Ski-Doo 2006 RF series Operator'S Manual Download | Manualshive

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Studs can also cause serious dam-
age to your snowmobile if it is not
equipped with the tunnel protectors
designed for your particular model.
Damage to the electrical wiring or
perforation of the heat exchangers are
potential hazards, that could cause the
engine to overheat and be severely
damaged.



WARNING

If tunnel protectors are excessively
worn or not installed, the gas tank
could be punctured, causing a fire.

CAUTION:

Ask your dealer for the

appropriate tunnel protectors mod-
el and kit number required for your
snowmobile.

NOTE:

Consult the BRP limited war-

ranty to find out what warranty limita-
tions are related to the use of studs.

Installation of Studs

To ensure safe and proper installation,
BRP recommends to have the studs
installed by your dealer.
– Use only studs, mounting plates,

and nuts sold by BRP.

– Never use studs that exceed the

height of your snowmobile’s track
profile by more than 9.5 mm (3/8 in).

2

A33A32A

3

1

4

INSTALLATION OF STUDS

1. Stud size
2. Penetration range 6.4 to 9.5 mm

(1/4 to 3/8 in)

3. Track lug height
4. Track belt thickness



WARNING

– Never stud a track that has not

been approved for studs. Ap-
proved tracks can be identified
by a stud symbol (see illustra-
tion) molded into the track sur-
face.

– Studs should only be installed in

the locations indicated by mold-
ed bulges in the track surface.

– Never stud a track with a profile

of 35 mm (1.375 in) or more.

– The number of studs installed

must always perfectly match the
pattern of molded bulges in the
track.

– Always

consult

the

traction

product manufacturer’s instal-
lation instructions and recom-
mendations before having your
dealer install studs and runners.
It is very important to follow
the torque specifications for the
stud bolts.

INSTALLING

AN

INCORRECT

NUMBER OF STUDS OR AN IM-
PROPER INSTALLATION CAN IN-
CREASE THE RISK OF THE TRACK
TEARING OR SEVERING, POS-
SIBLY RESULTING IN SERIOUS
INJURY OR DEATH.

A33A35A

APPROVED TRACKS CAN BE IDENTIFIED
BY THIS SYMBOL

____________

SAFETY INFORMATION

___________

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Summary of Contents for 2006 RF series

Page 1: ...Mmo 2006 001_RF ANG FH8 Mon May 09 14 12 01 2005 Page 1 Composite C M Y CM MY CY CMY K ...

Page 2: ... resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational Products Inc or its subsidiaries SKI DOO RERTM ROTAXTM Freestyle Printed in Canada mmo2006 004 DR and the BRP loge are trademarks of Bombardier Recreational Products Inc or its affiliates 2005 Bombardier Recreationa...

Page 3: ...ll be happy to assist you In USA 715 848 4957 In Canada 819 566 3366 This guide uses the following safety alert symbol in conjunction with signal words to indicate a potential personal injury hazard WARNING Indicates a potentially hazardous situation which if not avoided could re sult in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in ...

Page 4: ...hey represent parts which have the same or a similar function It is understood that this guide may be translated into another language In the event of any discrepancy the English version shall prevail Specifications are given in the SI metric system with the SAE U S equivalent in parentheses Where precise accuracy is not required some conversions are rounded off for easier use Most components of t...

Page 5: ... LIGHT TREADING SMART 36 VEHICLE INFORMATION HOW TO IDENTIFY YOUR SNOWMOBILE 38 CONTROLS INSTRUMENTS EQUIPMENT 40 1 Speedometer 40 2 Reverse Pilot Lamp Red 41 3 High Beam Pilot Lamp Blue 41 4 Throttle Lever 41 5 Brake Lever 42 6 Parking Brake Lever 42 7 RER Button 42 8 Handlebar 43 9 Ignition Switch 43 10 Tether Cut Out Switch 44 11 Engine Cut Out Switch 44 12 Headlamp Dimmer Switch 45 13 Rewind S...

