SKF LINCOLN CLP Assembly Instructions Manual Download

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Assembly Instructions

Lubrication pump CLP

for progressive systems

Created on:

13.01.2022

Document no.:

951-171-064-EN

Version:

Read these instructions before
installation or start-up of the
product and keep them readily
available for consultation.

Summary of Contents for LINCOLN CLP

Page 1: ...ubrication pump CLP for progressive systems Created on 13 01 2022 Document no 951 171 064 EN Version 07 Read these instructions before installation or start up of the product and keep them readily ava...

Page 2: ...n of incorporation according to the Supply of Machinery Safety Regulations 2008 No 1597 Annex II The manufacturer hereby declares under sole responsibility that the partly completed machinery complies...

Page 3: ...the lubrication system against excessive pressure For this purpose a pressure relief valve with max 270 bar opening pressure must be provided on each pump element 1 3 4 Risks due to surfaces edges or...

Page 4: ...North America SKF Lubrication Business Unit Lincoln Industrial 5148 North Hanley Road St Louis MO 63134 USA South America SKF Argentina Pte Roca 4145 CP 2001 Rosario Santa Fe EAWU Area LLC SKF 121552...

Page 5: ...e period up to 6 months 20 5 5 2 Storage period between 6 and 18 months 20 5 5 3 Storage period more than 18 months 20 6 Assembly 21 6 1 Installation dimensions 21 6 2 Installation bores 21 6 3 Settin...

Page 6: ..._ 43 15 6 CL_ __1XX_ X_FX ___X M A A 4 4 _ 44 15 7 CL_ __XXY Z_ X___ ___X MXX 7 7 _ 45 15 8 CL_ __XXX_ X__X ___X MXX 4 4 _ 46 15 9 CL_ __1XY Z_ X_FX ___X X A A W W _ 47 15 10 CL_ __1XX_ X_FX ___X X A...

Page 7: ...ty or malfunctions Illustrations The illustrations used depict a specific product For other products they may have the function of a diagram only This does not alter the basic workings and operation o...

Page 8: ...ing proper condition or correct assembly operation must be clarified Operation is prohibited until issues have been clarified The painting of any plastic components visual monitoring devices or seals...

Page 9: ...rrosive substances e g high salt load Use of plastic parts in areas with high exposure to ozone UV light or ionizing radiation Use to supply convey or store hazardous substances and mixtures as define...

Page 10: ...bparagraph a ii and is excluded from the scope of Pressure Equipment Directive 2014 68 EU in accordance with Article 1 Paragraph 2 Subparagraph f 1 13 Note on UL mark The UL Mark certifies that the pr...

Page 11: ...or the specified pressure Do not mount lubrication lines on moving parts or chafe points If this cannot be avoided use anti kink coils and or conduits Fire hazard or damage to the pump from operation...

Page 12: ...ck after just one week 2 5 Avoidance of faults and hazards To avoid faults and hazards please observe the following When handling lubricants observe the relevant safety data sheet SDS and any hazard l...

Page 13: ...ly a button to trigger an additional lubrication Pump housing flat upper part The pump housing with flat upper part 12a is standard on pumps without an M12 plug 3 2 Electrical connections The electric...

Page 14: ...cant level must not fall below the MIN marking during pump operation Different variants of the pump come with different reservoir designs with and without low level signal The pumps with low level sig...

Page 15: ...60529 4x Nema 4x Nema Max switching capacity 5 W 5 VA 5 W 5 VA Switching voltage of low level signalLeermeldung 10 30 V AC DC 10 30 V AC DC Max switching current 500 mA 500 mA Protection class Connec...

Page 16: ...al grease port in housing 10 Nm 1 0 Nm 7 40 ft lb 0 74 ft lb D Pump element in housing 20 Nm 2 0 Nm 14 43 ft lb 0 15 ft lb E Pressure relief valve in pump element 6 Nm 0 5 Nm 4 43 ft lb 0 07 ft lb F C...

Page 17: ...on diagrams Fig 9 Pump with follower plate Pump with follower plate and low level signal Table 6 Hydraulic connection diagram following ISO 1219 1 2019 01 1 Reservoir 5 Low level signal 2 Pump P Press...

Page 18: ...on for additional lubrication left Power supply 1 12 VDC 2 24 VDC Corrosion protection class 3 C3 not selectable Follower plate F With not selectable Filling from above X Without not selectable PUMP C...

Page 19: ...ble 8 Electrical connections Top right top left Bottom left bottom right Code Connection Code Connection X No connection X No connection A M12 connector 5 pin A coded 4 Bayonet connector 4 pin 7 Bayon...

Page 20: ...ge temperature fluctuations or high humidity take appropriate measures e g heating to prevent the condensation of water Before usage check products for damage that may have occurred during storage Thi...

Page 21: ...space for maintenance work or for attachment of further components to build a centralized lubrication system to the pump by leaving a free space of at least 100 mm into each direction in addition to...

Page 22: ...he pump element 5 2 Screw the pressure control valve 5 3 into the pump element 5 Tightening torque 6 Nm 0 5 Nm 3 Repeat procedure for each assembled pump element Fig 15 Mount pressure control valve 6...

Page 23: ...a safe connection The electrical connection must be implemented in accordance with the specifications of the standards of the DIN VDE 0100 series or of the standards of the IEC 60364 series respective...

Page 24: ...ated in the Technical data All components such as lubrication lines and metering devices have been correctly installed Product protected with adequate pressure control valve No visible damage contamin...

Page 25: ...n NOTE An additional lubrication can be triggered during the pump s pause time only 7 3 2 Pumps without controller 7 3 2 1 Additional lubrication in case of pumps without controller Please see the doc...

