 500 MI Check valve clearance and adjust if necessary EVERY 5 YEARS Replace engine coolant _____...

Page 102: ...ilter simply pull it out To install prefilter push it back in place making sure it is properly secured Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Remove...

Page 103: ...you refuel WARNING Do not overfill Reinstall cap and fully tighten Wipe off any oil spills Oil is highly flammable when heated Engine Oil 1200 4 TEC 900 ACE Engine Oil Level Verification NOTICE Check...

Page 104: ...engine oil is warm NOTICE Engine oil and oil filter must be replaced at the same time 1 Place vehicle on a level surface 2 Remove the LH side panel 3 Remove dipstick mmo2014 004 011_a LH SIDE OF VEHI...

Page 105: ...rain plug 10 Install drain plugs and tighten to the specified torque DRAIN PLUGS TIGHTENING TORQUE 20 N m 2 N m 15 lbf ft 1 5 lbf ft 11 Replace OIL FILTER see proce dure in this subsection 12 Refill o...

Page 106: ...ling washer a second time Always re place with a new one mmr2009 111 005_a 1 Sealing washer 2 O ring 3 Oil drain plug 10 Install drain plug and tighten to the specified torque DRAIN PLUG TIGHTENING TO...

Page 107: ...ystem 3 Oil filter receptacle 2 Install a O ring on oil filter cover 3 Lubricate filter seal and cover O ring with engine oil mmr2011 070 009_a 1 Lubricate with engine oil 4 Install the oil filter cov...

Page 108: ...ecurely in place Check retaining springs condition and replace if necessary The exhaust system is designed to re duce noise and to improve the total performance of the engine Modifica tion may be in v...

Page 109: ...as it will pass over the bump at the surface of the rubber stop block and alter adjustment See illustration mmo2010 009 002_a 1 Rubber stop block 2 Bump 3 Feeler gauge 7 Tighten screws to the specifi...

Page 110: ...up mmo2008 008 018_a 1 Minimum 2 Maximum 3 Operating range NOTICE Brake fluid can damage painted and plastic parts Handle with care Rinse thoroughly in case of spillage Gearbox Oil Recommended Gearbo...

Page 111: ...tact an au thorized Ski Doo dealer Spare Drive Belt A spare drive belt can be stored in the storage box Drive Belt Replacement Drive Belt Removal 1 Remove tether cord cap from en gine cut off switch 2...

Page 112: ...er to DRIVE BELT GUARD INSTALLATION 7 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT subsec tion Drive Belt Height Adjustment The drive belt height must be checked every...

Page 113: ...f in 4 lbf in mmo2011 003 010_b 1 Clamping bolt 7 Install belt guard refer to DRIVE BELT GUARD INSTALLATION 8 Close side panel refer to SIDE PANELS in CONTROLS INSTRU MENTS AND EQUIPMENT subsec tion N...

Page 114: ...GINE MAXIMUM HORSEPOWER RPM 600 HO E TEC 8100 RPM 100 800R E TEC 7900 RPM 100 NOTE Use precision digital tachome ter for engine RPM adjustment The adjustment has an effect on high RPM only Calibration...

Page 115: ...be parked in a safe place away from the trail Remove the tether cord cap Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand with a rear de flector panel With...

Page 116: ...f the ground only run it at the lowest possible speed Centrifugal force could cause de bris pieces of torn track or an en tire severed track to be violently thrown backwards out of the tun nel with tr...

Page 117: ...ension Refer to TRACK TEN SION ADJUSTMENT NOTICE Too much tension will result in power loss and excessive stresse on suspension components Track Tension Adjustment 1 Remove the tether cord cap from en...

Page 118: ...turns This must be done in a short period of time about 5 seconds Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guid...

Page 119: ...eplace as required Torque nut to 9 N m 1 N m 80 lbf in 9 lbf in Rear Suspension Lubrication Lubricate rear suspension at grease fittings using SUSPENSION GREASE P N 293 550 033 Refer to MAINTE NANCE S...

Page 120: ...r or the SPECIFICATIONS subsec tion for fuse identification To access the fuse box carefully pull seat upholstery out of the aluminum extrusion by pulling the plastic strip downwards and sideways at t...

Page 121: ...both sides of the re taining clip at the same time to re lease it from bulb support mmo2007 009 063_a Step 1 Push both sides Step 2 Pull to release 1 Retaining clip 5 Pull bulb and replace Properly r...

Page 122: ...Plastic retaining pins may break if taillight assembly is forced sideways Avoid sideways movement when pulling taillight out 2 Remove lamp socket from taillight assembly 2 1 Turn socket counterclock w...

Page 123: ...ntire vehicle use only mi crofiber cloths or equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid scratching the surfaces To remove grease oil and g...

Page 124: ...and dry place and covered with an opaque but ven tilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle fin ish Engine Storage Mode E TEC Like other engin...

Page 125: ...uring engine lu brication cycle The engine lubrication function takes approximately 1 minute During this time engine RPM will increase slightly to approximately 1600 RPM and the oil pump will oil floo...

Page 126: ...l Check brake fluid level Inspect brake hose pads and disk Inspect steering mechanism Inspect skis and runners Inspect front suspension Inspect rear suspension including stopper straps and slider shoe...

Page 127: ...n track Change gearbox oil Check brake fluid level Inspect brake hose pads and disk Inspect steering mechanism Inspect skis and runners Inspect front suspension Inspect rear suspension including stopp...

Page 128: ...PRESEASON PREPARATION This page is intentionally blank 126 ______________...

Page 129: ...TECHNICAL INFORMATION ______________ 127...

Page 130: ...for warranty purposes or to trace your snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly We strongly recommend that you...

