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Sinclair ASH-13AIA PT, Service Manual

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Sinclair ASH-13AIA PT Service Manual Download Page 67

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Summary of Contents for ASH-13AIA PT

Page 1: ...SERVICE MANUAL ASH 13AIA PT ASH 18AIA PT ARCTIC SERIE ...

Page 2: ...OHFWULFDO 3DUW LULQJ LDJUDP 3 3ULQWHG LDJUDP XQFWLRQ DQG RQWURO 5HPRWH RQWUROOHU QWURGXFWLRQ 2SHUDWLRQ RI 6PDUW RQWURO 6PDUW 3KRQH 7DEOHW 3 ULHI HVFULSWLRQ RI 0RGHV DQG XQFWLRQV 3DUW ė QVWDOODWLRQ DQG 0DLQWHQDQFH 1RWHV IRU QVWDOODWLRQ DQG 0DLQWHQDQFH QVWDOODWLRQ QVWDOODWLRQ LPHQVLRQ LDJUDP QVWDOODWLRQ 3DUWV FKHFNLQJ 6HOHFWLRQ RI QVWDOODWLRQ RFDWLRQ OHFWULF RQQHFWLRQ 5HTXLUHPHQW QVWDOODWLRQ RI QGRR...

Page 3: ...IXQFWLRQ SORGHG 9LHZ DQG 3DUWV LVW QGRRU 8QLW 2XWGRRU 8QLW 5HPRYDO 3URFHGXUH 5HPRYDO 3URFHGXUH RI QGRRU 8QLW 5HPRYDO 3URFHGXUH RI 2XWGRRU 8QLW SSHQGL SSHQGL 5HIHUHQFH 6KHHW RI HOVLXV DQG DKUHQKHLW SSHQGL RQ JXUDWLRQ RI RQQHFWLRQ 3LSH SSHQGL 3LSH SDQGLQJ 0HWKRG SSHQGL LVW RI 5HVLVWDQFH IRU 7HPSHUDWXUH 6HQVRU ...

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Page 5: ...FDWLRQ UHD P QGRRU 8QLW 0RGHO ASH 13AIA PT DQ 7 SH URVV ÀRZ LDPHWHU HQJWK PP Ɏ DQ 0RWRU RROLQJ 6SHHG 6 0 0 0 6 4 U PLQ DQ 0RWRU HDWLQJ 6SHHG 6 0 0 0 6 4 U PLQ 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ QSXW RI HDWHU YDSRUDWRU RUP OXPLQXP LQ FRSSHU 7XEH 3LSH LDPHWHU PP Ɏ 5RZ Q DS PP RLO HQJWK PP 6ZLQJ 0RWRU 0RGHO 03 2XWSXW RI 6ZLQJ 0RWRU XVH 6RXQG 3UHVVXUH HYHO 6 0 0 0 6 G 6RXQG 3RZHU HYHO 6...

Page 6: ... 0RWRU 6SHHG USP 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ LU ORZ 9ROXPH RI 2XWGRRU 8QLW P K DQ 7 SH LDO ÀRZ DQ LDPHWHU PP Ɏ HIURVWLQJ 0HWKRG XWRPDWLF HIURVWLQJ OLPDWH 7 SH 7 VRODWLRQ 0RLVWXUH 3URWHFWLRQ 3 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH LVFKDUJH 6LGH 03D 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH 6XFWLRQ 6LGH 03D 6RXQG 3UHVVXUH HYHO 0 G 6RXQG 3RZHU HYHO 0 G LPHQVLRQ PP ...

Page 7: ... 5 23 6 5 6 23 SSOLFDWLRQ UHD P QGRRU 8QLW 0RGHO ASH 18AIA PT DQ 7 SH URVV ÀRZ LDPHWHU HQJWK PP Ɏ DQ 0RWRU RROLQJ 6SHHG 6 0 0 0 6 4 U PLQ DQ 0RWRU HDWLQJ 6SHHG 6 0 0 0 6 4 U PLQ 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ QSXW RI HDWHU YDSRUDWRU RUP OXPLQXP LQ FRSSHU 7XEH 3LSH LDPHWHU PP Ɏ 5RZ Q DS PP RLO HQJWK PP 6ZLQJ 0RWRU 0RGHO 03 4 2XWSXW RI 6ZLQJ 0RWRU XVH 6RXQG 3UHVVXUH HYHO 6 0 6 G 6...

