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SixThreeZero EVRYJOURNEY, Assembly Manual

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SixThreeZero EVRYJOURNEY Assembly Manual Download Page 54

W E   ST R I V E   F O R   P E R F E CT,  A LT H O U G H   I T  ’ S   N OT  A LWAYS   P O S S I B L E , W E   N E V E R   L E AV E   A   R I D E R   B E H I N D.

BAT TERY

INSTALLATION

Summary of Contents for EVRYJOURNEY

Page 1: ...SIXTHREEZERO ASSEMBLY GUIDE EVRYJOURNEY 1 3 7 21 SPEED EBIKE...

Page 2: ......

Page 3: ...We want you to love your bike as much as we do If you run into any issues no matter how small let us know and we ll take care of it OUR COMMITMENT SIXTHREEZERO THETEAM SIXTHREEZERO COM 310 982 2877...

Page 4: ...Need assembly repair or installation assistance He s your guy Want live help Call or email to schedule an appointment MEET JACOB OUR MECHANIC MECHANICS SIXTHREEZERO COM 310 982 2877...

Page 5: ...y use it Well I m here to make sure that doesn t happen Assembly of a bike can be a fun engaging learning experience Call up a friend ask your spouse or child don t rush and enjoy the process Part of...

Page 6: ...reating something wonderful with your own hands is basically the best feeling ever We want you to have fun building your new bike so there s only a few things you need to get started TOOLS YOU LL NEED...

Page 7: ...PHILLIPS HEAD SCREWDRIVER SCHRADER VALVE BICYCLE PUMP 4 5 AND 6MM ALLEN KEY SCISSORS use to cut zip ties 8 10 13 AND 15MM CRESCENT WRENCHES or use the multi tool provided 2 PENNIES...

Page 8: ...ut all the parts in front of you Make sure you have all the parts before getting started WHAT S IN EACH BOX 12MM 14MM 17MM FRONT FENDER BOLT 10MM FRONT REAR EYELE T BOLTS 8MM PEDALS REAR AXEL 15MM 13M...

Page 9: ...SE FRONT WHEEL fender strut pre installed FRONT FENDER STRUT Seat post is zip tied to frame HANDLE BAR FRAME REAR WHEEL AND REAR RACK SET UP Seat Post BOX 1 BATTERY BATTERY CHARGER pre installed FRONT...

Page 10: ...ASSEMBLY GUIDE 4 5 AND 6MM ALLEN KEYS EXPERIENCE BOOKLET MULTI TOOL BOX 2...

Page 11: ...BOX 3 BOX 4 PEDALS QUICK RELEASE SKEWER SEAT LOCK NUT CAP...

Page 12: ...All the names of all the parts for your bike all in one place Keep this handy during assembly and everything will go just fine BIKE PARTS REFERENCE...

Page 13: ...EL CHAIN BARREL ADJUSTER REFLECTOR HANDLEBARS HANDLEBAR STEM LOCK NUT CAP THROTTLE LCD DISPLAY BRAKE LEVER BATTERY BATTERY CAGE CASSETTE CHAIN GUARD WHEEL SEATPOST CLAMP HANDLEBAR GRIPS CRANK CRANK AR...

Page 14: ...Parts required 10MM MULTI TOOL 2 WASHERS NUT AND LONG BOLT pre installed FRONT FENDER STRUT PHILLIPS SCREWDRIVER 4MM ALLEN KEY 2 PHILLIPS HEAD SCREWS pre installed QUICK RELEASE FRONT WHEEL QUICK RELE...

Page 15: ...AL TUBING The front brake is facing away from the bike body CORRECT The brakes are behind the fork INCORRECT 01 Spin the front fork so that the the handlebars are pointing inwards 02 Pinch front brake...

Page 16: ...the arrow on the wall of the tire and position the tire like the image below With the arrow pointing forward insert the wheel into the fork dropouts The axle nuts will fall inside the fork entry DO NO...

Page 17: ...rew QR5 and remove QR4 Do not remove QR2 and QR3 from the quick release handle QR1 QR1 QR4 QR2 QR3 QR5 Quick release skewer must be installed correctly to avoid bicycle damage and or injuries NOTE 06...

