Ski-Doo 2003 Mini Z Operator'S Manual Download Page 2

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In USA, products are distributed by Bombardier Motor Corporation
of America. In Canada, products are distributed by Bombardier Inc.

The following are trademarks of Bombardier Inc.

BOMBARDIER

MINI Z

Printed in Canada

(MMO2003-004A.fm GM)

TM®

are trademarks and

are registered trademarks of Bombardier Inc. or its subsidiaries.

SAFETY WARNING

Disregarding any of the safety precautions and instructions con-
tained in this

Operator’s Guide

or on-product warnings may result

in injury, including the possibility of death.

This

Operator’s Guide

should remain with the unit at time of resale.

MMO2003-004A.book Page 0 Tuesday, August 13, 2002 3:23 PM

Summary of Contents for 2003 Mini Z

Page 1: ......

Page 2: ...are trademarks and are registered trademarks of Bombardier Inc or its subsidiaries 2002 Bombardier Inc All rights reserved SAFETY WARNING Disregarding any of the safety precautions and instructions con tained in this Operator s Guide or on product warnings may result in injury including the possibility of death This Operator s Guide should remain with the unit at time of resale MMO2003 004A book P...

Page 3: ...e initial set up and inspection of your snowmobile as well as completed the final adjustments before you took possession At delivery your dealer would have explained the snowmobile controls We trust you have taken full advantage of this If you need more com plete servicing information please ask your dealer about the Ski Doo Mini Z Shop Manual At delivery you were also informed of the warranty cov...

Page 4: ...dren at all times in order to prevent serious injuries It is at your discretion to allow unsupervised use only if you should pre determine that all children have the ability strength and judgment to operate the snowmobile safely Do not allow children to ride snowmobile if they are younger than the recommended age of 6 years or weighing over 100 lbs or if they do not have the strength skills or jud...

Page 5: ...DEALERS 15 CHILD S SECTION 16 SNOWMOBILE DESCRIPTION 17 CLOTHING 18 SNOWMOBILE CONTROLS 19 1 Throttle Lever 20 2 Brake Lever 20 3 Handlebar 20 4 Ignition Switch 21 5 Tether Cut Out Switch 22 6 Engine Cut Out Switch 23 7 Rewind Starter Handle 23 8 Choke Button 24 9 Hood Latches 24 BEFORE YOU START 25 Throttle 25 Brake 26 Visual Inspection 27 Track 28 HOW TO START 29 HOW TO STOP 33 MMO2003 004A book...

Page 6: ...SNOWMOBILE 46 Vehicle Identification Number Location 46 Engine Serial Number Location 47 ON VEHICLE IMPORTANT INSTRUCTIONS 48 FUEL AND OIL 51 Recommended Fuel 51 Recommended Oil 53 Engine Oil Level 54 BREAK IN PERIOD 56 Engine 56 10 Hour Inspection 56 PRE OPERATION CHECK 57 PRE OPERATION CHECK LIST 58 STARTING PROCEDURE 59 Before Starting 59 Manual Starting 59 MMO2003 004A book Page 4 Tuesday Augu...

Page 7: ...aps Condition 67 Track Condition 67 Track Tension and Alignment 67 Steering and Front Suspension Mechanism 71 Wear and Condition of Skis and Runners 72 Exhaust System 72 Bulb Replacement 72 STORAGE AND PRESEASON PREPARATION 73 Storage 73 Preseason Preparation 73 TROUBLESHOOTING 74 SPECIFICATIONS 76 LUBRICATION AND MAINTENANCE CHART 77 PRIVACY OBLIGATIONS DISCLAIMER 79 CHANGE OF ADDRESS OR OWNERSHI...

Page 8: ... hazards Always make sure children wear all appropriate protective cloth ing including an approved safety helmet Always keep the snowmobile wellserviced and maintained Respect and comply with the manufacturer s recommended instructions as to the maintenance service and storage of the snowmobile Do not modify or alter the snowmobile and or any component Ensure the hood is always closed and all guar...

Page 9: ...ed an illegal operation Throttle mechanism should be checked for free movement and return to idle position before starting engine The snowmobile engine can be stopped by activating the engine cut out switch pulling the tether cord or turning off the key Engine should be running only when chain guard is secured in place Never run the engine without drive chain installed Run ning an unloaded engine ...

Page 10: ...and maintenance procedures This snowmobile is designed for the driver only and no provi sions have been made for a passenger The engine and components used in this particular model should not be used on any other type of equipment Most components of this snowmobile are built with parts dimen sioned in the metric system Most fasteners are metric and must not be replaced by customary fasteners or vi...