Page 6: ... Adjustments 58 SPECIAL OPERATING INSTRUCTIONS 63 Riding at High Altitudes or Sea Level 63 Riding in Cold Weather 63 Emergency Starting 63 Towing an Accessory 64 Towing Another Snowmobile 64 Transporting the Vehicle 64 TROUBLESHOOTING 66 SPECIFICATIONS 68 MAINTENANCE INFORMATION PERIODIC MAINTENANCE CHART 72 ENGINE SYSTEM 75 Air Filter Cleaning 75 Exhaust System 75 Oil Injection System 75 DRIVE SY...

Page 7: ...Cleaning and Protection 86 Bulb Replacement 86 Headlamp Beam Aiming 87 STORAGE AND PRESEASON PREPARATION 88 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2006 SKI DOO SNOWMOBILES 90 BRP INTERNATIONAL LIMITED WARRANTY 2006 SKI DOO SNOWMOBILES 93 PRIVACY OBLIGATIONS DISCLAIMER 96 CHANGE OF ADDRESS OR OWNERSHIP 97 CHANGE OF ADDRESS OR OWNERSHIP 99 ______________________ 5 ...

Page 8: ...6 _______________________ ...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7 ...

Page 10: ...roper operation of your vehicle as well as training those whom you allow to ride or drive There may be noticeable handling and perfor mance differences from one snowmobile to the other A snowmobile is relatively simple to operate but like any other vehicle or mechani cal equipment it can be hazardous if you or a passenger are reckless thoughtless or inattentive We encourage you to have an Annual S...

Page 11: ...owmobile is used in risky conditions which are beyond the driver s passenger s or snowmobile s capabilities or in tended use Age BRP recommends the operator has at least 16 years old of age Speed Speeding can be fatal In many cases you cannot react or respond quickly enough to the unexpected Always ride at a speed which is suit able to the trail weather conditions and your own ability Know your lo...

Page 12: ...so be hazardous You could run out of fuel have an accident or damage your snowmo bile Remember your snowmobile is capable of traveling further in half an hour than you may be able to walk in a day Use the buddy sys tem Always ride with a friend or member of your snowmobile club Even then tell someone where you are going and the approximate time you plan to return Meadows sometimes have low ar eas ...

Page 13: ...Never allow anyone near a rotating snowmobile track Maintenance Know your snowmobile and treat it with the respect and care due of any power driven machine Com mon sense proper handling and routine maintenance will result in safer and enjoyable use Only perform procedures as de tailed in this guide Unless other wise specified engine should be turned OFF and cold for all lubrica tion adjustment and...

Page 14: ... Always wipe off any fuel spillage from the vehi cle Periodically verify fuel system Basics for Passenger Never ride as a passenger unless the snowmobile is equipped with a passenger seat and sit only on the designated passenger seat Always wear a DOT approved hel met and follow the same dressing guidelines as those recommended for the operator and described in this guide Make sure that you are ab...

Page 15: ...ining to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will result in safer snowmobiling for all Be aware of the liability property damages and insurance laws regarding your equipment ____________ SAFETY INFORMATION ___________ 13 ...

Page 16: ...w speed when it is not on ground Turning Handlebar controls the steering of the vehicle As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile Stopping Before riding your snowmobile you should understand how to stop it This is done by releasing the throttle and gradually depressing the brake lever on the left side of the handlebar In an emergency you...

Page 17: ... your snowmobile go where you want it to When turning on the side of a hill you and your passenger must be ready to shift body weight to help it turn in the desired direction Driver and passenger s must never attempt this maneuvering by placing feet out side of the vehicle Experience will teach you how much lean to put in to turns at different speeds and how much you will have to lean into a slope...

Page 18: ...er Certain snowmobiles are designed for an operator only others can allow one passenger only and others can allow up to two passengers Refer to the indications on the vehicles to know if any particular snowmobile can accom modate passengers or not and if so how many Always respect those indi cations Overloading is dangerous be cause snowmobiles are not designed for it Even when passengers are allo...

Page 19: ...himself accordingly The operator also benefits from the sup port of his grip on the handlebar In contrast the passengers have to re ly on the operator s careful and safe operation of the vehicle In addition body english is limited with passen gers and the operator can sometimes see more of the trail ahead than the passengers Therefore smooth start ing and stopping are required with passengers and ...

Page 20: ...den rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this oc curs turn in as wide an arc as possi ble and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper In stead turn the engine off get off and move the back of the vehicle onto new sno...

