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 WARNINGS

Failure to read and understand the information provided in this manual may result in personal injury 
or death, damage to the product or product failure. Please read each section in its entirety and be 
sure you understand the information provided in the section and related sections before attempting 
any of the procedures or operations given.

Failure to follow these precautions could result in serious injury or death.  Keep these 

instructions with warranty after installation.  This product must be installed in accor-

dance with National Electrical Code, ANSI/NFPA 70 so as to prevent moisture from 

entering or accumulating within the controller housing.

See additional specifications on page 3 of this manual.

ELECTRICAL SHOCK HAZARD

Disconnect power to the VARIOspeed

®

 3R Duplex Panel and wait 10 

minutes before removing the VFD covers.

A qualified service person must install and service this product according 

to applicable codes and electrical schematics.

EXPLOSION OR FIRE HAZARD

Do not use this product with flammable liquids. Do not install in 

hazardous locations as defined by National Electrical Code, 

ANSI/NFPA 70.

• 

Lethal voltages are still present inside the VARIOspeed

®

 3R Duplex Panel after power 

is disconnected. Wait 10 minutes to allow internal capacitors to fully discharge before 

attempting to connect or disconnect wire or to service this equipment.

• 

Do not connect incoming power to motor terminals U, V, W. Doing so will result in 

irreversible damage to the drive.

• 

Do not connect power to this equipment if it has been damaged or has any missing parts.

• 

Verify that the incoming voltage supply matches the VFD rating before applying power to the 

unit.

• 

The VARIOspeed

®

 3R Duplex VFD’s contain no serviceable parts, do not attempt to repair 

this equipment.

• 

The VARIOspeed

®

 3R Duplex Panel must be grounded at the grounding terminal according 

to N.E.C. Refer to the electrical connection on page 12.

• 

Do not install in areas with: excessive or conductive dust, corrosive or flammable gas, 

excessive heat, regular impact shocks or excessive vibration.

• 

Do into install in areas where ambient temperature exceeds 40ºC (104ºF).

2 VARIO

speed

®

 3R Duplex User Manual

Summary of Contents for VARIOspeed 3R Duplex Series

Page 1: ...ontrol panel is designed to provide constant pressure control for your pumping system Should you need to make minor adjustments please consult the parameter table enclosed in this document Consult the factory for assistance Pressure Booster Pump Application Deep Well Submersible Pump Application ...

Page 2: ...FIRE HAZARD Do not use this product with flammable liquids Do not install in hazardous locations as defined by National Electrical Code ANSI NFPA 70 Lethal voltages are still present inside the VARIOspeed 3R Duplex Panel after power is disconnected Wait 10 minutes to allow internal capacitors to fully discharge before attempting to connect or disconnect wire or to service this equipment Do not con...

Page 3: ...VFD 1 Determine the voltage available on site 2 Select pumps with the same voltage motor must be 3 phase 3 Check pump motor nameplate Full Load Amps FLA for proper VFD sizing 4 Select a VFD with an output amp rating higher than motor FLA 5 Use motor Service Factor Amps SFA for submersible well pump applications for VFD sizing Phase Conversion It is possible to supply single phase 240V input power ...

Page 4: ...ection during editing Rotary Push Knob Used to scroll through the menu and edit setting values Changing the Pump 1 Motor Overload Amps 1 From the main display press the Left or Enter button to enter the settings menu 2 Rotate the rotary selector until the selection arrow highlights Set Pump 1 Motor OL Amps Set Lag Stop Diff Set Lag Stop Time Set Alternation Time Set Pump 1 OL Amps Programming Exam...

Page 5: ...ta Min 0 Max 60 Set Pump 1 Current 12 3 Amps Use nameplate data Min 0 Max 60 OR Set Lag Stop Diff Set Lag Stop Time Set Alternation Time Set Pump 1 OL Amps Programming Examples SETUP PARAMETER LOG MENU Set Pressure Set Pump 2 Voltage Set 1st Decel Time Set Start Diff Pres Set Sleep Frequency Set Accel 2 Sw Freq Set Lag Start Diff Set Sleep Time Set Acc Dec Time Set Lag Stop Diff Set Xducer Max Ran...