Page 18: ...E A RIDER BEHIND 08 Making sure the wheel is straight attach QR5 to QR1 by compressing the spring completely Hold the quick release lever in place and tighten QR5 lightly 07 Place QR4 on the open side...

Page 19: ...securely tightened and properly aligned so there are no issues when you assemble the brakes NOTE 09 Lift the lever up towards the fork If the lever does not lock in place smoothly loosen QR5 slightly...

Page 20: ...HER FORK FENDER TAB WASHER NUT Remove the screws from the fork eyelets NOTE PHILLIPS SCREWDRIVER 10MM MULTI TOOL 11 Align the fender struts with the eyelets on the fork so that the fender tab is point...

Page 21: ...rear rack arms to the eyelets on the frame below the seat Use a 4mm allen key to tighten the screws and attach the rear rack to the frame 13 4MM ALLEN KEY REAR RACK 2 4MM ALLEN KEY SCREWS pre install...

Page 22: ...4MM ALLEN KEY 2 4MM ALLEN KEY SCREWS pre installed Install the bottom rear rack arms to the frame in this order from the frame out Frame fender strut rear rack arms and 4mm allen screws Tighten with...

Page 23: ...AVING TROUBLE CALL 310 982 2877 OR EMAIL THETEAM SIXTHREEZERO COM Seat Post HANDLEBAR SEAT PEDALS HANDLEBAR LOCK NUT CAP SEAT 6MM ALLEN KEY PHILLIPS SCREWDRIVER 13MM 15MM MULTI TOOL PEDALS BICYCLE PUM...

Page 24: ...up the stem frame and front wheel then tighten the handlebar stem bolt Seat Post LOCK NUT CAP ST1 STEM ST2 LOCK NUT HEAD TUBE 15 Place the lock nut cap in between ST1 and ST2 HANDLEBAR LOCK NUT CAP St...

Page 25: ...nt bolt using the 6mm Allen key Change the angle of the handlebars to your liking Riders typically prefer their grips parallel to the ground 6MM ALLEN KEY Straighten the reflector so that it points fo...

Page 26: ...clamp Holding the seat post firmly insert into seat post tube until the top is level with your waist Close the seat post clamp lever Make sure not to drop seat post into the frame CAUTION Place the s...

Page 27: ...chain and chain guard Align threading with the right crank arm turning the pedal clockwise to tighten it 15MM MULTI TOOL Locate the pedal stamped L and align with the left crank arm The left side peda...

Page 28: ...hetirestoPSI40 65MAX asrecommended on the sidewall of the tire BICYCLE PUMP Sit on the bike and check the angle formed by your knee If your knee forms the incorrect angle use the seat post clamp lever...

Page 29: ...HAVING TROUBLE CALL 310 982 2877 OR EMAIL THETEAM SIXTHREEZERO COM...

Page 30: ...OSSIBLE WE NEVER LEAVE A RIDER BEHIND MECHANICAL DISC BRAKE ALIGNMENT DIAGRAM DIAGRAM BRAKE LEVER BARREL ADJUSTER BRAKE CABLE CABLE HOUSING ADJUSTERS PADS MOUNTING BOLTS PINCH BOLT LEVER ARM ADJUSTERS...

Page 31: ...tor shows a lot of lateral movement it can be difficult or impossible to adjust the pads to not rub The rotor will need to be trued or replaced Turn the barrel adjusters all the way counterclockwise a...

Page 32: ...aliper mounting bolts This alows the caliper to float Turn the inner pad adjuster all the way in clockwise then back off about 1 4 turn Pull and hold the brake lever tight This aligns the caliper body...

Page 33: ...hould theoretically have aligned the caliper correctly it is common for further adjustments to be required Pull and release the brake lever a few times to check the clearance at the grip Check that th...

Page 34: ...is complete skip to STEP 5 If the wheel slows quickly or makes a rubbing noise the pads need further adjustment Inspect the alignment of the pads to the rotor You may need to reorient the bike for a...

Page 35: ...Re check the clearance at the lever and adjust as necessary For calipers with inner pad adjustments only the procedure for adjusting outer pad clearance is different Loosen one of the mounting bolts m...

Page 36: ...ever Calipers with a single pad adjuster will need to reset the caliper position from scratch as the pads wear refer to STEP 1 Do not use the barrel adjuster to move the pads inward as they wear This...