Page 21: ...safe speed Continue as far as you can in this direction then switch to an opposite hill angle and rid ing position A direct climb could present problems Choose the standing position accel erate before you start the climb and then reduce throttle pressure to pre vent track slippage In either case vehicle speed should be as fast as the incline demands Always slow down as you reach the crest If you c...

Page 22: ...easily distinguish ravines ditches or other obstacles Goggles with colored lenses should always be worn under these condi tions Unseen Obstruction There may be obstructions hidden beneath the snow Driving off estab lished trails and in the woods requires reduced speed and increased vigi lance Driving too fast in an area can make even minor obstacles very haz ardous Even hitting a small rock or stu...

Page 23: ...on railroad tracks It is ille gal Railroad tracks and railroad rights of way are private property A snow mobile is no match for a train When crossing a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or to be seen Nighttime snowmobiling is delightful It can be a unique experience if you acknowl edge your redu...

Page 24: ...arm and raise the hand to a vertical position so it forms a right angle at the elbow Ev ery snowmobiler should relay any sig nal to the ones behind Trail Stops Whenever possible pull off the trail when you stop This will reduce the hazard to other snowmobilers using the trail Trails and Signs Trail signs are used to control direct or regulate the use of snowmobiles on trails Become familiar with a...

Page 25: ...e s property Manoeuvrability Studding the track makes the snow mobile grip the ground better at the rear The use of carbide runners is therefore required to give the skis a better grip so that the front and rear of the snowmobile are in balance While off the shelf carbide ski runners are adequate they don t necessarily give you optimal control since that de pends on your personal preferences your ...

Page 26: ...s Be sure to use restraint in braking to keep from blocking the track in order to avoid sur prises that could lead to a loss of con trol Important Safety Rules WARNING To prevent serious injury to indi viduals near the snowmobile NEVER stand behind or near a moving track Always use a wide base snow mobile stand with a rear deflec tor panel When the track is raised off the ground only run it at the...

Page 27: ...e than 9 5 mm 3 8 in 2 A33A32A 3 1 4 INSTALLATION OF STUDS 1 Stud size 2 Penetration range 6 4 to 9 5 mm 1 4 to 3 8 in 3 Track lug height 4 Track belt thickness WARNING Never stud a track that has not been approved for studs Ap proved tracks can be identified by a stud symbol see illustra tion molded into the track sur face Studs should only be installed in the locations indicated by mold ed bulge...

Page 28: ...oken rods broken studs bent studs studs that are torn off the track missing track guide s Replace broken or damaged studs immediately If your track shows signs of deterioration it must be re placed immediately When in doubt ask your dealer Always follow the inspections schedule given in the PE RIODIC MAINTENANCE CHART WARNING Riding with a damaged track or studs could lead to loss of control resul...

Page 29: ...AS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFIED CERTIFIÉ A00A1MA Other important labels on the vehicle are WARNING or CAUTION labels re lating to safety maintenance and or snowmobile operation Ensure all such labeli...

Page 30: ...2006 004 024_a AIR INTAKE SILENCER ENGINE SIDE mmo2006 004 023_a DRIVE PULLEY mmo2006 004 006_a REAR CARGO AREA FREESTYLE mmo2006 004 020_a REAR CARGO AREA TUNDRA 2 mmo2006 004 027_a TUNDRA CANADA U S MODELS 28 ___________ SAFETY INFORMATION ___________ ...

Page 31: ...e moteur fonctionne Attention aux pièces en rotation _ elles peuvent vous blesser ou capter vos vêtements This guard must ALWAYS be in place when engine is running Beware of rotating parts _ they could cause injuries or catch your clothing WARNING AVERTISSEMENT 516 002 670 A33A2FA Instruction 5 Instruction 6 Attention aux pièces CHAUDES Beware of HOT parts 516002664 A33A2GA ____________ SAFETY INF...

Page 32: ...SIT IN CARGO AREA Exceeding maximum cargo load may affect steering control and braking ability MAXIMUM cargo load 15 8 Kg 35 Lbs NE JAMAIS S ASSEOIR À LA PLACE DU CARGO Excéder le poids maximal du cargo peut affecter le contrôle de la direction et la capacité de freinage Charge MAXIMALE cargo 15 8 Kg 35 Lbs 516 002 666 A33A2OA Instruction 13 A33A2PA 30 ___________ SAFETY INFORMATION ___________ ...