Page 11: ...erformance of service under this warranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2003 SKI DOO snowmobile pur chased as new and unused by its first owner from a BOMBARDIER dealer au thorized to distribute SKI DOO products in the country in which the sale occurred hereinafter BOM...

Page 12: ...r water ingestion Incidental or consequential damages or damages of any kind including with out limitation towing storage telephone rental taxi inconvenience insur ance coverage loan payments loss of time loss of income and Damage resulting from tracks which have been studded 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED ...

Page 13: ...R ASSISTANCE a In the event of a controversy ora dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below 2002 Bo...

Page 14: ...the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2002 SKI DOO snowmobile pur chased as new and unused by its first owner from a BOMBARDIER distributor dealer authorized to distribute SKI DOO products in the country in which the sale occurred hereinafter BOMBARDIER distributor dealer and then only after ...

Page 15: ...now or water ingestion Incidental or consequential damages or damages of any kind including with out limitation towing storage telephone rental taxi inconvenience insur ance coverage loan payments loss of time loss of income and Damage resulting from tracks which have been studded 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRE...

Page 16: ...a proof that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy ora dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the distributorship dealership level We recommend discussing the issue with the authorized dealer s service man...

Page 17: ...THORIZED SKI DOO DEALERS For Canada and USA To find the nearest authorized SKI DOO dealer dial 1 800 375 4366 or visit our web site at WWW SKIDOO COM MMO2003 004A book Page 15 Tuesday August 13 2002 3 23 PM ...

Page 18: ...16 CHILD S SECTION MMO2003 004A book Page 16 Tuesday August 13 2002 3 23 PM ...

Page 19: ...17 SNOWMOBILE DESCRIPTION 1 Windshield 2 Hood 3 Front bumper 4 Skis 5 Track 6 Snow guard 7 Rear bumper 8 Seat A31H11A 5 6 7 8 4 3 1 2 MMO2003 004A book Page 17 Tuesday August 13 2002 3 23 PM ...

Page 20: ...er s should be adequately clothed Do not permit loose clothing which could be entangled in moving parts or get snagged on tree branches 1 Safety helmet 2 Goggles 3 Mittens or gloves 4 Warm up boots 5 Warm up pants 6 Jacket 1 A31A0IA 5 3 2 6 4 MMO2003 004A book Page 18 Tuesday August 13 2002 3 23 PM ...

Page 21: ...lever 2 Brake lever 3 Handlebar 4 Ignition switch 5 Tether cut out switch 6 Engine cut out switch 7 Rewind starter handle 8 Choke button 9 Hood latches 9 A31H12A 9 8 7 1 6 5 4 3 2 MMO2003 004A book Page 19 Tuesday August 13 2002 3 23 PM ...

Page 22: ...mobile to a complete halt CAUTION Do not apply throttle and brake at the same time 3 Handlebar The handlebar controls the steering of the snowmobile As the han dlebar is rotated to right or left the skis are turned right or left to steer the snowmobile WARNING Test the throttle lever operation each time you want to start the engine This must be done before starting The lever must return to its ori...

Page 23: ...e is running Manual Starting Key operated 2 position switch To start the engine first turn the key to ON position then follow STARTING PROCEDURE To stop the en gine turn the key to OFF position 1 ON 2 OFF A31E09A 1 2 MMO2003 004A book Page 21 Tuesday August 13 2002 3 23 PM ...

Page 24: ...tether cord to your clothing eyelet and the tether cut out switch post before starting the engine Leave it attached during your ride 1 Tether cut out switch post 2 Tether cord cap 3 Do not remove this disk WARNING Do not remove disk from tether cord This safety device will unplug tether cord cap if hood is lifted Engine will automati cally stop A31E0RA 1 2 3 MMO2003 004A book Page 22 Tuesday Augus...

Page 25: ...mergency sit uations requiring its use 1 ON 2 OFF 7 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To en gage mechanism pull handle slowly until a resistance is felt then pull vigorously Slowly release handle WARNING If the switch has been used in an emergency caused by a me chanical malfunction the source of the malfunction should be determined and corrected befor...

Page 26: ...device features a multi position button to facilitate cold start 1 Cold start 2 Warm start 9 Hood Latches Hood latches are used to lock hood to its anchors 2 A31C32A 1 MMO2003 004A book Page 24 Tuesday August 13 2002 3 23 PM ...