Page 8: ...0RWRU 6SHHG USP 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ LU ORZ 9ROXPH RI 2XWGRRU 8QLW P K DQ 7 SH LDO ÀRZ DQ LDPHWHU PP Ɏ HIURVWLQJ 0HWKRG XWRPDWLF HIURVWLQJ OLPDWH 7 SH 7 VRODWLRQ 0RLVWXUH 3URWHFWLRQ 3 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH LVFKDUJH 6LGH 03D 3HUPLVVLEOH FHVVLYH 2SHUDWLQJ 3UHVVXUH IRU WKH 6XFWLRQ 6LGH 03D 6RXQG 3UHVVXUH HYHO 0 G 6RXQG 3RZHU HYHO 0 G LPHQVLRQ PP L...

Page 9: ...r flow Turbo Pipe length 5m Voltage 230V Compressor Speed rps Current A Current A ASH 13AIA PT ASH 18AIA PT 0 10 20 30 40 50 60 70 90 80 0 10 20 30 40 50 60 70 80 90 100 120 110 11 10 9 8 7 6 5 4 3 2 1 0 Compressor speed rps A t n e r r u C 11 10 9 8 7 6 5 4 3 2 1 0 Compressor speed rps A t n e r r u C Conditions Indoor DB27 C WB19 C Indoor air flow High Pipe length 5m Conditions Indoor DB20 C WB1...

Page 10: ...B19 C Indoor air flow Super High Pipe length 5m Conditions Indoor DB20 C Indoor air flow Super High Pipe length 5m ASH 13AIA PT ASH 18AIA PT RROLQJ RROLQJ HDWLQJ HDWLQJ Capacity ratio Outdoor Temp C Outdoor Temp C Capacity ratio 50 32 33 34 35 36 37 38 39 40 41 42 43 60 70 80 90 100 110 20 15 10 5 0 5 7 10 110 100 90 80 70 60 50 40 Conditions Indoor DB27 C WB19 C Indoor air flow High Pipe length 5...

Page 11: ... DQ VSHHG RI LQGRRU XQLW DQ VSHHG RI RXWGRRU XQLW RPSUHVVRU UHYROXWLRQ QGRRU 2XWGRRU 3 03D 7 7 3 a LQ a RXW a LQ a RXW a 7XUER 6XSUW LJK a LQ a RXW a LQ a RXW a 6XSHU LJK LJK QVWUXFWLRQ 7 QOHW DQG RXWOHW SLSH WHPSHUDWXUH RI HYDSRUDWRU 7 QOHW DQG RXWOHW SLSH WHPSHUDWXUH RI FRQGHQVHU 3 3UHVVXUH DW WKH VLGH RI ELJ YDOYH RQQHFWLRQ SLSH OHQJWK P RROLQJ HDWLQJ 1RLVH XUYH 45 50 35 40 30 20 15 25 Indoor s...

Page 12: ...6HUYLFH 0DQXDO 2XWOLQH LPHQVLRQ LDJUDP QGRRU 8QLW 125 148 Φ55 Φ55 49 5 80 Φ55 Φ55 8QLW PP 0RGHO 3 3 ...

Page 13: ...ASH 13AIA PT ASH 18AIA PT ...

Page 14: ... DV PP INDOOR UNIT OUTDOOR UNIT HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING HEATING Accumlator Discharge Suction 4 Way valve Electron Strainer Strainer expansion valve Strainer Capillary D Strainer Intercooler ...

Page 15: ...RUL RQWDO ORYHU IRU WKLV PRGHO ASH 13AIA PT 6 1 5 11 7 1 7 1 7 5 1 5 725 2 3 60 8 67 33 1 02725 7 5 7 0 0 5 7 5 7 1 1 6 7 02725 0 7 02725 1 02725 7 1 1 6 7 1 02725 1 7 7 216 2 5 20 3 3 78 0 3 1 287 225 81 7 1 1 3 9 325 725 1 8 7 8 1 2 7 50 1 1 20 287 3 803 3 0 1 2 5 63 63 1 02725 63 2 5 67 33 1 83 2 1 0 57 57 6 1625 5220 6 1625 5220 7 03 78 7 03 RI HOHFWULF VKRFN 3OHDVH GRQ W WRXFK DQ WHUPLQDO ZKH...