Page 33: ...Instruction 14 AVERTISSEMENT WARNING mmo2006 003 007_A EUROPEAN MODELS Instruction 15 ____________ SAFETY INFORMATION ___________ 31 ...

Page 34: ...32 ___________ SAFETY INFORMATION ___________ ...

Page 35: ...ENVIRONMENT INFORMATION _____________________ 33 ...

Page 36: ...e to the environment Abuse of land fa cilities and resources inevitably leads to restrictions and closures of both private and public land In essence the greatest threat to our sport is all around us Which leaves us with one logical choice When we snowmobile we must always ride re sponsibly The vast majority respect the law and the environment Each of us must set an example for those who are new t...

Page 37: ...n safety R R R Re e e es s s sp p p pe e e ec c c ct t t t w w w wi ii il ll ld d d dl ll li ii if f f fe e e e and be particularly sensitive of animals that are rearing young or suffering from food shortage Stress can sap scarce energy reserves Refrain from riding in areas where only animals are intended to tread O O O Ob b b be e e ey y y y gate closures and regulatory signs and remember light t...

Page 38: ...ty to see winter and all its natural majestic wonders is an experience cherished by snowmobilers Light Treading will preserve this oppor tunity and will make it possible for us to expose others to the beauty of winter and the unique thrill of our sport Light Treading will help our sport to grow Finally Light Treading is the sign of a smart snowmobiler You don t have to leave big tracks or careen t...

Page 39: ...VEHICLE INFORMATION _____________________ 37 ...

Page 40: ...our snowmobile in the event of loss These num bers are required by the authorized SKI DOO dealer to complete warran ty claims properly No warranty will be allowed by BRP if the engine se rial number or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial num bers on your snowmobile and supply them to your insurance company ...

Page 41: ...Engine Serial Number Location 1 A05A0CA TYPICAL 1 Engine serial number _____________________ 39 ...

Page 42: ...er European Models Only These models are equipped with an electronic speedometer It may show speed in km h or MPH NOTE At vehicle speed of 90 km h 55 MPH and more the multifunction display will show speed only instead of the selected mode mmo2006 004 046_a 1 Brake parking brake pilot lamp red 2 Reverse pilot lamp 3 High beam pilot lamp blue 4 Mode Button 5 Multifunction display Brake Parking Brake...

Page 43: ...n hours and minutes since it has been reset Push and hold mode button for 2 sec onds to reset the hourmeter Multifunction Display Code If your speedometer shows SCALE in the multi function display it means that the display selector button is stuck in the down position or de pressed when the electrical system was activated Unit Modification KM H vs MPH NOTE Speedometer odometer and trip meter will ...

Page 44: ...nism Squeeze brake lever and maintain while pulling locking lever with a fin ger When brake lever is held at halfway the parking brake should be fully applied NOTE Locking lever can be adjusted in two different positions To Release Mechanism Squeeze brake lever Locking lever will automatically return to its origi nal position Always release parking brake before riding 7 RER Button General When the...

Page 45: ...pletely stopped and engine running at idle press and release the RER button RER pilot lamp and warning buzzer will stop Apply throttle slowly and evenly Al low drive pulley to engage then accel erate carefully 8 Handlebar The handlebar controls the steering of the snowmobile As the handlebar is rotated to right or left the skis are turned right or left to steer the snow mobile WARNING Fast reverse...

Page 46: ...mmo2006 003 023_a TYPICAL 1 Snap over post 2 Attach to eyelet If emergency engine shut off is re quired completely pull tether cord cap from post 11 Engine Cut Out Switch This push pull type switch is located on the right hand side of the handlebar To stop the engine in an emergency select OFF position and simultaneous ly apply the brake To restart button must be at the ON position 1 A17G1DA 2 TYP...

Page 47: ...gine Starting Start the engine without any choke If the engine will not start after two pulls of the rope or two 5 second at tempts with the electric starter move choke lever to position 2 Start the engine without activating the throttle lever As soon as the engine starts move the choke lever to OFF 15 Fuel Tank Cap Gauge Unscrew to fill up tank then fully tight en Fuel tank cap features a mechani...

