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SECURITY 

 

As we have indicated in the manual, the PG-239 machine has a series of protection devices to 
prevent the operator from getting his fingers caught or any other kind of accident. PLEASE DO 
NOT REMOVE THESE PROTECTION DEVICES. 
The most dangerous area in the PG-239 is the grommeting area “C” where the operator may get his 
fingers or his hands caught. In order to prevent this, some protection devices have been installed: 
 

 

In figure 4 “C” we indicate the area we consider dangerous for the operator. 
 
This area “C” is protected by: 
- A part #167 transparent acrylic shield that allows vision but does not permit the worker to 
introduce his hands, indicated in figure 4. 
- A ring guard part #165 indicated in figure 7, that prevents the worker from accidentally introducing 
fingers or hands in the grommeting area. 
- The waste material pipe #350 is used for absorbing the remaining pieces of material that are left 
after the grommeting action. This pipe allows the operator to work more comfortably. 
 
These protection devices are tightly held through screws, that prevent them from becoming 
detached. 
 
All areas considered dangerous are marked and securely enclosed. 
The sticker shown in figure 5 warns you that the grommeting area "C" is a dangerous area, and the 
machine must always be unplugged before making any adjustments in that area. 
All mechanical, electric and pneumatic parts are securely enclosed and tightly screwed up. 
 
When the machine includes an optional device such as a laser pointer part #155C, you must not 
shine this pointer directly in anyone’s eyes since it could be harmful, and keep it away from 
children. 
  
We strongly warn you that for any adjustment or any other manipulation that needs to be done, the 
machine must be disconnected from the electrical power source and the compressor air inlet. 
 
For any problem that may arise and can not be solved, please call the nearest distributor or get in 
contact directly with Sinclair Equipment. 
 

Summary of Contents for Electronic Automatic Grommet PG-239

Page 1: ...Model PG 239 Electronic Automatic Grommet Operating Manual 800 624 2408 530 626 9386 Fax 530 626 5144 6686 Merchandise Way Diamond Springs Ca 95619 www sineqco com...

Page 2: ...ts about its operation Read this manual carefully to securely operate and optimize the machine s capability We urge you to follow this advice and appreciate your trust at the moment of buying the mach...

Page 3: ...e rotated by individual 24V motors The grommets that descend along the left raceway A2 are held by a small finger which stops them from falling Lower horizontal guides hold the washers descending alon...

Page 4: ...carry packaging which is sufficient to avoid knocking or scraping any of its components We advise that wooden packaging in box or cage form should always be used always with adequate protection and th...

Page 5: ...of the machine must always be carried out with the machine disconnected from the mains power supply Do not remove from the machine any parts which protect the user from possible accidents or adhesive...

Page 6: ...THE ADJUSTMENTS SECTION OF MANUAL SINCLAIR EQUIPMENT will accept no responsibility arising from the use of this machine in any way different from that which is described in this instruction manual SE...

Page 7: ...s or disconnects the two 24V motors that make the grommets and washers rotate in the deposits 6 Washer detector detects the flow of washers in the railing When selected with the position 0 it does not...

Page 8: ...y must be moved back and the top and bottom dies parts n 217 218 219 and 229 must be replaced by other parts specific to this task THIS MACHINE MUST NOT BE USED FOR ANY FUNCTION OTHER THAN THAT FOR WH...

Page 9: ...n 217 remove the top set spindle n 218 and the top set spindle spring n 229 which are inside the top die Unscrew the bottom die n 219 6 Replace the set of dies corresponding to the new grommet size i...

Page 10: ...n rotate the bottom die holder part n 220 until the bottom die part n 219 barely touches the top set spindle part n 218 Secure the bottom die holder part n 220 through nut The pressure of the spindle...

Page 11: ...ets and washers the machine may come with a little air pipe attached to the washer raceway which blows the washer down onto their right position by means of an air compressor For placing grommets and...

Page 12: ......

Page 13: ...a week If the machine is going to go for a long period of time without use it will be necessary to do a general cleaning and greasing in the indicated spots disconnecting it from the compressor or fr...

Page 14: ...TROUBLESHOOTING...

Page 15: ......

Page 16: ......

Page 17: ...pieces of material that are left after the grommeting action This pipe allows the operator to work more comfortably These protection devices are tightly held through screws that prevent them from beco...

Page 18: ...4 PGR239154 Laser Pointer Threaded Support 204 PGR239204 Motor Mount Bolts Nuts Washers 4 155 PGR239155 Laser Pointer 206 PGR239206 Machine House Bolts Nuts Washers 4 155c PGR239155C Laser Pointer Set...

Page 19: ...ger 227 PGR239227 Raceway Cam 183CA PGR239183CA Upper part of washer compensator axle 228 PGR239228 Raceway Cam Bracket 184CA PGR239184CA Lower part of washer compensator axle 230 PGR239230 Driving St...

Page 20: ...g Guard Bracket 226 PGR239226 Bottom Plunger Guide Pin 190 PGR239190 Plunger 227 PGR239227 Raceway Cam 202 PGR239202 Plunger Housing 228 PGR239228 Raceway Cam Bracket 215 PGR239215 Upper Guide Collar...

Page 21: ...R239208 Crankshaft Key Way 209 PGR239209 Front Crankshaft Key Way 210 PGR239210 Front Washer 211 PGR239211 Front Crankshaft Nut 212 PGR239212 Collar 213 PGR239213 Collar Insert 214 PGR239214 Plunger C...

Page 22: ...6 PGR239246 Brush Spacer 247 PGR239247 Acrylic Box Cover 251 PGR239251 Knob for opening the hopper box cover 253 PGR239253 Upper box bearing 270 PGR239270 Mounting studs 291 PGR239291 Knob washer 310...

Page 23: ...WASHERS RACEWAY See parts list on following page...

Page 24: ...k stud 233C PGR239233c Ring compensator set 300 PGR239300 Slide stud screw 234 PGR239234 Base Washer 301 PGR239301 Long slide track rail 235 PGR239235 Screw for base 302 PGR239302 Short slide track ra...

Page 25: ...5 PGR239255 Front Hppr lwr brkt 268 PGR239268 Finger cut off 256 PGR239256 Mounting studs 269 PGR239269 Hopper box assy screws 257 PGR239257 Mounting stud nut 271 PGR239271 Raceway strip spacers 258 P...

Page 26: ...ic box cover 240 PGR239240 Front hopper box mntg brkt 251 PGR239251 Knob for opening hopper cover 241 PGR239241 Hopper box bottom plate 253 PGR239253 Upper box bearing 242 PGR239242 Hopper box housing...

Page 27: ......

Page 28: ......

Page 29: ...NOTES...

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