Page 16: ...U OHVV WKDQ PLQXWHV WR SUHYHQW HOHFWULF VKRFN 51 1 0 0 0 0 0 Ɣ 2XWGRRU 8QLW ASH 13AIA PT 32 5 RI HOHFWULF VKRFN 3OHDVH GRQ W WRXFK DQ WHUPLQDO ZKHQ WKH PDFKLQH LV UXQQLQJ VWRSSLQJ RU KDV EHHQ SRZHUHG RII IRU OHVV WKDQ PLQXWHV WR SUHYHQW WKH ULVN 51 1 9 1 3 3 3 3 0DLQ RDUG 1 1 2 1 9 7 7 1 7 1 1 208 203 8 203 9 203 29 203 1 2 1 28778 7 03 6 1625 2875220 7 03 6 1625 867 7 03 6 1625 57 57 57 9 9 1 7 5...

Page 17: ... WKDQ 9 WR SUHYHQW WKH ULVN RI HOHFWULF VKRFN 20B 11 5 9 9 9 9 8 5 725 2 9 9 3 16 21 7521 9 35 17 5 8 7 2 5 1 3 1 7 03 6 1625 867 7 03 6 1625 2875220 28778 7 03 6 1625 8 203 203 6 7 29 B 203 2 1 3 5 0 57 57 57 3 3 5 8 8 8 9 5 1 7B6 1625 29 5 2 3527 725 51 1 0 1 7 5 1 9 9 9 9 97 97 1 1 B 1 1 1 3 1 0 1 7 3 7 50 1 2 1 8 1 8 1 5 1 1 225 81 7 7 8 1 1 1 3 8 1 32 5 1 3 1 3 7 5 27720 7 5 1 5 02725 28778 7...

Page 18: ...H IRU RXWGRRU XQLW 7XEH WHPSHUDWXUH VHQVRU 8S GRZQ VZLQJ QWHUIDFH RI IXVH QWHUIDFH RI MXPSHU FDS PELHQW WHPSHUDWXUH VHQVRU 8S GRZQ VZLQJ QWHUIDFH RI OLYH ZLUH QGRRU IDQ PRWRU RPPXQLFDWLRQ LQWHUIDFH IRU UDGLR IUHTXHQF LVSOD LQWHUIDFH QWHUIDFH RI FRPPXQLFDWLRQ ZLUH IRU QHXWUDO ZLUH DQG OLYH ZLUH 8S GRZQ VZLQJ QWHUIDFH RI OHIW ULJKW VZLQJ ASH 13AIA PT ...

Page 19: ... GRZQ VZLQJ QWHUIDFH RI OHIW ULJKW VZLQJ HDOWK LQWHUIDFH QWHUIDFH RI FRPPXQLFDWLRQ ZLUH IRU QHXWUDO ZLUH DQG OLYH ZLUH 7XEH WHPSHUDWXUH VHQVRU 8S GRZQ VZLQJ QWHUIDFH RI IXVH QWHUIDFH RI MXPSHU FDS PELHQW WHPSHUDWXUH VHQVRU 8S GRZQ VZLQJ QWHUIDFH RI OLYH ZLUH QWHUIDFH RI PRWRU RPPXQLFDWLRQ LQWHUIDFH IRU UDGLR IUHTXHQF LVSOD LQWHUIDFH ASH AIA PT ...

Page 20: ...6HUYLFH 0DQXDO Ɣ 7RS YLHZ Ɣ RWWRP YLHZ 2XWGRRU 8QLW ASH 3AIA PT 2 1 3 4 5 6 8 7 9 10 11 12 13 14 15 ...

Page 21: ...on 3 Terminal of compressor overload protection 4 Terminal of outdoor temperature sensor 5 Terminal of outdoor fan 6 Terminal of 4 way valve 7 Communication wire with indoor unit 8 Power supply live wire 9 Earthing wire 10 Power supply neutral wire 11 PFC induction wire Ɣ 7RS YLHZ Ɣ RWWRP YLHZ ASH AIA PT ...