Page 6: ...004 P 000 60 00 55 00 55 00 P 004 P 004 P 000 60 00 55 00 55 00 P 004 The parameter number read previously appears P 004 P 000 60 00 55 00 55 00 P 4 P 004 P 000 60 00 55 00 55 00 P 4 OFF position The pump will not run AUTO position The lead pump will not run if the pressure is above the Set Pressure The lead pump will start automatically if the pressure drops below the Set Pressure less the Start ...

Page 7: ...o 3600 seconds 2 seconds 1st Decel Time 0 to 3600 seconds 2 seconds Accel 2 Switchover Freq 0 to Max Frequency 30 Hz Accel Decel Time 0 to 3600 seconds 3 seconds High Pressure Alarm 0 to Xducer Max Range 0 1 90 0 PSI Run Dry Pressure 0 to Set Pressure 1 15 PSI Run Dry Delay Time 0 to 6 0 minutes 0 5 minutes Run Dry Restart Time 0 to 999 9 minutes 0 0 minutes manual restart Set Pressure Set Pressur...

Page 8: ...D drops below the Sleep Frequency for a period of time Sleep Time The sleep function is temporarily suspended while the lag VFD is in operation Sleep Time Set the Sleep Time to the amount of time that the lead VFD will wait before entering Sleep mode after the output frequency drops below the Sleep Frequency Note If the system cycles on and off too frequently try the following increase the Sleep T...

Page 9: ...from 30 Hz to a stop in 4 seconds the 1st Decel Time should be set to 8 seconds Accel 2 Switchover Frequency The Accel 2 Switchover Frequency should be set to the frequency at which the acceleration and deceleration rates change This is typically used on submersible type pumps where the manufacturer requires a fast acceleration from a stop to 30 Hz for proper thrust bearing operation Accel Decel T...

Page 10: ...l charge pressure should be set at 70 of the system pressure Set pressure 2 To maintain the optimum pressure control check the air pressure in the tank regularly Set Pressure PSI Initial Charging Pressure PSI 50 default 35 55 39 60 42 65 46 A Pressure Relief Valve Must be Installed A pressure relief valve MUST be installed as close as possible to the pump discharge and plumbed to a drain able to h...

Page 11: ...n GROUND FLT P1 P2 E GF Output Side Earth ground OUTPUT PHASE LOSS P1 P2 E LF Output Phase Loss INRUSH CURR LIMIT P1 P2 E IOH Inrush Current Limit Circuit ANALOG INPUT P1 P2 E AIE Analog Input Fault INPUT PHASE LOSS P1 P2 E ILF Input Phase Loss BRAKE XSTR ALARM P1 P2 E BE Break Transistor Alarm Detection XTRNL THERM P1 P2 E OHT External Thermal Relay Operation XTRNL THERMIST P1 P2 E PTC PTC Thermi...

Page 12: ...tive the fault will flash on the main screen Viewing System Fault Log The System Fault Log can be viewed by accessing the View Sys Fault Log screen in the settings menu The System Fault Log shows the length of time since a HIGH PRESSURE CONDITION RUN DRY CONDITION SHUTDOWN INPUT PUMP1 SENSOR or PUMP2 SENSOR FAILURE occurred Rotating the dial allows the user to scroll through the System Fault Log I...

Page 13: ...1 6 TB2 5 4 208 240VAC 3 PHASE PUMP 2 MTR112 G PUMP 1 RUN LT120 G PUMP 2 RUN LT138 208 240V SINGLE PHASE PANELS L1 L2 CIRCUIT BREAKER L3 208 240 VAC THREE PHASE INCOMING POWER 6 4 2 3 1 5 CB105 PRESSURE TRANSDUCER BLACK VARIABLE FREQUENCY DRIVE 208 240VAC 3 PHASE PUMP 1 1 TB1 2 200 PSI SE EXT PU SET MODE RESET STOP RUN T L3 S L2 R L1 G RM SD 5 4 W V U RH STF SD RL SO RUN VFD112 RUN MON_PRM PU_EXT ...