Page 48: ...eflect ing wind and snow away from the operator 18 Hood and Side Panel Latches Side Panels Latch To open a side panel stretch and un hook the latch mmo2006 004 008_a TYPICAL 1 Latch To remove a side panel remove by pulling up both locking devices from hinge 1 A33H0EA 1 Locking device Hood Latches To open hood open side panels first to have access to hood latches refer to procedure above Unplug hoo...

Page 49: ...n authorized SKI DOO dealer for servicing Ground Protection Fuse Electric Start Models Ground wire is protected with a 30 am pere rated fuse See following illus tration for fuse holder location Check fuse condition and replace it if neces sary CAUTION This fuse should always be disconnected before doing any maintenance under the hood This is to prevent any unexpected elec trical activation mmo2006...

Page 50: ...ot use skis to pull or lift snowmobile 21 Seat Latch Located underneath the rear end of seat It allows the removal of seat to give access to storage compartment mmo2006 004 010_a 1 Seat latch Seat Removal Push latch while gently lifting rear of seat Pull seat rearward Continue lifting movement until you can release the front retaining device then com pletely remove seat Seat Installation Insert fr...

Page 51: ...STORAGE COMPARTMENT 23 Rear Rack WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may reduce steer ing ability CAUTION Always readjust suspen sion according to the load The ca pacity of this rack is limited Ride at very low speed when loaded Avoid speed over bumps 24 Tool Kit A tool kit containing tools for basic maintenance is s...

Page 52: ...le as they are designed to keep clothing and hands out of moving parts and away from hot components Never attempt to make adjustments to any moving part while the engine is running 29 Track Depending on the model of snowmo bile that you own your vehicle may come with a track for which the man ufacturer permits the installation of studs or a track for which the man ufacturer forbids it Tracks appro...

Page 53: ...on the lugs which tend to heat up as a result Avoid riding a snowmobile equipped with a high lug profiles track in a trail or on hard surfaces for an extended period of time to avoid po tential degradation or damage to the track For general instructions on mainte nance of tracks refer to the sections TRACK CONDITION and TRACK TEN SION AND ALIGNMENT in the MAIN TENANCE section of this guide _______...

Page 54: ...ure increases fuel expands and might overflow Al ways wipe off any fuel spillage from the vehicle Periodically ver ify fuel system Fuel System Antifreeze When using oxygenated fuel addi tional gas line antifreeze or water absorbing additives are not required and should be not used When using non oxygenated fuel we highly recommend the use of iso propyl base gas line antifreeze in a proportion of 1...

Page 55: ...nds of API TC oil as resulting chemical reactions may cause severe engine damage Always maintain a sufficient amount of recommended oil in the injection oil reservoir CAUTION Check level and refill ev ery time you refuel Do not mis match oil reservoir cap with fuel tank cap Install cap that is identi fied OIL WARNING Do not overfill Reinstall cap and fully tighten Wipe off any oil spills Oil is hi...

Page 56: ...nded injection oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a break in period of 50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the snowmobile owner As with any precision piece of mechan...

Page 57: ...en released Check the parking device Apply parking brake and check if it oper ates properly Activate the throttle control lever several times to check that it oper ates easily and smoothly WARNING Throttle lever must operate easi ly and smoothly It must return to idle position when released Check operation of tether and engine cutout switches ignition switch headlamp switch HI LO taillight brake l...

Page 58: ...objects No one is to be standing in front of or in back of the snowmobile Clothing Be warmly dressed with clothing designed for snowmobiling Engine Starting Procedure Procedure Recheck throttle control lever oper ation Ensure that the tether cord cap is in position and that the cord is at tached to your clothing eyelet Ensure that the engine cutout switch is in the ON position Turn ignition key to...

Page 59: ...ter Vehicle Warm Up Before every ride vehicle has to be warmed up as follows Snowmobile must be securely sup ported by the rear bumper using a wide base snowmobile mechanical stand Track must be 100 mm 4 in off the ground Attach tether cord to operator s cloth ing eyelet Start engine and allow it to warm up two or three minutes at idle speed Release parking brake WARNING Make sure wide base snowmo...