Page 22: ...PDWLFDOO I PDWFKLQJ LV GRQH WKH XQLW ZLOO JLYH RXW WKUHH VRXQGV LI PDWFKLQJ LV IDLOHG SOHDVH JHW FORVHU WR WKH XQLW DQG DUUDQJH PDWFKLQJ DJDLQ 0DWFKLQJ LQVWUXFWLRQV 7KLV PRGHO DGRSWV 5 UHPRWH FRQWURO 7KH UHPRWH FRQWUROOHU VKDOO EH PDWFKHG ZLWK WKH DLU FRQGLWLRQHU EHIRUH RSHUDWLRQ RWKHUZLVH WKH UHPRWH FRQWURO ZLOO EH LQYDOLG HIRUH RSHUDWLRQ SOHDVH UHDG WKH LQVWUXFWLRQV LQ WKLV SDJH FDUHIXOO DQG WKH...

Page 23: ... IXQFWLRQ DQG ZLOO GLVDSSHDU Ɣ 3OHDVH SXW WKH UHPRWH FRQWUROOHU QHDU XVHU ZKHQ WKLV IXQFWLRQ LV VHW R QRW SXW WKH UHPRWH FRQWUROOHU QHDU WKH REMHFW RI KLJK WHPSHUDWXUH RU ORZ WHPSHUDWXUH LQ RUGHU WR DYRLG GHWHFWLQJ LQDFFXUDWH DPELHQW WHPSHUDWXUH Auto QWURGXFWLRQ IRU FRQV RQ LVSOD 6FUHHQ battery power Send signal 8ć heating function I feel function Set fan speed Temp display type Set temp Outdoor a...

Page 24: ...WKH XQLW no display stops at current position AUTO COOL FAN DRY HEAT 1RWH Ɣ RU SUHYHQWLQJ FROG DLU DIWHU VWDUWLQJ XS KHDWLQJ PRGH LQGRRU XQLW ZLOO GHOD a PLQXWHV WR EORZ DLU DFWXDO GHOD WLPH LV GHSHQG RQ LQGRRU DPELHQW WHPSHUDWXUH Ɣ 6HW WHPSHUDWXUH UDQJH IURP UHPRWH FRQWUROOHU a EXWWRQ 8QGHU VLPSOH VZLQJ PRGH SUHVV WKLV EXWWRQ FDQ WXUQ RQ GLVSOD LFRQ RU WXUQ RII QRW GLVSOD LFRQ XS GRZQ VZLQJ IXQFW...

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Page 34: ... temperature point in heating 6 2 Under this mode the temperature setting range is 16 30ć 7 Defrosting control heating mode 7 1 If it turns to defrosting time and it detected that the defrosting temperature is satisfied for 3mins successively the unit turns into defrosting process 7 2 Defrosting starting compressor stops operation and restart it up after 55s delayed 7 3 Defrosting ending Compresso...

Page 35: ...peration frequency of compressor may decrease or increase 14 2 If 17A IAC current the system will stop operation because of overcurrent the complete unit can resume operation only after the compressor stops for 3min 14 3 If the unit is stopped because of overcurrent for 6 times successively it can t resume operation automatically which can only be resumed by pressing ON OFF button During operation...

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Page 37: ...WDSH OHFWURSUREH OHFWURQLF OHDNDJH GHWHFWRU 3LSH SOLHUV SLSH FXWWHU 6FUHZ GULYHU 8QLYHUVDO PHWHU 9DFXXP SXPS 3LSH H SDQGHU SLSH EHQGHU PSDFW GULOO GULOO KHDG HOHFWULF GULOO 7RUTXH ZUHQFK RSHQ HQG ZUHQFK LQQHU KH DJRQ VSDQQHU 3UHVVXUH PHWHU 6ROGHULQJ DSSOLDQFH UHIULJHUDQW FRQWDLQHU ...

Page 38: ...t 50cm At least 50cm At least 30cm At least 300cm At least 200cm Space to the obstruction Space to the obstruction Space to the obstruction Space to the ceiling Space to the obstruction Space to the obstruction At least 30cm At least 15cm At least 15cm Space to the wall Space to the wall Space to the wall ...

Page 39: ...he bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation Note this flow is only for reference please find the more detailed installation steps in this section Select outdoor unit installation location Install the support of outdoor unit select it according to the act...

