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Summary of Contents for 1980 Everest 500

Page 1: ...Litho d in 1980 OPERATOR S MANUAL...

Page 2: ...IRAGE SUPER SONIC ULTRA SONIC TECHNICAL INFORMATION CENTRE AFTER SALES SERVICE DEPARTMENT BOMBARDIER LIMITED VALCOURT QUEBEC CANADA JOE2LO The following are trademarks of Bom bardier Limited BOMBARDIE...

Page 3: ...sm chain case olI level 11 MAINTENANCE Maintenance chart spark plugs battery suspension track track tension and alignment carburetor adjustment drive belt steering mechanism drive pulley brake steerin...

Page 4: ...ions per taining to the warranty and its applica tion please consult the Often Asked Ouestion section of this manual or your selling dealer This manual emphasizes particular in formation denoted by th...

Page 5: ...n Maintain your vehicle in top mecha nical condition at all times Your snowmobile is not designed to be driven or operated on black top bare earth or other abrasive sur faces On such surfaces abnormal...

Page 6: ...position Braking effect is proportionate to the pressure applied on the lever C Ignition Light Switch OFF ON 4 FJ Manual Starter Handle G Primer H Speedometer j Tether Cut Out Switch J Adjustable stee...

Page 7: ...inked directly to the drive axle Direct reading dial indi cates the speed of the vehicle Odom eter records the total number of dis tance travelled I Tether Cut Out Switch Attach tether cord to wrist o...

Page 8: ...ating hours Dur ing this period a richer mixture is needed i e 40 parts of gas for 1 part of 50 1 Bombardier oil Maximum throt tle should not exceed 3 4 however brief full acceleration and speed varia...

Page 9: ...dition Pulley alignment and drive belt condition Track condition tension and alignment Lubrication steering Electrical wiring loose connections stripped wires damaged insulation tighten all loose bolt...

Page 10: ...ssed An incorrect fuel ratio results in serious engine damage Recommended fuel ratio is 50 1 40 1 during break in period S 1 Units 500 mL oil to 25 liters 50 1 Imperial Units 1 can 16 02 oil to 5 Imp...

Page 11: ...cle in a warm area At certain tempera tures gasoline will expand and over flow Always wipe off any gasoline spillage from the snowmobile PRE START CHECK Check Points Activate the th rottle control le...

Page 12: ...pplying the emer gency cut out switch and or by pulling the tether cut out cap stop the engine by turning off the ignition key Do not operate the vehicle further see your dealer 7 Allow the engine to...

Page 13: ...ngine should be turned OFF for all lubrication and maintenance pro cedures Belt Guard Removal WARNING Engine should be running only when belt guard is secured in place 1 Tilt the cab remove both belt...

Page 14: ...n other components systems not cov ered in this manual Unless otherwise specified engine should be turned OFF for all lubrication and maintenance pro cedures Code Weekly Page W1 Spark plugs 12 W2 Batt...

Page 15: ...ttery is well secured and that battery overflow tube is not bloc ked or kinked WARNING Overflow tube must T be free and open A kinked or bent tube will restrict ventilation and create gas accumulation...

Page 16: ...and the bottom inside of the track If the track tension is too loose the track will have a tendency to thump 14 CAUTION Too much tension will result in power loss and ex cessive stresses on suspension...

Page 17: ...adjustment With the throttle cable adjuster jam nut unlocked press the throttle lever against the handle grip By turning the cable adjuster adjust the carburetor slide cut away so that it is flush wi...

Page 18: ...the free play of the sliding half pulley This is achieved by restrain ing the inner half and checking if the sliding half moves in the direction of the arrows more than 3 mm 118 If so contact your dea...

Page 19: ...un parallel with the steer jng arm The socket must be restrained when tightening the tie rod end lock nuts M3 Engine Head Nuts With the engine cold check that the engine head nuts are tight and equall...

Page 20: ...rn upper or lower adjusting screws to obtain desired beam posi tion Bulb Replacement If the headlamp bulb is burnt tilt cab unplug the connector from the head lamp Remove the rubber boot and un fasten...

Page 21: ...does not stay in contact with the ground ONOTE The track should be rotat ed periodically every 40 days Do not release track tension CAUTION To prevent track Y damage temperature in the stor age area m...

