SixThreeZero PAVE N'TRAIL Assembly Manual Download

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ASSEMBLY GUIDE

PAV E N ’ T R A I L

S I X

T H R E E

Z E R O

Summary of Contents for PAVE N'TRAIL

Page 1: ...ASSEMBLY GUIDE PAVE N TRAIL SIXTHREEZERO...

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Page 3: ...We want you to love your bike as much as we do If you run into any issues no matter how small let us know and we ll take care of it OUR COMMITMENT SIXTHREEZERO THETEAM SIXTHREEZERO COM 310 982 2877...

Page 4: ...Need assembly repair or installation assistance He s your guy Want live help Call or email to schedule an appointment MEET JACOB OUR MECHANIC MECHANICS SIXTHREEZERO COM 310 982 2877...

Page 5: ...y use it Well I m here to make sure that doesn t happen Assembly of a bike can be a fun engaging learning experience Call up a friend ask your spouse or child don t rush and enjoy the process Part of...

Page 6: ...reating something wonderful with your own hands is basically the best feeling ever We want you to have fun building your new bike so there s only a few things you need to get started TOOLS YOU LL NEED...

Page 7: ...MM ALLEN KEY PHILLIPS HEAD SCREWDRIVER SCISSORS use to cut zip ties 15MM CRESCENT WRENCH or use the multi tool provided SCHRADER VALVE BICYCLE PUMP BICYCLE OR AUTO GREASE 2 PENNIES recommended MALLET...

Page 8: ...Lay out all the parts in front of you Make sure you have all the parts before getting started WHAT S IN THE BOX 12MM 14MM 17MM 10MM 8MM PEDALS REAR AXEL 15MM 13MM 9MM...

Page 9: ...FRONT AND REAR REFLECTORS QUICK RELEASE FRONT WHEEL seat post is zip tied to frame HANDLE BAR FRAME REAR WHEEL AND REAR RACK SET UP BOX 1...

Page 10: ...ASSEMBLY GUIDE 4 5 AND 6MM ALLEN KEYS MULTI TOOL EXPERIENCE BOOKLET BOX 2...

Page 11: ...PEDALS QUICK RELEASE SKEWER SEAT attached to seat tube BOX 3 BOX 4 HARDWARE pre installed...

Page 12: ...All the names of all the parts for your bike all in one place Keep this handy during assembly and everything will go just fine BIKE PARTS REFERENCE GUIDE...

Page 13: ...NDLEBARS THREADLESS STEM STEERER TUBE BRAKE LEVER REFLECTOR INDEX SHIFTER FRONT BRAKE ARMS SUSPENSION LOCK FRONT DERAILLEUR CRANK CHAIN CRANK WHEEL CRANK ARMS SUSPENSION FORK PEDALS QUICK RELEASE SKEW...

Page 14: ...10 982 2877 OR EMAIL INFO SIXTHREEZERO COM Tools you ll need Parts required 4MM ALLEN KEY QUICK RELEASE FRONT WHEEL QUICK RELEASE SKEWER FRAME REAR RACK REAR WHEEL 4 4MM ALLEN KEY SCREWS pre installed...

Page 15: ...way from the bike body CORRECT The brakes are behind the fork INCORRECT 01 Spin the front fork so that the brakes are pointing forward Turn the handlebars to match the Correct Image so that the cables...

Page 16: ...he wheel into the fork dropouts The cone nuts will fall inside of the fork DO NOT untighten axle nuts on the front wheel CAUTION 03 04 Use a 5mm multi tool to loosen the front brake pads and rotate th...

Page 17: ...box Unscrew QR5 and remove QR4 Do not remove QR2 and QR3 from the quick release handle QR1 QR1 QR4 QR2 QR3 QR5 Quick release skewer must be installed correctly to avoid bicycle damage and or injuries...

Page 18: ...e the wheel is straight by pulling the wheel completely up against the fork Attach QR5 to QR1 by compressing the spring completely Hold the quick release lever in place and tighten QR5 lightly 07 Plac...