Page 27: ...Throttle Operate the throttle 2 or 3 times before you turn on the ignition It must return freely to the idle or closed position as shown CORRECT THROTTLE POSITION BEFORE STARTING WARNING Throttle lever must operate easily and smoothly It must return to idle position when released A31C09A MMO2003 004A book Page 25 Tuesday August 13 2002 3 23 PM ...

Page 28: ...26 Brake Test your brake lever as you did the throttle CORRECT BRAKE LEVER POSITION BEFORE STARTING A31D05A MMO2003 004A book Page 26 Tuesday August 13 2002 3 23 PM ...

Page 29: ...tain hood is fastened with hood latches and remove any snow and ice buildup from lights windshield and running boards LEFT SIDE SHOWN HOOD LATCH IN FASTENING POSITION A31H13A MMO2003 004A book Page 27 Tuesday August 13 2002 3 23 PM ...

Page 30: ... LIFTING REAR OF SNOWMOBILE WARNING Do not attempt to lift the vehicle by hand alone Use appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries WARNING Never lift snowmobile if engine is running A31A0JA MMO2003 004A book Page 28 Tuesday August 13 2002 3 23 PM ...

Page 31: ...its normal or idle position Verify this before starting Keep hands off of throttle when actually starting Put on your safety helmet and attach tether cord to your clothing eyelet TETHER CORD ATTACHED TO CLOTHING EYELET A31A0KA MMO2003 004A book Page 29 Tuesday August 13 2002 3 23 PM ...

Page 32: ...cord cap to snowmobile switch TETHER CORD CAP CONNECTED TO SWITCH Turn the ignition key to the ON position TYPICAL IGNITION KEY TO THE ON POSITION A31E0RB A31E01A MMO2003 004A book Page 30 Tuesday August 13 2002 3 23 PM ...

Page 33: ... switch to middle position ENGINE CUT OUT SWITCH TO MIDDLE POSITION Engage choke only if the engine is cold CHOKE IS ENGAGED FOR COLD ENGINE STARTING A31E0SB A31C30A MMO2003 004A book Page 31 Tuesday August 13 2002 3 23 PM ...

Page 34: ...rming check the headlight and the taillight then set the engine cut out switch to both extreme positions to be certain it will stop the engine Before restarting your snowmobile recheck the throttle control and be sure the vehicle is headed away from people or objects Now re start your engine again A31C33A MMO2003 004A book Page 32 Tuesday August 13 2002 3 23 PM ...

Page 35: ...depress the brake lever on the left side of the handlebar and then turn the ignition key to the OFF posi tion TYPICAL TURNING IGNITION KEY TO STOP ENGINE WARNING Always disconnect tether cord when leaving vehicle unattented and keep in a secured location A31E01B MMO2003 004A book Page 33 Tuesday August 13 2002 3 23 PM ...

Page 36: ... throttle control and applying the brake BOTH OFF POSITIONS FOR EMERGENCY STOP Remember a snowmobile cannot stop on a dime Braking charac teristics vary with deep snow packed snow or ice If the track is locked during hard braking skidding may result A31E0VA MMO2003 004A book Page 34 Tuesday August 13 2002 3 23 PM ...

Page 37: ... Under adult supervision select an open snow covered area which is free of hazards Push on throttle lever while holding on to handlebar TO ACCELERATE A31C34A MMO2003 004A book Page 35 Tuesday August 13 2002 3 23 PM ...

Page 38: ...36 Practice riding by using throttle lever to accelerate then brake lever to brake TO BRAKE Go slowly and avoid all obstacles A31D0XA MMO2003 004A book Page 36 Tuesday August 13 2002 3 23 PM ...

Page 39: ...les of making your snowmobile go where you want it to These are 3 ways to position your body while riding the snowmobile sitting kneeling or standing Sitting FEET ON THE RUNNING BOARDS KNEES AND HIPS FLEXIBLE A31H14A MMO2003 004A book Page 37 Tuesday August 13 2002 3 23 PM ...

Page 40: ...38 WRONG Kneeling ONE FOOT ON THE RUNNING BOARD AND THE OPPOSITE KNEE ON THE SEAT A31H15A A31H18A MMO2003 004A book Page 38 Tuesday August 13 2002 3 23 PM ...

Page 41: ...39 Standing BOTH FEET ON THE RUNNING BOARD WITH KNEES FLEXED WARNING Be watchful of any overhead branches or other hazards A31H16A MMO2003 004A book Page 39 Tuesday August 13 2002 3 23 PM ...