Page 26: ...he fill connection 7 1 or filler nipple 4 4 Switch on the filling pump and carefully fill the space under the follower plate completely with lubricant while observing the follower plate 5 Switch off t...

Page 27: ...o the filler nipple 4 2 Switch on the filling pump and fill the reservoir up to just below the MAX marking 3 Switch off the filling pump and disconnect it from the filler nipple 4 of the pump 4 Put th...

Page 28: ...he previously indicated connections correspond to the specifications stated in the Technical data All components such as lubrication lines and metering devices have been correctly installed Product pr...

Page 29: ...ring cleaning WARNING Risk of fatal electric shock Cleaning work may only be performed on products that have been de energized first When cleaning electrical components be mindful of the IP enclosure...

Page 30: ...surroundings or if there is a risk that vermin could nest in it e g in agriculture If the vent pipe has to be cleaned due to clogging e g grease deposits proceed as described below 1 Remove the vent...

Page 31: ...initiate further measures If the fault cannot be determined and remedied please contact our Customer Service Pump runs but does not supply lubricant or supplies an insufficient amount of lubricant Bl...

Page 32: ...NOTE The characteristics of the new parts must correspond to the characteristics of the parts to be replaced To replace a pump element proceed as follows 1 Unscrew the defective pump element 5 at its...

Page 33: ...shutdown disassembly Permanent shutdown and disassembly of the product must be planned properly by the operator and conducted in compliance with all applicable laws and regulations 13 3 Disposal The...

Page 34: ...data Table 13 14 2 Pressure control valves 270 bar plug in type for tube 6 Designation Qty Part number Fig SVTSV 270 R1 4 1 8 NPTFI NIP00R A 1 270864 SVTSV 270 R1 4 6 1 624 29036 1 SVTSV 270 R1 4 6 N...

Page 35: ...y Part number Fig Cap screw M22x 1 5 including gasket to close unneeded outlets 1 519 60445 1 Table 17 14 6 Grease port plug in with filter Designation Pcs Item number Figure Optional grease port with...

Page 36: ...lter 320 m 1 995 997 296 Table 20 14 9 Grease port plug in Designation Pcs Item number Figure Optional grease port for filling with lubrication grease from below via the lower part of the housing 1 55...

Page 37: ...mpression connector to DIN 2353 L for 6 mm pipes 1 995 997 300 Table 23 14 12 Grease port without lubricant return Designation Pcs Item number Figure Optional grease port for filling with lubricant fr...

Page 38: ...ower lead 10 m with rectangular connector junction box black 1 664 36078 7 Power lead 5 m with M12x1 connector straight A coded 1 179 990 600 Power lead 5 m with M12x1 connector 90 angled A coded 1 17...

Page 39: ...t PCB Printed circuit board HL Full signal high level NO Normally open contact n c Not connected HLW High level pre warning SLZ Fault good signal 30 Positive pole voltage battery HLA High level alarm...

Page 40: ...WH BN 4 RD 1 664 36078 7 10 m 4 x 0 5 mm2 IP67 BN 2 BK 3 YE GN PE Rectangular connector 3 PE BN 1 179 990 600 5 m 4 x 0 34 mm2 IP68 WH 2 179 990 601 5 m 4 x 0 34 mm2 IP68 BU 3 179 990 371 Max 4 x 0 7...

Page 41: ...this manual The actual type identification code details of your pump can be found on the type plate on the pump Table 31 Terminal diagram valid for pumps with the following equipment features 7 pin ba...

Page 42: ...Terminal diagram valid for pumps with the following equipment features 7 pin bayonet connector Button for additional lubrication Low level signal 4 pin M12 connector A coded 12 or 24 VDC Mobile applic...

Page 43: ...X_FX ___X MXX 7 7 _ Table 33 Terminal diagram valid for pumps with the following equipment features 7 pin bayonet connector Low level signal 12 or 24 VDC Mobile applications Fig 26 1 Contact closes at...

Page 44: ..._ Table 34 Terminal diagram valid for pumps with the following equipment features 1 x 4 pin M12 connector A coded Low level signal 12 or 24 VDC 1 x 4 pin bayonet connector Mobile applications Fig 27...

Page 45: ...__XXY Z_ X___ ___X MXX 7 7 _ Table 35 Terminal diagram valid for pumps with the following equipment features 1 x 7 pin bayonet connector Button for additional lubrication 12 or 24 VDC Mobile applicat...

Page 46: ...46 15 8 CL_ __XXX_ X__X ___X MXX 4 4 _ Table 36 Terminal diagram valid for pumps with the following equipment features 1 x 4 pin bayonet connector 12 or 24 VDC Mobile applications Fig 29...

Page 47: ...rminal diagram valid for pumps with the following equipment features 1 x 4 pin M12 connector A coded Button for additional lubrication 24 VDC 1 x rectangular connector Low level signal Industrial appl...

Page 48: ...W _ Table 38 Terminal diagram valid for pumps with the following equipment features 1 x 4 pin M12 connector A coded Low level signal 24 VDC 1 x rectangular connector Industrial applications Fig 31 1...

Page 49: ...__XXY Z_ X___ ___X XXX W W _ Table 39 Terminal diagram valid for pumps with the following equipment features 1 x rectangular connector 3 PE Button for additional lubrication 24 VDC Industrial applica...

Page 50: ...50 15 12 CL_ __XXX_ X___ ___X XXX W W _ Table 40 Terminal diagram valid for pumps with the following equipment features 1 x rectangular connector 3 PE 24 VDC Industrial applications Fig 33...

Page 51: ...51 15 13 China RoHS Table Table 41...

Page 52: ...ered trademark of the SKF Group eLube is a trademark of the SKF Group SKF Group 2022 Reprint or reproduction of the contents of this information even in part is permitted only with SKF s prior written...

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