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12 

  MAINTENANCE….cont

 

1.  Set the jack in its normal operation position. 

2.  Turn the release knob anti-clockwise to open the release valve. 

3.  Connect the airline to the air inlet of the jack. 

4.  Press and hold the lever on the air inlet for 10 to 15 seconds. 

If air gets into the hydraulic system the jack will not operate correctly and will need to 

be bled. To bleed air from the hydraulic system, follow the instructions below. 

   BLEEDING  

Note: 

Contact your local authority on how / where to dispose of the waste 

oil. 

4.  Return the jack to an upright position. 

5.  Fill with hydraulic oil until the oil reaches the bottom of the oil fill hole. 

6.  Wipe away any excess oil. 

7.  Refit the oil fill bung. 

   PRIMING THE PUMP 

The air / hydraulic pump may lose its prime during shipment, or after long periods with-

out use; To prime the pump: 

 

1.  Remove the upper cover; unscrew the 2 screws on each side (see below, left). 

2.  Loosen the cap head bolt (see picture below, right) by half a turn.  

3.  Close the release valve.  

4.  Operate the air pump whilst repeatedly tightening and loosening the bolt.  

5.  When the piston begins to rise fully tighten the bolt and ensure that the piston can 

rise to its maximum height. 

Cover 

Screws 

Cap-head bolt 

 

  ASSEMBLY INSTRUCTIONS….cont

 

Note: 

There  are  2  flat  sections  towards  the  bottom  of  the  lock  /  release 

control to allow a 13mm spanner (not supplied) to turn the bottom section 

(Fig. 5).  

 

Join the 2 parts of the handle lock / release control; turn the bottom part of the 

handle lock / release control to connect the parts together. Tighten the locking 

nut to fully secure (Fig. 4). 

Slide the upper handle over the lower handle and secure in place with the han-

dle screw (Fig 3). 

Upper Handle 

Lower Handle 

Screw 

Fig. 3 

Handle lock / release 
control 

Lock Nut 

Fig. 4 

Handle lock / release control 

Flat Section 

Fig. 5 

Summary of Contents for 03643

Page 1: ...0316 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the app...

Page 2: ...anufacturer s authorised representative within the EC declare that the 22 Ton Pneumatic Floor Jack SIP Part Number 03643 Conforms to the requirements of the following directive s as indicated 2006 42...

Page 3: ...hroughout This Manual 4 Safety Instructions 6 Guarantee 7 Technical Specifications 7 Getting to Know Your Floor Jack 8 Assembly Instructions 10 Operating Instructions 11 Maintenance 14 Troubleshooting...

Page 4: ...operating the Floor Jack always check no parts are broken that no oil is leak ing and that no parts are missing Always operate the Floor Jack safely and correctly KNOW YOUR FLOOR JACK Read and underst...

Page 5: ...or Jack is a lifting device only Immediately after lifting support the load with a pair of appropriately rated jack stands Never work on under or around a load supported only by the Floor Jack Regular...

Page 6: ...r warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the Floor Jack outside the scope of this manual any claims deemed to be outside the scop...

Page 7: ...inkages binding Low oil level Drain oil to proper level Ensure release valve is fully open Clean and lubricate moving parts Ensure proper oil level Low oil level Air trapped in system Air supply not s...

Page 8: ...2 Handle lock release control Handle Socket Lower Handle Bracket Spring Fig 1 Adaptor Holder U Bolts Adaptor Holder Front Rear Nuts Washers Fig 2 13 A periodic coating of light lubricating oil to pivo...

Page 9: ...To prime the pump 1 Remove the upper cover unscrew the 2 screws on each side see below left 2 Loosen the cap head bolt see picture below right by half a turn 3 Close the release valve 4 Operate the a...

Page 10: ...e vehicle PRE OPERATION CHECKS Note Follow the vehicle manufacturer s recommended guidelines for lift ing Engage the emergency brake and chock each un lifted wheel in both directions to prevent inadve...

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