Page 42: ...40 Passenger This vehicle is intended for one operator only no passenger WRONG A31H17A MMO2003 004A book Page 40 Tuesday August 13 2002 3 23 PM ...

Page 43: ...ake certain your snowmobile is pointed away from people or ob jects before you start it No one is to be standing in front of or in back of the snowmobile BAD A31A0LA MMO2003 004A book Page 41 Tuesday August 13 2002 3 23 PM ...

Page 44: ...t out in the proper direction For right turns extend the left arm and raise the hand to a vertical position so it forms a right angle at the elbow Stop TYPICAL TO INDICATE STOP WARNING Always be careful of other snowmobiles ahead or near you Stop or steer away from others A31H05A MMO2003 004A book Page 42 Tuesday August 13 2002 3 23 PM ...

Page 45: ...43 Left Turn TYPICAL TO INDICATE LEFT TURN A31H06A MMO2003 004A book Page 43 Tuesday August 13 2002 3 23 PM ...

Page 46: ...hen you return from your ride stop the engine and remove the tether cord Talk to your parents or the owner of the snowmobile about your ride Remember always drive carefully with your snowmobile A31H07A MMO2003 004A book Page 44 Tuesday August 13 2002 3 23 PM ...

Page 47: ...45 PARENT S SECTION MMO2003 004A book Page 45 Tuesday August 13 2002 3 23 PM ...

Page 48: ...by the authorized SKI DOO dealer to complete warranty claims prop erly No warranty will be allowed by Bombardier Inc if the engine serial number or Vehicle Identification Number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company Vehicle Identification Number Location TYPICAL 1 Vehicl...

Page 49: ...47 Engine Serial Number Location 1 Engine serial number A31H0RA 1 MMO2003 004A book Page 47 Tuesday August 13 2002 3 23 PM ...

Page 50: ...e read the following instructions carefully before operating snow mobile Have all damaged decals replaced by an authorized SKI DOO dealer LOCATION OF IMPORTANT INSTRUCTIONS 1 A31H11C 2 3 MMO2003 004A book Page 48 Tuesday August 13 2002 3 23 PM ...

Page 51: ...49 Instruction 1 A31A0MA MMO2003 004A book Page 49 Tuesday August 13 2002 3 23 PM ...

Page 52: ...50 Instruction 2 Instruction 3 A31A0OA A33H11A Mmo2003 004b fm Page 50 Monday August 19 2002 11 23 AM ...

Page 53: ...e to engine NOTE Use only methyl hydrate free gas line antifreeze CAUTION Never mix oil with fuel This snowmobile has a 4 cycle engine Oil must be added to engine base only CAUTION Never experiment with other fuels The use of unrec ommended fuel can result in snowmobile performance deterio ration and damage to critical parts in the fuel system and engine components WARNING Always stop engine befor...

Page 54: ...52 WRONG WARNING Do not allow children to refuel the snowmobile A31A0PA MMO2003 004A book Page 52 Tuesday August 13 2002 3 23 PM ...

Page 55: ...he oil container to be sure it includes the letters SF or SG SAE 5W30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range A31C08A 10 W 30 5W 30 30 20 0 20 40 60 80 100 F 40 C 30 20 10 0 10 20 30 TEMP AMBIENT TEMPERATURE SAE MMO2003 004A book Page 53 Tuesday August 13 2002 3 23 PM ...

Page 56: ...heck the oil level by removing dipstick at engine base Oil level must be to the top of the oil filler neck If not refill up to oil filler neck using SAE 5W30 recommended for general use CHECKING OIL LEVEL 1 Top of the oil filler neck A31C2ZA 1 MMO2003 004A book Page 54 Tuesday August 13 2002 3 23 PM ...

Page 57: ...55 1 Proper oil level WARNING Check level and refill every time you refuel Do not overfill Wipe off any spillage A31C0CA 1 MMO2003 004A book Page 55 Tuesday August 13 2002 3 23 PM ...

Page 58: ... and engine overheating are detrimental during the break in period Always remove and clean spark plug after engine break in 10 Hour Inspection As with any precision piece of mechanical equipment we suggest that after the first 10 hours of operation or 30 days after the purchase whichever comes first your snowmobile be checked by an autho rized SKI DOO dealer This inspection will give you the oppor...