Page 14: ...STF SD RL SO RUN VFD112 RUN MON_PRM PU_EXT NET PC PU D700 DRIVE A 1 29 A 1 14 RED VARIABLE FREQUENCY DRIVE SE EXT PU SET MODE RESET STOP RUN T L3 S L2 R L1 G RM SD 5 4 W V U RH STF SD RL SO RUN VFD129 RUN MON_PRM PU_EXT NET PC PU D700 DRIVE B 1 29 B 1 32 3 TB1 4 1 2 3 4 5 6 7 8 9 10 H O A XOO OOX H O A LOOP ISOLATOR IN IN OUT OUT PUMP 1 PUMP 2 SHUTDOWN INPUT TS109 FAN109 FAN FUSE HOLDER FUSE HOLDE...

Page 15: ...ermostat Variable Frequency Drive VFD Fan Vent Pump Circuit Breakers Fan Control Circuit Breaker Ground Terminals Input Power Conduit Motor Cable Conduit Pressure Transducer Conduit VARIOspeed 3R Duplex User Manual 15 ...

Page 16: ...________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ __________________________________________________________________________________...

Page 17: ...abla de parámetros incluida en este documento Si requiere asistencia por favor comuníquese con la fábrica Aplicación con bombas de refuerzo de presión Aplicación con bombas sumergibles en pozos profundos Transductor de presión Tanque de presión Bomba de pozo Motor trifásico Corriente de entrada VARIOspeed 3R Dúplex Manual del usuario 1 Tanque de presión Motor trifásico de la bomba Transductor de p...

Page 18: ...ables No lo instale en lugares peligrosos definidos como tales en el Código Eléctrico Nacional de EE UU ANSI NFPA 70 Aún después de desconectada la alimentación al interior del panel VARIOspeed 3R Dúplex circulan voltajes letales Espere 10 minutos para que los condensadores internos puedan descargarse completamente antes de intentar la conexión o desconexión de cables o de hacerle mantenimiento a ...

Page 19: ...ásico 3 Compruebe el amperaje a plena carga FLA del motor de la bomba para seleccionar el tamaño adecuado del VFD 4 Seleccione un VFD con un amperaje de salida nominal superior al amperaje a plena carga FLA del motor 5 Para seleccionar el tamaño del VFD utilice los Amperios de Factor de Servicio SFA del motor correspondientes a aplicaciones con bombas sumergibles en pozos Conversión de fase En los...

Page 20: ...nte la edición Tecla Intro giratoria de pulsar se usa para desplazarse por el menú y editar los valores de configuración Para cambiar el amperaje de sobrecarga del motor de la Bomba 1 1 Desde la pantalla principal pulse la tecla izquierda o la tecla Intro para ingresar al menú de configuración 2 Rote el selector giratorio tecla Intro hasta que la flecha resalte la opción Set Pump 1 Motor OL Amps C...

Page 21: ...rrent 13 3 Amps Use nameplate data Min 0 Max 60 Set Pump 1 Current 12 3 Amps Use nameplate data Min 0 Max 60 OR Set Lag Stop Diff Set Lag Stop Time Set Alternation Time Set Pump 1 OL Amps Ejemplos de programación MENU DE CONFIGURACIÓN DE PARÁMETROS REGISTRO DE DATOS Set Pressure Set Pump 2 Voltage Set 1st Decel Time Set Start Diff Pres Set Sleep Frequency Set Accel 2 Sw Freq Set Lag Start Diff Set...

Page 22: ...anca automáticamente si la presión cae por debajo de la Presión configurada menos la Presión diferencial de arranque Start Diff Press Ejemplo cuando la Presión configu rada Set Pressure es 40 PSI y la Presión diferencial de arranque Start Diff Pressure es 5 PSI La bomba principal va a arrancar cuando la presión descienda a menos de 35 PSI véase el ejemplo a continuación La bomba de reserva va a ar...

Page 23: ...érmino proporcional del PID 0 1 a 1000 100 0 PID Integral Term Término integral del PID 0 1 a 3600 segundos 1 0 segundos 1st Accel Time Tiempo 1a Aceleración 0 a 3600 segundos 2 segundos 1st Decel Time Tiempo 1a Desaceleración 0 a 3600 segundos 2 segundos Accel 2 Switchover Freq Acel 2 Frec de cambio 0 a Max Frequency 30 Hz Accel Decel Time Tiempo de Acel Desacel 0 a 3600 segundos 3 segundos High ...