Page 131: ...VEHICLE IDENTIFICATION mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine serial number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number ______________ 129...

Page 132: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 133: ...r example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to a...

Page 134: ...P N 219 702 685 or coolant specifically designed for aluminum engines Recommended fuel type Premium unleaded fuel with NO ethanol or Fuel which may contain up to 10 MAX ethanol 91 Pump Posted AKI RON...

Page 135: ...throttle body Exhaust system Exhaust pipe muffler Engine oil XPS 4 STROKE SYNTHETIC OIL ALL CLIMATE P N 293 600 112 or equivalent Engine oil tank capacity Oil change with filter 3 5 L 3 7 qt U S liq...

Page 136: ...body Recommended fuel Regular unleaded fuel containing MAXIMUM 10 ethanol 87 Pump Posted AKI RON MON 2 fuel with NO ethanol 92 RON fuel with NO ethanol 91 Pump Posted AKI RON MON 2 fuel which may cont...

Page 137: ...REV XP brake type Brake fluid DOT 4 SUSPENSION All Front suspension REV XP Expedition LE Expedition SE RAS 2 Front shock Expedition Xtreme HPG Plus R Front suspension max travel 210 mm 8 3 in Rear sus...

Page 138: ...4 Fan 15 A F 5 Air Suspension 15 A R 1 Run relay Fuses Relays Capacitor R 2 Fan relay ELECTRICAL SYSTEM 800 R E TEC Lightning system output 12V 360 W Headlights bulb HI LOW beam 2 x 60 55 Watts H 4 T...

Page 139: ...equivalent Spark plug Gap Not adjustable F 1 HIC CDI 5 A F 2 Fuel pump 10 A F 3 HIC 5 A F 4 HIC 5 A F 5 HIC 5 A F 6 Rear light 10 A F 7 Headlights 15 A F 8 Relay Gauge 10 A F 9 Relay Gauge 7 5 A F 10...

Page 140: ...e NGK MR7Bi 8 2 or equivalent Spark Plug Gap 0 8 mm 031 in F1 Battery 30 A F2 Relay Start button 5 A F3 Starter solenoid 10 A F4 Fan 15 A F5 HIC 10 A F6 HIC Gauge 10 A F7 Front power outlet and heater...

Page 141: ...E 323 cm 127 in Expedition SE 324 cm 128 in Vehicle overall length Expedition Xtreme 323 cm 127 in Expedition LE Expedition SE Vehicle overall width Expedition Xtreme 115 cm to 119 2 cm 45 3 in to 46...

Page 142: ...SPECIFICATIONS This page is intentionally blank 140 ______________...

Page 143: ...TROUBLESHOOTING ______________ 141...

Page 144: ...thorized Ski Doo dealer ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has cooled do...

Page 145: ...ir or replacement Please refer to the US EPA EMISSIONS RELATED WARRANTY contained herein for information about warranty claims 3 Exhaust system leak Seek service from an authorized Ski Doo dealer repa...

Page 146: ...etected a sensor problem Press and hold the Start button in order to move vehicle Seek service from an authorized Ski Doo dealer repair shop or person of your own choos ing for maintenance repair or r...

Page 147: ...lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion...

Page 148: ...OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overheating persists contact an authorized Ski Doo...

Page 149: ...eps repeating slowly CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post D E S S Short beeps repeating rapidly BAD KEY Invalid key or key not programme...

Page 150: ...MONITORING SYSTEM This page is intentionally blank 148 ______________...

Page 151: ...WARRANTY ______________ 149...

Page 152: ...NTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU T...

Page 153: ...of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 5 CONDITIONS REQUIRED FOR WARRANTY COVERAGE This warranty cov...

Page 154: ...cause for cancellation or rescission of the sale of the snowmobile to the owner In the event that service is required outside of the country of original sale the owner will bear responsibility for an...

Page 155: ...submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Te...

Page 156: ...elated parts to the authorized Ski Doo dealers unless for emergency re pairs as required by item 2 of the following list As a certifying manufacturer BRP will not deny emission related warranty claims...

Page 157: ...valves Sensors Electronic control units 3 The following parts are considered emission related components for evapora tive emissions Fuel tank Fuel cap Fuel line Fuel line fittings Clamps Pressure rel...

Page 158: ...er has no responsibility or by acts of God For example an emission related warranty claim need not be honored for failures that have been directly caused by the operator s abuse of the engine equipmen...

Page 159: ...IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EX...

Page 160: ...con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage pe...

Page 161: ...and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Ski Doo Distributor Dealer proof of purchase of the produc...

Page 162: ...2 If further assistance is required the Ski Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP by w...

Page 163: ...odified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED...

Page 164: ...tuds installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer...

Page 165: ...and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notif...

Page 166: ...uired the Ski Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed be low For c...

Page 167: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 168: ...This page is intentionally blank 166 ______________...

Page 169: ...CUSTOMER INFORMATION ______________ 167...

Page 170: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 171: ...each the snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP o...

Page 172: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 170 ______________...

Page 173: ...CHANGE OF ADDRESS OWNERSHIP ______________ 171...

Page 174: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 172 ______________...

Page 175: ...CHANGE OF ADDRESS OWNERSHIP ______________ 173...

Page 176: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 174 ______________...

Page 177: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 175...

Page 178: ...CHANGE OF ADDRESS OWNERSHIP NOTES 176 ______________...

Page 179: ...SERIES ENGLISH GUIDE DU CONDUCTEUR S RIE EXPEDITION ANGLAIS FAIT EN MADE IN FINLAND U M P C AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2015 BOMBARDIER RE...

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