Page 59: ...sary to be done by an adult only See an authorized SKI DOO dealer in case of any leaks Check for drive chain excessive wear Have vehicle repaired Make certain hood is fastened with hood latches and remove any snow and ice buildup from lights windshield and running boards Check weather forecast Will you be warm enough Make certain your snowmobile is pointed away from people or objects before you st...

Page 60: ...ached to driver clothing eyelet Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Fuel shut off valve Check for fully open position Drive chain Check for proper condition Vehicle vicinity Snowmobile must be pointed away from people or objects No one is to be standing in front of or in back of the snowmobile Hood fastening Check for proper lat...

Page 61: ... if children try to open hood while engine is running Refer to TETHER CUT OUT SWITCH Set choke button to ON or OFF position depending on the weather Refer to CHOKE BUTTON Manual Starting Insert the key in the ignition switch and turn to ON position Grasp starter handle pull handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine WARNING Do not apply thr...

Page 62: ...tempt repairs or maintenance WRONG WARNING Engine and its components may be hot WARNING It is recommended that the assistance of an authorized SKI DOO dealer be periodically obtained on other components systems not covered in this guide Unless otherwise specified engine must be cold and not running The tether cord cap must be re moved for all maintenance procedures A31A0NA MMO2003 004A book Page 6...

Page 63: ... plastic parts or hood with strong detergent degreasing agent paint thinner acetone products containing chlorine etc Inspect the hood and repair any damage Touch up all metal spots where paint has been scratched off Spray all metal parts with BOMBARDIER LUBE P N 293 600 016 Wax the hood and the painted portion of the frame for better protection NOTE Apply wax on glossy finish only Protect the vehi...

Page 64: ...ining screws and lift off the guard CHAIN GUARD 1 Retaining screws WARNING Engine should be running only when belt guard is secured in place WARNING When removing chain guard ensure that engine is not running A31C35A 1 MMO2003 004A book Page 62 Tuesday August 13 2002 3 23 PM ...

Page 65: ...lt to reinstall Remove clutch retaining screw and slide out the clutch Put clutch on a bench and drip a few drops of oil into clutch sleeve as shown in the next illustration CLUTCH LUBRICATION Reinstall clutch Torque retaining screw to 23 N m 17 lbf ft Join both drive chain ends using connecting link Secure connecting link using outer link and circlip installed on inner side of chain A31D01A MMO20...

Page 66: ...Tension Snowmobile is equipped with an automatic tensioner Ensure that tensioner spring is not damaged Brake Condition The brake mechanism on the snowmobile is an essential safety de vice Keep this mechanism in proper working condition Above all do not operate the snowmobile without an effective brake system Pe riodically verify the condition wear of the brake pads WARNING Always ensure that conne...

Page 67: ...ly brake with brake lever If brake lever is not within 15 to 20 mm 19 32 to 25 32 in of the handlebar readjust brake 1 Brake lever A 15 to 20 mm 19 32 to 25 32 in A31D03A 1 A MMO2003 004A book Page 65 Tuesday August 13 2002 3 23 PM ...

Page 68: ...rd Do not operate engine with hood opened or chain guard removed Improper servicing modifica tion or poor adjustment may affect sprockets performance and life Always obtain authorized SKI DOO dealer advice before ser vicing or modifying the drive or driven sprockets Always respect maintenance schedules 1 A31D04A 2 MMO2003 004A book Page 66 Tuesday August 13 2002 3 23 PM ...

Page 69: ...if track fibers are exposed or if missing or defective inserts or guides are noted contact an authorized SKI DOO dealer Track Tension and Alignment Tension NOTE The snowmobile should be ridden in snow about 15 to 20 minutes prior to adjusting track tension Lift rear of snowmobile and support it with a wide base snowmobile mechanical stand Allow the suspension to extend normally and check gap 60 mm...

Page 70: ...ter P N 414 348 200 may be used to mea sure deflection as well as force applied BELT TENSION TESTER A 7 3 kg 16 lb B 60 mm 2 3 8 in C 35 mm 1 3 8 in A00C07C A A31D0YA B C MMO2003 004A book Page 68 Tuesday August 13 2002 3 23 PM ...

Page 71: ...Adjustment screw 2 Loosen lock nut 3 Loosen screw Alignment NOTE Track tension and alignment are interrelated Do not adjust one without the other WARNING Before checking track alignment ensure that the track is free of all particles which could be thrown out while track is rotat ing Keep hands tools feet and clothing clear of track Ensure no one is standing in close proximity to the snowmobile Nev...