Page 19: ...re the front wheel is securely tightened and properly aligned so there are no issues when you assemble the brakes NOTE 09 Lift the lever up towards the fork If the lever does not lock in place smoothl...

Page 20: ...t Use a 4mm allen key to tighten the screws and attach the rear rack to the frame 11 12 4MM ALLEN KEY 4MM ALLEN KEY REAR RACK REAR RACK 2 4MM ALLEN KEY SCREWS Locted at rear rack mount 2 4MM ALLEN KEY...

Page 21: ...EOS ON OUR YOUTUBE CHANNEL HTTPS SIXTHREEZERO COM PAGES ASSEMBLY HANDLEBAR SEAT PEDALS HANDLEBAR SEAT ATTACHED TO SEAT TUBE 5MM ALLEN KEY PHILLIPS SCREWDRIVER 15MM MULTI TOOL BICYCLE OR AUTO GREASE PE...

Page 22: ...to visit your local bike shop for prop er tightening If you decide to tighten the screws without a torque wrench make sure to tighten the bolts until they are snug Do not overtighten Bolts that are to...

Page 23: ...S ON OUR YOUTUBE CHANNEL HTTPS SIXTHREEZERO COM PAGES ASSEMBLY 16 5MM ALLEN KEY Loosen the stem clamp bolts with a 5mm Allen key before twisting the stem to face forward Align the stem to be in line w...

Page 24: ...p cap These bolts are designed to be tighten to correct torque If you don t have access to a torque wrench we suggest to visit your local bike shop for prop er tightening If you decide to tighten the...

Page 25: ...handlebars If they don t move then they are secured properly NOTE Loosen the bolts on the handlebar faceplate using a 6mm Allen key Place handlebar between the stem and faceplate ensuring that the rid...

Page 26: ...be until the top of the seat is lev eled to your waist The seat post must be past the mini mum insertion mark Rotate and tighten the quick relase lever handle until fin ger tight Place the lever in yo...

Page 27: ...th the chain and chain guard Align threading with the right crank arm and turn the pedal clockwise to tighten it Locate the pedal stamped L and align with the left crank arm The left side pedal is rev...

Page 28: ...idewall of the tire BICYCLE PUMP Sit on the bike and check the angle formed by your knee If your knee forms the incorrect angle use the seat post clamp lever to raise the seat until you have a subtle...

Page 29: ...GES ASSEMBLY BRAKE ASSEMBLY METAL TUBE CABLE HOUSING BRAKE ADJUSTMENT SCREW BRAKE LEVER BARREL HANGER CABLE BRAKE HOUSING BARREL ADJUSTER BRAKE LEVER CREVICE SPRING TENSION SCREWS BRAKE PAD SCREW BRAK...

Page 30: ...ATTACHED BRAKE CABLE Only follow steps 1 9 if your brake cable is not attached to the bicycle If your brake cable is attached skip to step 10 NOTE BARREL CABLE 01 There are two ends to the brake cabl...

Page 31: ...Turn the lock ring on the barrel adjuster clockwise tightening the barrel to prevent any loose movement LOCK RING 03 Pull on the cable and slide it through the narrow crevice that runs along the brak...

Page 32: ...877 OR EMAIL INFO SIXTHREEZERO COM 07 Slide the metal tube up the brake cable until the housing fits snugly into the cable housing CABLE GUIDE METAL TUBE METAL TUBE 06 Insert the open end of the brake...

Page 33: ...er located on the left brake arm Make sure the metal tube is hooked securely inside the hanger LEFT BRAKE ARM METAL TUBE HANGER END OF METAL TUBE Using a 5mm Allen key loosen the brake cable adjustmen...

Page 34: ...both sides Retighten the adjustment screw CABLE 11 Make sure the pads are evenly lined up with the rim If the pads rub against the tire they are too high if they don t make full contact with the rim w...

Page 35: ...ed to center the brakes To do this adjust the spring tensioner screws located at the base of each brake arm Tightening the screw on the right brake arm pushes the right brake pad away from the rim and...