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Page 45: ...ischarge protection overload 5 Overcurrent protection E5 OFF 1S and blink 5 times During cooling and drying operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high 3 Evaporator is dirty 6 Communi cation Malfunction E6 Always During cooling operation compressor stops whi...

Page 46: ...14 Outdoor ambient temperature sensor is open short circuited F3 OFF 1S and blink 6 times During cooling and drying operating compressor stops while indoor fan operates During heating operation the complete unit will stop operation Outdoor temperature sensor hasnt been connected well or is damaged Please check it by referring to the resistance table for temperature sensor 15 Outdoor condenser temp...

Page 47: ...ll stop operation 1 Measure the voltage of position L and N on wiring board XT if the voltage is higher than 265VAC turn on the unit after the supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its normal theres malfunction for the circuit please replace the control panel AP1 22 Voltage of DC bus bar i...

Page 48: ...f capacitor 29 Malfunction of module temperature sensor circuit P7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Replace outdoor control panel AP1 30 Module high temperature protection P8 During cooling operation compressor will stop while indoor fan will operate During heating operation the complete unit...

Page 49: ...of DC motor control end 3 Fan motor is stalling 4 Motor malfunction 5 Malfunction of mainboard rev detecting circuit 38 Desynchro nizing of compressor H7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction analysis IPM protection loss of synchronism protection and overcurrent ...

Page 50: ... is unstable 46 Malfunction of complete units current detection U5 During cooling and drying operation the compressor will stop while indoor fan will operate During heating operating the complete unit will stop operation Theres circuit malfunction on outdoor units control panel AP1 please replace the outdoor units control panel AP1 47 The four way valve is abnormal U7 If this malfunction occurs du...

Page 51: ...of display status and during blinking ON 0 5s and OFF 0 5s Operation Indicator Cool Indicator Heating Indicator Yellow Indicator Red Indicator Green Indicator 53 Normal communica tion 54 Defrosting OFF 3S and blink once during blinking ON 10s and OFF 0 5s OFF 0 5S and blink once OFF 1S and blink twice Defrosting will occur in heating mode Compressor will operate while indoor fan will stop operatio...

Page 52: ...ntacted Insert the temperature sensor tightly Yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright Is malfunction eliminated Replace the mainboard with the same model End No Is the temperature sensor normal according to the Resistance Table Replace it with a temperature sensor with the same model Is malfunction removed Yes Yes Yes Yes Yes No No ...

Page 53: ...rt the wiring terminal of indoor fan It s the malfunction of main board Replace a new main board that is of the same model It s the malfunction of main board Replace a new main board that is of the same model Replace a new main board that is of the same model It s the malfunction of main board Then check whether the voltage between terminal 2 and terminal 3 of the motor interface is 15VDC Connect ...

Page 54: ...rted correctly and tightly Replace the jumper cap with the same model End Yes Yes Assemble the jumper cap with the same model No Is malfunction eliminated No Yes Insert the jumper cap tightly Is malfunction eliminated No No Yes Is malfunction eliminated No Yes Replace the mainboard with the same model 0DOIXQFWLRQ RI 3URWHFWLRQ RI XPSHU DS ...

Page 55: ...c Is the indoor outdoor heat exchanger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated No No No No No No No No Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Troubleshooting for E5 malfunction ...

Page 56: ...h display board Main board of IDU matches with that of ODU Communication cord is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Match correctly according to product specification Replace communication cord Replace ODU s main board Malfunction eliminated Malfunction eliminated Malfunction eliminated Yes Yes Yes Yes No no No Yes Yes Yes No No...

Page 57: ...inboard AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor until the voltage is lower than 20V Check the connection of reactor and connection wire If the wiring of reactor L is normal Replace outdoor mainboard AP...

Page 58: ...I UDGLDWLQJ RI XQLW LV JRRG 0DOIXQFWLRQ GLDJQRVLV SURFHVV N H5 H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is well connected with mainboard AP1 Heat exchanger is blocked with dirt Clean the heat exchanger to improve its performance Restart the unit Restart the unit Restart the unit Restart the unit The ...

Page 59: ... than 53 Normal protection please use it after improving the outdoor ambient temperature Unit restarts normally Unit restarts normally If the radiating of indoor and outdoor unit is good Improve the radiating environment of unit clean the heat exchanger and remove surrounding obstacles If the indoor and outdoor fan are running normally Connect normally Adjust the connection Replace outdoor mainboa...