Page 60: ...load driver s weight personal preference riding speed and field condition NOTE Some adjustments may not ap ply to your snowmobile Use special keys in tool kit 1 2 3 5 4 mmo2006 004 037_a TYPICAL FREESTYLE 1 4 3 2 mmo2006 004 038_a TYPICAL TUNDRA 1 Rear springs adjustable cams for comfort and ride height 2 Center spring for steering behavior 3 Stopper strap for snowmobile weight transfer 4 Rear sho...

Page 61: ... SKI DOO dealer Rear Springs Comfort IMPORTANT Make sure that all ob jects to be transported are in place in storage compartment and rear rack Grab rear bumper and lift until sus pension is fully extended From this point rear of snowmobile should collapse by 50 to 75 mm 2 to 3 in when driver and passenger if so applicable take place Mea sure at rear bumper as shown in next photo WARNING Do not att...

Page 62: ...wmobile stand with a rear deflector panel make sure lifting device is stable and secure CENTER SPRING ADJUSTMENT HANDLEBAR steering attitude PROBLEM SOLUTION Easy to turn neutral No adjustment required Harder to turn oversteering Too soft of adjustment Increase preload Very easy to turn understeering Too hard of adjustment Decrease preload Preload Adjustment A32F01A 1 TYPICAL 1 Use adjuster wrench...

Page 63: ...e at moderate speed and check for desired handling If handling requires adjustment turn both left and right blocks by 90 to the desired position NOTE There are four possible adjust ment positions Side of block with the desired adjustment number must be facing the rubber stopper WARNING Both blocks must be set at the same position Otherwise vehicle behavior may be unpredictable and suspension may b...

Page 64: ...ce ski ground pressure Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rear suspension front shock absorber is frequently bottoming Lengthen stopper strap Increase center spring preload Track spins too much at start Lengthen stopper strap Move thicker part of coupling block downward In Deep ...

Page 65: ...KI DOO dealer Refer also to RIDING AT HIGH AL TITUDES OR SEA LEVEL in previous pages Emergency Starting The engine can be started with the emergency starter rope supplied with the tool kit Remove belt guard WARNING Do not wind starting rope around your hand Hold rope by the han dle only Do not start the snowmo bile by the drive pulley unless it is a true emergency situation Have the snowmobile rep...

Page 66: ...d deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled and must be towed use a rigid towbar remove the drive belt and tow at moderate speed CAUTION Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid towbar is not available a rope can be used provided you pro...

Page 67: ...have result ed from driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fas tened Cover your snowmobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirement Ensure the hitch and safety chains are secure and the brake turn indicators and clear ance lights...

Page 68: ...el tank level turn fuel valve on if applicable check fuel filter re place if clogged check condition of fuel and impulse lines and their connec tions A failure of the fuel pump or carburetor has occurred Contact an authorized SKI DOO dealer 5 Spark plug ignition no spark Remove spark plug s then reconnect to spark cap Check that engine cut out switch is at the ON position and the tether cut out co...

Page 69: ...ere is an ignition system failure Contact an authorized SKI DOO dealer ENGINE MISFIRES 1 Fouled defective worn spark plugs Clean verify spark plug gap and identification number Replace as required 2 Too much oil supplied to engine Improper oil pump adjustment refer to an authorized SKI DOO dealer On premixed models only improper fuel oil mixture Drain fuel tank and refill with appropriate mixture ...

Page 70: ...in 72 2 8 Stroke mm in 66 2 6 Maximum engine speed 7000 RPM Carburetion 1 x VM 34 Exhaust system Tuned muffler Drive System Drive pulley type Bombardier Lite Driven pulley type RF Engagement 3000 RPM Small sprocket number of teeth 15 Large sprocket number of teeth 45 Drive sprocket number of teeth 9 Brake system Hydraulic caliper self adjusting Track nominal width 381 mm 15 in Freestyle 3074 mm 12...

Page 71: ...0 mm 51 2 in 1170 mm 46 1 in Official dry weight 169 kg 375 lb 167 kg 370 lb Ski stance 817 mm 32 2 in Ski overall length 1033 mm 40 7 in 1000 mm 39 4 in Ski width 172 mm 6 8 in 140 mm 5 5 in Liquids Recommended fuel type Regular unleaded Inside North America 87 RON MON 2 Minimum octane Outside North America 91 RON Recommended oil engine XP S mineral injection oil Brake system fluid SRF DOT 4 or G...