Page 36: ...T LIVE HELP CALL 310 982 2877 OR EMAIL INFO SIXTHREEZERO COM 7 SPEED DERAILLEUR TUNING 9MM MULTI TOOL PHILLIPS SCREWDRIVER H LIMIT SCREW DIAGRAM TOOLS REQUIRED L LIMIT SCREW CABLE ADJUSTMENT BOLT BARR...

Page 37: ...UBE CHANNEL HTTPS SIXTHREEZERO COM PAGES ASSEMBLY 01 To adjust the rear derailleur first twist the shifter until the number 7 is highlighted on the shift knob 02 Rotate pedals until the chain falls in...

Page 38: ...you will need to adjust the High Gear limiting screw located on the derailleur indicated by the letter H With a Phillips screwdriver gradually turn the screw counterclockwise 1 4 turn at a time while...

Page 39: ...hift from 7th to 6th gear in one click then the cable needs to be tightened To tighten the cable twist the barrel adjuster counterclockwise 1 4 turn at a time until it is able to shift from 7th to 6th...

Page 40: ...L 310 982 2877 OR EMAIL INFO SIXTHREEZERO COM 21 SPEED DERAILLEUR TUNING DIAGRAM FRONT DERAILLEUR CHAINWHEEL CHAIN RING REAR DERAILLEUR REAR CASSETTE COGS INNER CAGE PLATE CLAMP CAGE OUTER CAGE PLATE...

Page 41: ...mend checking the tun ing It s possible that they may need to be readjusted after being shipped to you These instructions are designed to help if your bike needs a little extra work If you don t feel...

Page 42: ...chain hit ting the derailleur in any of the gears you will need to tune the front derailleur 02 Begin by shifting the front derailleur to 2nd gear Lift the chainandpullthecageawayfromthebiketoplaceape...

Page 43: ...g completely down the seat tube While still pulling the cage forward grab a penny and place it above the largest chainwheel Adjust the height of the derailleur cage so it sits above the penny With a m...

Page 44: ...height is set we must check the angle of the cage Lift the chain and pull the cage forward and view the cage from above The inside of the outer cage plate must be parallel to the largest chainwheel I...

Page 45: ...ailleur Based on the angle tap on the back or the front of the cage after every turn until it moves slightly Tap the cage left or right to align the cage plate and the largest chainwheel Recheck the a...

Page 46: ...gh H screw is the limiter for the largest gear and the Low L screw is the limiter for the smallest gear NOTE COUNTERCLOCKWISE CLOCKWISE Turning the L H counterclockwise shortens the range where the de...

Page 47: ...the front of the derailleur cage decide whether the chain is too close to the inner or outer cage plates If the chain is too close to the outer cage plate turn the H screw clockwise a quarter turn at...

Page 48: ...st chainwheel after shifting from 2nd to 1st the L limit screw is close to proper positioning Reference the image below on the left if the chain is cen tered in between the inner and outer cage plates...

Page 49: ...the inner cage plate is too far out and rubbing against the chain you have to turn the L screw clockwise 10 PHILLIPS SCREWDRIVER 11 Now that you have adjusted the limiter screws let s check each gear...

Page 50: ...arter turn at a time while pedaling the bike Keep checking for rub lag on each gear until it disappears If the rub lag persists please feel free to contact one of our mechanics to help you troubleshoo...

Page 51: ...e to add or relieve tension take note on the amount of twists and or rotations in any given direction that it took to get to your preferred riding sti ness or softness Your bike should be ready to rid...

Page 52: ...MAIL INFO SIXTHREEZERO COM Tell us about your assembly experience If you have had any trouble at all or didn t and would like to leave feed back and help us improve our assembly instructions you can T...

Page 53: ...WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL HTTPS SIXTHREEZERO COM PAGES ASSEMBLY...

Page 54: ...ime to take your brand new bike for a spin Still have questions We re happy to help Want to share your journey with us We re happy about that too CONGRATULATIONS SIXTHREEZERO THETEAM SIXTHREEZERO COM...

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Page 56: ...THETEAM SIXTHREEZERO COM 310 982 2877 SIXTHREEZERO LOS ANGELES CA...

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