Page 60: ...e of system is not balanced please start the unit after 3min If the compressor wire COMP UVW is well connected and connection sequence is correct Check the connection situation of outdoor mainboard AP1 and compressor COMP and the connect it according to wiring diagram If the refrigerant charging amount is too much Does the unit start up normally Charge the refrigerant according to service manual D...

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Page 62: ... overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad improve the radiating environment and clean the heat exchanger Too much load of the system causes high temperature of compressor after working for a long time decrease the load for operation Is the malfunctio...

Page 63: ...lug correctly Check the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the wiring diagram Check the surface of reactor coil If it is damaged Replace the reactor Power on and restart the unit Power on and restart the unit Replace outdoor mainboard AP1 End I...

Page 64: ... Check built in wiring of indoor and outdoor unit If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 Replace indoor mainboard AP2 Is the malfunction eliminated Is the malfunction eliminated End Check the connection wire according to the wiring diagram Reconnect the w...

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Page 66: ...rol panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the power and repair the power supply to restore the range 210VAC 250VAC power on and restart the unit If the fault is eliminated Shut down the power and wait 20 mi nutes or use DC voltmeter to measure the voltage on the two ends of capaci...

Page 67: ... LV ZHOO FRQQHFWHG I WKH DUH ORRVHQHG I WKH FRQQHFWLRQ VHTXHQFH LV FRUUHFW Ɣ V YROWDJH LQSXW LQ WKH QRUPDO UDQJH 7HVW WKH YROWDJH EHWZHHQ 1 RI ZLULQJ ERDUG 7 E YROWDJH PHWHU Ɣ I FRLO UHVLVWDQFH RI FRPSUHVVRU LV QRUPDO V FRPSUHVVRU FRLO LQVXODWLQJ WR FRSSHU SLSH ZHOO Ɣ I WKH ZRUN ORDG RI XQLW LV KHDY I UDGLDWLQJ RI XQLW LV ZHOO Ɣ I WKH UHIULJHUDQW FKDUJLQJ LV DSSURSULDWH 0DOIXQFWLRQ GLDJQRVLV SURFH...

Page 68: ...the voltage is lower than 20V Replace the capacitor C2 Then energize and start the unit Replace the control panel AP1 Take corrective actions according to Technical Service Manual and then energize and start the unit If there is any abnormality described above Replace the control panel AP1 If the connection between AP1 and COMP is unsecure or the connection order is wrong Connect the control panel...

Page 69: ...al OFAN is connected well 2 Test if resistance value of any two terminals is less than 1k with ohmic meter If the indoor and outdoor fan work well After the unit de energized for 20min Replace control board AP1 If the radiating of outdoor and indoor unit is well Improve the radiating environment of unit Replace outdoor fan Y Replace fan capacitor C1 Anti high temperature overload protection Normal...

Page 70: ...ected and connection sequence is correct Replace control board AP1 Replace the compressor If malfunction is removed If the stop time of compressor is more than 3min No If the stop time is not enough and the high and low pressure of system is not balance please start it after 3min Improve the connection situation of control board AP1 and compressor COMP connect it with wiring diagram No Yes N If th...

Page 71: ...time of compressor is more than 3min Synchronism after energize the unit and start it Connect wire well Synchronism occurred during operation Replace control board AP1 If the radiating of unit is well Remove malfunction Improve the radiating of unit clean heat exchanger and increase ventilation Replace fan capacitor C1 Replace outdoor fan Yes No No No Yes Yes No Replace control board AP1 Remove ma...

Page 72: ... coil of electron expansion valve If the wiring terminal FA of electron expansion is well connected Remove malfunction The resistance value of first 4 l ead foot an d th e fifth lead foot is similar less than 100 After the unit de energized for 20min Remove malfunction Yes No No No If the overload protector SAT is well connected No Under ambient temperature test the resistance of overload protecto...

Page 73: ...replace it Y Re energize the unit and start it Cut the terminal of reactor test the resistance between two terminals of reactor with ohmic meter Replace the reactor Re energize the unit and start it Check the connection wire of reactor L of outdoor unit and PFC capacity If there is damaged short circuit Replace connection wire with circuit diagram Replace control board AP1 Yes Yes No No Y No N N N...