Page 37: ...er There is often no adjustment possible for this type of misalignment but a professional shop may be able to face or machine the mounts with the Park Tool DT 5 2 to improve alignment CONICAL WASHERS...

Page 38: ...ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND 7 SPEED DERAILLEUR TUNING 9MM MULTI TOOL PHILLIPS SCREWDRIVER H LIMIT SCREW DIAGRAM TOOLS REQUIRED L LIMIT SCREW CABLE ADJUSTMENT BOLT...

Page 39: ...82 2877 OR EMAIL THETEAM SIXTHREEZERO COM 01 To adjust the rear derailleur first twist the shifter until the number 7 is highlighted on the shift knob 02 Rotate pedals until the chain falls into the s...

Page 40: ...en you will need to adjust the High Gear limiting screw located on the derailleur indicated by the letter H With a Phillips screwdriver gradually turn the screw counterclockwise 1 4 turn at a time whi...

Page 41: ...m 7th to 6th gear in one click then the cable needs to be tightened To tighten the cable twist the barrel adjuster counterclockwise 1 4 turn at a time until it is able to shift from 7th to 6th gear in...

Page 42: ...S POSSIBLE WE NEVER LEAVE A RIDER BEHIND 21 SPEED DERAILLEUR TUNING DIAGRAM FRONT DERAILLEUR CHAINWHEEL CHAIN RING REAR DERAILLEUR REAR CASSETTE COGS HIGH LOW SCREWS CLAMP BOLT CLAMP SHIFTER CABLE CLA...

Page 43: ...Person 1 will be responsible for lifting the bicycle off the ground while Person 2 will be in charge of pedaling and shifting Doing this will facilitate your overall assembly experience PHILLIPS SCREW...

Page 44: ...ning by taking it for a test ride Shift the front derailleur up and down to check each gear while riding If you hear any rubbing coming from the chain hit ting the derailleur in any of the gears you w...

Page 45: ...nt derailleur This will disconnect the shifting cable from the front derailleur 2 PENNIES Lift the chain and pull the cage away from the bike to place a penny in between the outer cage and the largest...

Page 46: ...wn the seat tube While still pulling the cage forward grab a penny and place it above the largest chainwheel Ad just the height of the derailleur cage so it sits above the penny With a mallet hammer a...

Page 47: ...ew the cage from above The inside of the outer cage plate must be parallel to the largest chainwheel If your outer cage plate is parallel to the largest chainwheel you can move to step 8 07 If your ou...

Page 48: ...moves slightly Tap the cage left or right to align the cage plate and the largest chainwheel Recheck the angle to make sure that they are parallel Now tighten the cage in place with a 9mm wrench sock...

Page 49: ...largest or smallest gears The High H screw is the limiter for the largest gear and the Low L screw is the limiter for the smallest gear NOTE COUNTERCLOCKWISE CLOCKWISE Turning the L H counterclockwise...

Page 50: ...elow to check if the derailleur is properly adjusted If it matches the images please move forward to Step 12 Looking through the front of the derailleur cage decide whether the chain is too close to t...

Page 51: ...check the L limit screw Begin by shifting the derailleur to 1st gear While turning the pedals shift into 1st gear It may take more than 1 click If the chain does not fall off the smallest chainwheel...

Page 52: ...er walls of the cage to the chain Looking overhead at the cage and inspect its current position Based on the screws original position take note of the amount of quarter turn rotations given in either...

Page 53: ...king for rub lag on each gear until it disappears If the rub lag persists please feel free to contact one of our mechanics to help you troubleshoot this last step 15 Now that you have adjusted the lim...

Page 54: ...WE STRIVE FOR PERFECT ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND BATTERY INSTALLATION...

Page 55: ...MAIL THETEAM SIXTHREEZERO COM 01 To be able to use the electric motor the battery must be mounted by sliding the fully charged battery forward into the battery holder Follow the guides on the rear rac...

Page 56: ...into the bike when fully inserted in the battery holder The locking mechanism unlocks when the key is turned to the open position allowing the battery to slide out The battery must be locked when rid...

Page 57: ...switch is located on the bottom of battery After fully inserting the battery into place turn the battery on by flipping the switch to the position Be sure to turn off the power when the bicycle is not...

Page 58: ...WE STRIVE FOR PERFECT ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND BATTERY CHARGER...