Page 22: ...nts such as fuel tank wind shield etc can be cleaned using mild detergents or isopropyl alcohol Do not use strong soaps degreasing solvents abrasive cleaners paint thinners etc Inspect the cab and rep...

Page 23: ...s than satisfactoryI replace with genuine Bombardier parts or suitable equivalents PRE SEASON PREPARATION CHART To be performed by dealer To be performed by owner 0 Change spark plugs Check chaincase...

Page 24: ...w engine starting procedure and check for spark If no sparks appear replace spark plug If trouble persists contact your dealer 4 Clogged fuel line water or Remove and clean the fuel filter Change filt...

Page 25: ...ith difficulty If the ignition system still seems faulty contact your dealer 5 Engine If unable to locBts specific symptoms contact your dealer Engine continually 1 Faulty spark plug Check item 2of En...

Page 26: ...supplied with a basic tool kit such as screwdriver wrenches emergency starter rope etc Standard Tools D A Screwdriver B Socket 10 13 mm C Open end wrench 10 13 mm D Socket wrench handle 24 G E Starter...

Page 27: ...bottom inside of track Track alignment Equal distance between edges of track guides and slider shoes Std gear ratio 19 40 Chaincase oil capacity 170 mL 6 oz Drive belt minimum width 3 cm 1 3 16 ELECT...

Page 28: ...ITCH i i i OFF SPEEDOMETER I YL ElK 5K GY GYIVI BK a I YL BK 5RAKE LIGHT SWITCH GN BK MANUAL START CD LIGHTING COIL 1110 WI LIGHTING COil 130 WI o GENERATOR COIL o HEADLAMP 45 45 WI o BULB 15WI TAILLI...

Page 29: ...J YL YL GN GN BK BK VIIWH VI VI VIIWH 2 RD GN LlGHTISWI BATTERY 124A I STARTER SOLENOID SWITCH REGULATOR RECTIFIER LIGHTING COIL mowl LIGHTING COIL 130WI IGNITION GENEAATOR COIL FUSE130A I FUSE 1 Al F...

Page 30: ...ture celsius C pressure kilopascal kPa torque Newton meter N m speed kilometer per hour krn h PREFIXES PREFIX SYMBOL MEANING VALUE kilo k one thousand 11000 centi c one hundredth of a 0 01 rnilli m on...

Page 31: ...subject to the fol lowing 1 When a sale is made after MARCH 31ST of a given year but before THE 1ST DAY OF DECEMBER of the same year the war ranty will start on DECEMBER 1ST following the date of sale...

Page 32: ...t of all maintenance services including tune ups and adjustments will be charged to the owner Damage resulting from improper servicing or adjustment of the drive pulley assembly The drive pulley assem...

Page 33: ...se otherwise the implied warranty is limited to the duration of this warranty However some states or provinces do not allow limitations on how long an implied warranty lasts so the above limitation ma...

Page 34: ...ing understood that such modification will not alter the warranty conditions applicable to vehicles sold while the above warranty is in effect November 1978 Bombardier Limited Valcourt Quebec Canada J...

Page 35: ...rd is presented Q Where can I find information on the lubrication and maintenance of my snow mobile A In this Operator Manual provided with the vehicle at the time of first sale Q Will the entire warr...

Page 36: ...ranty period sufficiently long to permit adequate use of the machine to allow for possible concealed manufacturing defects to occur 0 Manufacturer does not accept warranty work on seized scored or mel...

Page 37: ...identified by different serial numbers It may sometimes become necessary to locate these numbers for warranty pur poses or to trace your snowmobile in the event of theft ONOTE We strongly recommend t...

Page 38: ...BARDIER CORPORATION 4505 West Superior Street PO Box 6106 Duluth Minnesota 55806 2181 628 2881 North Dakota Minnesota Wisconsin Illinois Missouri Michigan Indiana Ohio less eastern half Tennessee Kent...

Page 39: ...aintain our files up to date CHANGE OF ADDRESS VEHICLE IDENTIFICATION NUMBER OLD ADDRESS NAME NO STREET APT CITY STATE ZIP I POSTAL CODE APT ZIP POSTAL CODE NAME STREET STATE CITY NO VEHICLE IDENTIFIC...

Page 40: ...BOMBARDIER LIMITED ATT WARRANTY DEPARTMENT VALCQURT QUEBEC CANADA JOE 2LO BOMBARDIER LIMITED ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO 38...

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