Page 72: ...70 ______________________ ...

Page 73: ...MAINTENANCE INFORMATION _____________________ 71 ...

Page 74: ...hecked When component con ditions seem less than satisfactory replace with genuine BRP parts or approved equivalents Some items may not apply to your particular model Refer to MAINTENANCE in Shop Manual for more details 10 HOUR OR 500 KM 300 mi WEEKLY OR EVERY 240 KM 150 mi MONTHLY OR EVERY 800 KM 500 mi ONCE A YEAR OR EVERY 3200 KM 2000 mi ONCE A YEAR OR EVERY 6000 KM 3700 mi STORAGE A ADJUST C C...

Page 75: ...lines I I Carburetor A A A C Throttle cable I I I Air filter C C Fuel injection system visual inspection T DRIVE SYSTEM Drive belt I I I Drive and driven pulleys I I C I C Tightening torque of drive pulley screw I I I Driven pulley preload I I I Brake fluid I I R I Brake hose pads and disk I I I Drive chain tension A A A Countershaft lubrication 2 T T T Chaincase oil I I R I Drive axle end bearing...

Page 76: ...pension stopper strap I I 2 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles ELECTRICAL SYSTEM Spark plugs 1 I I R Battery if so equipped I I I I Wiring harnesses cables and lines I I I Operation of lighting system hi lo beam brake light etc test operation of engine cut out switch and tether cut out switch I I I 1 Before installing new spark plugs at preseason prepara...

Page 77: ...is designed to re duce noise and to improve the total performance of the engine Modifica tion may be in violation of local laws CAUTION If any exhaust system component is removed modified or damaged severe engine dam age may result Oil Injection System Always maintain a sufficient amount of recommended injection oil in the injection oil reservoir CAUTION Never allow oil reservoir to be almost empt...

Page 78: ...ompartment Open retainer to release pin then pull belt guard out of vehicle mmo2006 004 015_a TYPICAL 1 Pin retainer When reinstalling belt guard position its cutaway toward front of snowmo bile Refer to decal in belt guard Place belt guard slots over tabs first then snap the other end in retainer mmo2006 004 016_a TYPICAL 1 Slots Brake Fluid Level CAUTION Vehicle must be on a lev el surface befor...

Page 79: ...emoving dip stick Oil level must be between low er and upper marks NOTE It is normal to find metallic par ticles stuck to dipstick magnet If big ger pieces of metal are found see an authorized SKI DOO dealer Remove metal particles from magnet Refill up to upper mark using recom mended oil refer to SPECIFICATIONS CAUTION Do not use other un recommended types of oil when servicing Do not mix synthet...

Page 80: ... easier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Remove tether cord cap Open en gine compartment and remove belt guard Open the driven pulley with the drive belt installer remover provided in tool bag A03D2PA DRIVE BELT INSTALLER REMOVER Screw drive belt installer remover in the free threaded hole and tighten to open the pulley Remove bel...

Page 81: ...I DOO dealer Studded Tracks If the track of your snowmobile is stud ded PROCEED WITH A VISUAL IN SPECTION OF YOUR TRACK BEFORE EACH USE Look for any defects such as perforations in the track tears in the track particularly around traction holes lugs that are broken or torn off ex posing portions of rods delamination of the rubber broken rods broken studs bent studs studs that are torn off the trac...

Page 82: ...he suspension to extend nor mally and check gap halfway between front and rear idler wheels Mea sure between slider shoe bottom and inside of track The gap should be as given in SPECIFICATIONS in this guide If the track tension is too loose track will have a tendency to thump NOTE A belt tension tester P N 414 348 200 may be used to measure de flection as well as force applied A00C07C BELT TENSION...

Page 83: ...el with tremendous force possi bly resulting in the loss of a leg or other serious injury Start the engine and accelerate slightly so that track barely turns This must be done in a short period of time 15 to 20 seconds Check that the track is well centered equal distance on both sides between edges of track guides and slider shoes A01F05A 1 2 3 1 Guides 2 Slider shoes 3 Equal distance To Adjust Tr...