Page 24: ...al valor a plena carga FLA que figura en la placa del motor en el caso de bombas no sumergibles y al Máximo amperaje del motor Motor Max Amps para bombas sumergibles Pump 1 Pump 2 Voltage Tensión de las Bombas 1 2 Ajustar la tensión del motor de las Bombas 1 y 2 al valor nominal indicado en la placa del motor Este valor no debe exceder el voltaje de la corriente de entrada Sleep Frequency Frecuenc...

Page 25: ...segundos Accel 2 Switchover Frequency Frecuencia de cambio Acel 2 La Frecuencia de cambio Acel 2 debe ajustarse a la frecuencia a la cual cambian las velocidades de aceleración y desaceleración Esto normalmente aplica a bombas sumergibles donde el fabricante requiere una rápida aceleración de 0 detenida a 30 Hz para un funcionamiento adecuado del cojinete de empuje Accel Decel Time Tiempo de Acel ...

Page 26: ...a presión de carga inicial debe ajustarse como mínimo al 70 de la presión del sistema Presión configurada 2 Para mantener el control óptimo de la presión verifique periódicamente la presión en el tanque Presión configurada PSI Presión de carga inicial PSI 50 por defecto 35 55 39 60 42 65 46 Es necesario instalar una válvula de alivio de presión La válvula de alivio de presión DEBE ir instalada lo ...

Page 27: ...ierra en el lado de salida OUTPUT PHASE LOSS P1 P2 E LF Pérdida de fase de salida INRUSH CURR LIMIT P1 P2 E IOH Circuito para limitar las súbitas corrientes de entrada ANALOG INPUT P1 P2 E AIE Fallo en la entrada analógica INPUT PHASE LOSS P1 P2 E ILF Pérdida de fase de entrada BRAKE XSTR ALARM P1 P2 E BE Detección de la alarma del transistor de ruptura XTRNL THERM P1 P2 E OHT Operación del relé c...

Page 28: ...ema acceder la pantalla View Sys Fault Log Ver registro de fallos del sistema en el menú de configuración El registro de fallos del sistema muestra el tiempo transcurrido desde que se presentó una de estas situaciones PRESIÓN ALTA FUNCIONAMIENTO EN SECO ENTRADA PARA APAGADO DEL SISTEMA FALLO DEL SENSOR DE LA BOMBA 1 o BOMBA 2 Al ir girando el dial el usuario puede visualizar todo el registro de fa...

Page 29: ...T138 DISYUNTOR VARIADOR DE FRECUENCIA VFD BOMBA 2 OPERACIÓN DEL SISTEMA NEGRO ROJO 208 240V PANELES MONOFÁSICOS L1 L2 L3 208 240 VCA 6 4 2 3 1 5 CB105 208 240 VCA TRIFÁSICA BOMBA 1 1 TB1 2 200 PSI SE EXT PU SET MODE RESET STOP RUN T L3 S L2 R L1 G RM SD 5 4 W V U RH STF SD RL SO RUN VFD112 RUN MON_PRM PU_EXT NET PC PU A 1 29 A 1 14 SE EXT PU SET MODE RESET STOP RUN T L3 S L2 R L1 G RM SD 5 4 W V U...

Page 30: ... 1 29 A 1 14 SE EXT PU SET MODE RESET STOP RUN T L3 S L2 R L1 G RM SD 5 4 W V U RH STF SD RL SO RUN VFD129 RUN MON_PRM PU_EXT NET PC PU VARIADOR D700 B 1 29 B 1 32 3 TB1 4 1 2 3 4 5 6 7 8 9 10 H O A XOO OOX H O A BOMBA 1 BOMBA 2 TS109 FAN109 VENTILADOR PORTA FUSIBLE TERMOSTATO 23 24 13 14 XOO OOX 23 24 13 14 2 3 1 DB1 3 TB2 2 1 6 TB2 5 4 208 240 VCA TRIFÁSICA BOMBA 2 MTR112 G BOMBA 2 OPERACIÓN LT1...

Page 31: ...D Ventilador Ventilación Disyuntores de las bombas Disyuntor del control del ventilador Terminales de tierra Conducto de entrada de corriente Conducto del cable del motor Conducto del transductor de presión VARIOspeed 3R Dúplex Manual del usuario 15 ...

Page 32: ..._________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ __________________________________________...

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