Page 72: ... sides between edges of track guides and slider shoes TYPICAL 1 Guides 2 Slider shoes 3 Equal distance To correct stop the engine Loosen the lock nuts and tighten the adjustment screw on side where the slider shoe is the farthest from the track guides TYPICAL 1 Guides 2 Slider shoes 3 Tighten on this side A31F01A 1 2 3 1 A31F02A 1 2 3 1 MMO2003 004A book Page 70 Tuesday August 13 2002 3 23 PM ...

Page 73: ...r tight ness of components steering arms control arms and links tie rods ball joints ski coupler bolts etc If necessary contact an authorized SKI DOO dealer WARNING If lock nuts or retaining screws are not tightened properly the adjusting screws could loosen causing the track to become ex tremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing ...

Page 74: ...e of the engine If any exhaust system component is removed from the engine severe engine damage will result Bulb Replacement Always check light operation after bulb replacement Headlight Find which bulb is burnt then replace it Taillight Taillight is sealed If it is burnt replace taillight ass y with new one To remove unscrew the 2 lens screws Pull out taillight ass y Unplug connector Install new ...

Page 75: ... that proper storage is a necessity To prepare your snowmobile refer to an authorized SKI DOO dealer CAUTION Do not run engine during storage period Preseason Preparation Refer to an authorized SKI DOO dealer CAUTION Have carburetor cleaned up before restarting engine MMO2003 004A book Page 73 Tuesday August 13 2002 3 23 PM ...

Page 76: ... plug Start engine following usual starting procedure If engine continues to flood see an authorized SKI DOO dealer 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve on check condition of fuel and im pulse lines and their connections Check carburetor cleanness and ad justments Contact an authorized SKI DOO dealer 5 Spark plug ignition no spark Remove spark p...

Page 77: ...rong gap See item 5 of Engine turns over but fails to start 2 Engine is running too hot See item 5 of Engine lacks accel eration or power 3 Ignition timing is incorrect or there is an ignition system failure Contact an authorized SKI DOO dealer SYMPTOM Engine misfires POSSIBLE CAUSES WHAT TO DO 1 Fouled defective worn spark plug or wrong gap Clean verify spark plug gap and heat range Replace as re...

Page 78: ...side of track when exerting a downward pull of 7 3 kg 16 lb to the track Equal distance between edges of track guides and slider shoes Regular unleaded gasoline with a minimum octane number of 86 R M 2 SAE 5W 30 4 stroke motor oil GENERAL MINI Z ENGINE Maximum power engine speed RPM 4000 DRIVE CHAIN Pitch mm in 12 7 500 Number of links 78 SPARK PLUG Type NGK BPR6 ES Gap mm in 0 7 0 8 028 031 TRACK...

Page 79: ...ewind starter lubrication and starting rope condition Engine head nuts Engine mount nuts Exhaust system Engine lubrication Cooling system condition Condition of seals Valve clearance Oil level EACH USE Oil change 6 months 100 hrs Fuel filter replacement Fuel lines and connections Carburetor adjustment Carburetor cleaning Throttle cable inspection Condition of drive and driven sprockets Lubrication...

Page 80: ...nsion mechanism Wear and condition of skis and runners Suspension lubrication Suspension condition Suspension stopper straps condition Track condition Track tension and alignment AS REQUIRED Spark plug Engine timing Headlight beam aiming Wiring harnesses cables and lines Operation of lighting system headlight and taillight test operation of engine cut out switch and tether cut out switch Rags in a...

Page 81: ... let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Inc Recreational Products Warranty Department 75 J A Bomba...

Page 82: ...LL NEW OWNERS Mail the Change of Ownership Card as you are entitled to the unex pired portion of the warranty STOLEN UNITS If the event that your snowmobile is stolen you should notify an authorized SKI DOO dealer and the Bombardier warranty department of such Please provide your name address phone number vehicle serial number and date it was stolen Bombardier will provide a list of stolen units t...

Page 83: ...________________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER _____________________________________________________________________________ NAME _____________________________________________________________________________ NO STREET APT _____________________________________________________________________________ CITY STATE PR...

Page 84: ...AFFIX BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 PROPER POSTAGE MMO2003 004A book Page 82 Tuesday August 13 2002 3 23 PM ...

Page 85: ...________________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER _____________________________________________________________________________ NAME _____________________________________________________________________________ NO STREET APT _____________________________________________________________________________ CITY STATE PR...

Page 86: ...AFFIX BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 PROPER POSTAGE MMO2003 004A book Page 84 Tuesday August 13 2002 3 23 PM ...

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