Page 74: ...t of outdoor unit Problem of communication circuit Check built in wiring of indoor and outdoor unit Connection correct Malfunction of circuit is detected with control board AP1 voltage Check connection wire of indoor and outdoor unit with circuit diagram Check connection wire of indoor and outdoor unit with circuit diagram If the unit is operation normal before malfunction Yes N Y No If the wiring...

Page 75: ...r unit malfunction Test voltage value with Test 13 position in diagram with voltage meter Number jumping Test voltage value with Test 11 position in diagram with voltage meter Number jumping Test voltage value with Test 12 position in diagram with voltage meter Yes Yes Yes Yes Number jumping The circuit of outdoor unit communication is normal Yes No No No N End No ...

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Page 87: ......

Page 88: ...ate and condenser support boa rd to remove the left side plate Remove the screws fixing right side plate and valve support to remove the right side plate Remove the screw nut fixing cross fan blade remove the gasket and spring cushion to remove the cross fan blade left side plate cross fan blade right side plate 6WHSV 3URFHGXUH ...

Page 89: ...erminal lift to remove the electric box assy Remove the four tapping screws fixing motor pull out the contact tag of motor wiring to remove the motor Remove the two tapping screws fixing motor support and chassis lift to remove the motor support Remove the screws fixing electric reactor to remove the electric reactor electric box assy electric box cove r electric reactor motor support motor 6WHSV ...

Page 90: ...assy Remove the screws connecting mid isolation board chassis and condenser assy to remove the mid isolation Welding cut the spot weld of four way valve assy compressor air suction discharging valve and condenser pipe outlet lift to remove the four way valve assy Note release the refrigerant before welding cutting mid isolation board four way valve assy flash vaporizer assy 6WHSV 3URFHGXUH ...

Page 91: ...crewnuts fixing compressor to remove the compressor Remove screws connecting condenser assy and chassis to remove the chassis sub assy Remove screws connecting condenser assy and chassis to remove the condenser assy Remove the screws fixing big and small valve to remove the valves condenser assy small valve big valve 6WHSV 3URFHGXUH ...

Page 92: ...remove it 2 1 1 1 Remove top panel Remove handle valve top panel top panel the 3 screws connecting the top panel with the front panel and the right side plate and then remove the top panel 2 Remove grille panel and rear grill Remove the 2 screws connecting the grille and the panel and then remove the grille 6WHSV 3URFHGXUH ...

Page 93: ...pport and then remove the panel 3 Remove left side plate and right side plate Remove the screws connecting the right side plate with the chassis the valve support and the electric box and then remove the right side plate assy Remove the screws connecting the left side plate and the chassis and then remove the left side plate assy panel rear grill right side plate leftsideplate 6WHSV 3URFHGXUH ...

Page 94: ... then pull the electric box upwards to remove it Remove the 4 tapping screws fixing the motor disconnect the leading wire insert of the motor and then remove the motor Remove the 2 tapping screws fixing the motor support and then pull the motor support upwards to remove it Remove the nuts fixing the blade and then remove the axial flow blade axial flow blade electric box 6WHSV 3URFHGXUH ...

Page 95: ...soundproof sponge 7 Remove Isolation sheet Remove the 3 screws fixing the isolation sheet and then remove the Isolation sheet Isolation sheet 8 Remov e 4 way valve assy Discharge the refrigerant completely unsolder the pipelines connecting the compressor and the condenser assy and then remove the 4 way valve assy 4 way valve assy 6WHSV 3URFHGXUH ...

Page 96: ...e the screws connecting the support condenser and condenser assy and then remove the support condenser 9 Remov e compressor compressor 10 Remove condenser sub assy 1 support capillary sub assy 2 Remove the chassis sub assy and condenser sub assy condenser sub assy chassis sub assy 6WHSV 3URFHGXUH ...

Page 97: ...6HUYLFH 0DQXDO 2 Dissemble the chassis sub assy and condenser sub assy condenser sub assy chassis sub assy 6WHSV 3URFHGXUH ...