Page 59: ...lithium ion battery requires specially designed chargers You should never charge your battery with a substitute charger that is not designed for this use Use of an unsuitable charger to charge a lithi...

Page 60: ...m or side of the battery by sliding open the charger cover The charger will charge a fully depleted battery in 4 5 hours The indicator light on the charger will be red orange when battery is charging...

Page 61: ...the battery charger for any use other than its intended purpose Only use the battery charger on sixthreezero approved products Avoid subjecting the battery to high temperatures such as directly under...

Page 62: ...WE STRIVE FOR PERFECT ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND DISPLAY PEDAL ASSIST MODE PEDAL ASSIST CONTROLS BATTERY METER PEDAL ASSIST SPEEDOMETER...

Page 63: ...the on off switch is in the on position Press the button labeled M center button on the three button selector located near the left grip on the handlebars to turn the display on You can adjust the ped...

Page 64: ...WE STRIVE FOR PERFECT ALTHOUGH IT S NOT ALWAYS POSSIBLE WE NEVER LEAVE A RIDER BEHIND HAND THROTTLE CONTROL...

Page 65: ...hrottle control is operated on the right hand side You control the throttle by twisting it from its resting position The farther the throttle switch is from its resting position the more power is deli...

Page 66: ...OSSIBLE WE NEVER LEAVE A RIDER BEHIND 01 If your sixthreezero is not working check the Quick Disconnect fittings to make sure they did not come loose or unplugged There are 4 total colored Quick Disco...

Page 67: ...rted fully into the bicycle If it is not the bicycle will receive no power causing all of the electronics to not turn on For any additional troubleshooting help please feel free to contact our team at...

Page 68: ...its voltage or lifespan We recommend recharging the battery after every use regardless of how far you rode Q Do I need a driver s license insurance or registration A No you don t According to Federal...

Page 69: ...ke rear rack has a specific weight limit Our eBikes weigh a total of 70lbs Make sure that the bike rack can hold the weight of a Sixthreezero We advise taking the battery off to make it easier to lift...

Page 70: ...electrical or electromechanical stress b scratches dents and cosmetic damage unless caused by Sixthreezero c Product that has the serial number or the barcode removed defaced damaged altered or made i...

Page 71: ...equired by applicable law transfer or assignment of this Limited Warranty is prohibited BICYCLE If the technician determines the claimed defect in the Bike is covered under the terms of the Limited Wa...

Page 72: ...ro Customer Care at 310 982 2877 or by emailing theteam sixthreezero com BICYCLE To obtain service under this Limited Warranty you must remove the Battery from the Bike and return the Bike to an autho...

Page 73: ...S SO THE ABOVE LIMITATIONS AND DISCLAIMERS MAY NOT APPLY TO YOU SIXTHREEZERO MAKES NO WARRANTIES OR REPRESENTATIONS EXPRESS OR IMPLIED STATUTORY OR OTHERWISE AS TO THE QUALITY CAPABILITIES OPERATIONS...

Page 74: ...determine or order that the dispute should proceed as a class or collective action whether in arbitration or in any other forum or venue The arbitration will be conducted before a single arbitrator wh...

Page 75: ...duct model name or model number and d the Product serial number the Product serial number can be found i on the Product box ii for Bikes on the Bike stamped into the bottom of the frame below the bott...

Page 76: ...RECORD YOUR SIXTHREEZERO S INFO BICYCLE SERIAL DATE OF PURCHASE BATTERY SERIAL DEALER S NAME MODEL DEALER S PHONE COLOR DEALER S EMAIL PLEASE REGISTER YOUR SIXTHREEZERO AT SIXTHREEZERO COM REGISTER Yo...

Page 77: ...rcode on a metallic sticker In addition to the sticker any metal battery cases will have the serial number engraved in a secondary spot BICYCLE SERIAL LOCATION BATTERY SERIAL LOCATION Most Sixthreezer...

Page 78: ...ime to take your brand new bike for a spin Still have questions We re happy to help Want to share your journey with us We re happy about that too CONGRATULATIONS SIXTHREEZERO THETEAM SIXTHREEZERO COM...

Page 79: ......

Page 80: ...THETEAM SIXTHREEZERO COM 310 982 2877 SIXTHREEZERO LOS ANGELES CA...

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