Page 84: ...over the track lugs forcing the track against the tunnel causing the track to lock Properly tighten wheel re taining screws otherwise wheel may come off and cause track to lock mmo2006 004 041_b TYPICAL SC 136 1 Retighten to 48 N m 35 lbf ft Restart engine and rotate track slowly to recheck alignment Reposition snowmobile on ground Install rear wheel caps if so equipped 82 ______________________ ...

Page 85: ...st battery while installed Battery electrolyte contains sulfuric acid which is cor rosive and poisonous In case of contact with skin flush with water and call a physician immediately WARNING Should the battery casing be dam aged wear a suitable pair of non absorbent gloves when removing the battery by hand CAUTION Should any electrolyte spillage occur immediately wash off with a solution of baking...

Page 86: ...lubricant and coolant for the slider shoes Extensive riding on ice or sanded snow will create exces sive heat build up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Torque nut to 11 N m 97 lbf in 84 ______________________ ...

Page 87: ...nts ski bolts ski legs etc If necessary contact an autho rized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis ski runners and ski runner carbides if so equipped If worn contact an autho rized SKI DOO dealer WARNING Excessively worn skis and or ski runners will adversely affect snow mobile control _____________________ 85 ...

Page 88: ...rods with BOMBARDIER LUBE P N 293 600 016 Wax the hood and the painted portion of the frame for better protection NOTE Apply wax on glossy finish on ly Protect the vehicle with a cover to prevent dust accumulation during stor age CAUTION The snowmobile has to be stored in a cool and dry place and covered with an opaque tarpaulin This will prevent sun rays and grime from affecting plas tic componen...

Page 89: ...ght If taillight bulb is burnt expose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws Headlamp Beam Aiming Open left side panel Turn screw to adjust beam height mmo2006 004 042_b 1 Screw _____________________ 87 ...

Page 90: ...ANCE CHART Storage It is during summer or when a snow mobile is not in use for more than one month that proper storage is a neces sity To prepare your snowmobile refer to an authorized SKI DOO dealer Preseason Preparation Refer to an authorized SKI DOO deal er CAUTION Have carburetor s cleaned up before restarting en gine 88 ______________________ ...

Page 91: ...WARRANTY _____________________ 89 ...

Page 92: ...ased as new and unused by its first owner from a BRP dealer authorized to distribute Ski Doo products in the country in which the sale occurred BRP dealer and then only after the BRP specified predelivery inspection process is completed and documented Warranty coverage only becomes available upon proper reg istration of the product by an authorized BRP dealer Moreover this warranty coverage is onl...

Page 93: ...peration described in the Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental taxi inconvenience ...

Page 94: ... gives the coordinates of the new owner or b BRP or an authorized BRP dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discuss...

Page 95: ...st owner from a BRP distributor dealer authorized to distribute Ski Doo products in the country in which the sale occurred BRP distributor dealer and then only after the BRP specified predelivery inspection process is completed and documented Warranty coverage only becomes avail able upon proper registration of the product by an authorized BRP distributor deal er Moreover this warranty coverage is...

Page 96: ...ecommended operation described in the Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental taxi in...

Page 97: ...stributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coordi nates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized distributor dealer s serv...

Page 98: ... offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty Departme...

Page 99: ...titled to the unexpired portion of the warranty STOLEN UNITS If the event that your snowmobile is stolen you should notify your area distribu tor s warranty department of such Please provide your name address phone number vehicle serial number and date of theft BRP will provide a list of stolen units to all authorized SKI DOO dealers on a monthly basis to aid in recovery of such units to their own...

Page 100: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Québec Canada J1L 1W3 98 ______________________ ...

Page 101: ...titled to the unexpired portion of the warranty STOLEN UNITS If the event that your snowmobile is stolen you should notify your area distribu tor s warranty department of such Please provide your name address phone number vehicle serial number and date of theft BRP will provide a list of stolen units to all authorized SKI DOO dealers on a monthly basis to aid in recovery of such units to their own...

Page 102: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Québec Canada J1L 1W3 100 _____________________ ...

Page 103: ...Mmo 2006 001_RF ANG FH8 Mon May 09 14 12 01 2005 Page 1 Composite C M Y CM MY CY CMY K ...

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