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Page 100: ...9 111 0 737 5 63 46 34 10 2 73 2 358 112 0 717 4 60 23 35 9 779 74 2 28 113 0 697 3 57 18 36 9 382 75 2 206 114 0 678 2 54 31 37 9 003 76 2 133 115 0 66 1 51 59 38 8 642 77 2 064 116 0 642 0 49 02 39 8 297 78 1 997 117 0 625 1 46 6 40 7 967 79 1 933 118 0 608 2 44 31 41 7 653 80 1 871 119 0 592 3 42 14 42 7 352 81 1 811 120 0 577 4 40 09 43 7 065 82 1 754 121 0 561 5 38 15 44 6 791 83 1 699 122 0 ...

Page 101: ...9 73 3 144 112 0 956 4 80 31 35 13 04 74 3 04 113 0 93 3 76 24 36 12 51 75 2 94 114 0 904 2 72 41 37 12 76 2 844 115 0 88 1 68 79 38 11 52 77 2 752 116 0 856 0 65 37 39 11 06 78 2 663 117 0 833 1 62 13 40 10 62 79 2 577 118 0 811 2 59 08 41 10 2 80 2 495 119 0 77 3 56 19 42 9 803 81 2 415 120 0 769 4 53 46 43 9 42 82 2 339 121 0 746 5 50 87 44 9 054 83 2 265 122 0 729 6 48 42 45 8 705 84 2 194 123...

Page 102: ...101 3 22 15 362 9 24 51 41 63 10 93 102 3 129 14 342 8 25 49 19 64 10 54 103 3 04 13 323 9 26 47 08 65 10 18 104 2 955 12 306 2 27 45 07 66 9 827 105 2 872 11 289 6 28 43 16 67 9 489 106 2 792 10 274 29 41 34 68 9 165 107 2 715 9 259 3 30 39 61 69 8 854 108 2 64 8 245 6 31 37 96 70 8 555 109 2 568 7 232 6 32 36 38 71 8 268 110 2 498 6 220 5 33 34 88 72 7 991 111 2 431 5 209 34 33 45 73 7 726 112 2...

Page 103: ...PARTS GUIDE MATRIX SERIE ASH 09AIM PT ASH 13AIM PT ...

Page 104: ......

Page 105: ...ASH 09AIA INDOOR ...

Page 106: ...4202300123 1 25 Main Board M804F2NJ 30138000654 1 26 Mouseproof Board 26112344 1 27 Shield Cover of Electric Box Sub assy 01592126 1 28 Electric Box Assy 10000201566 1 29 Rear Case assy 22202289 1 30 Helicoid Tongue sub assy 26112350 1 31 Helicoid Tongue 26112343 1 32 Louver Motor Sub assy Left and Right 15002019 1 33 Crank 1 73012026 1 34 Air Louver right 10512718 1 35 Right Side Plate 20052026P ...

Page 107: ...ASH 09AIA OUTDOOR ...

Page 108: ...10 Big Handle 2623343106 1 11 Right Side Plate 0130510001P 1 12 4 Way Valve Assy 03073358 1 13 Capillary Sub assy 03000600300 1 14 Condenser Assy 01100200314 1 15 Stationary Barrier 01703179 1 16 Flash Vaporizer Sub assy 07223057 1 17 Tube Clip 02143030 1 18 Reactor L8mH 10A 43130185 1 19 Coping 01253034P 1 20 Electric Box Cover Sub Assy 0260309601 1 21 Electric Box Assy 10000100252 1 22 Motor Sup...

Page 109: ...ASH 13AIA INDOOR ...

Page 110: ...4202300124 1 25 Main Board M804F2NJ 30138000654 1 26 Mouseproof Board 26112344 1 27 Shield Cover of Electric Box Sub assy 01592126 1 28 Electric Box Assy 10000201567 1 29 Rear Case assy 22202289 1 30 Helicoid Tongue sub assy 26112350 1 31 Helicoid Tongue 26112343 1 32 Louver Motor Sub assy Left and Right 15002019 1 33 Crank 1 73012026 1 34 Air Louver right 10512718 1 35 Right Side Plate 20052026P ...

Page 111: ...ASH 13AIA OUTDOOR ...

Page 112: ...10 Big Handle 2623343106 1 11 Right Side Plate 0130510001P 1 12 4 Way Valve Assy 03073358 1 13 Capillary Sub assy 03000600300 1 14 Condenser Assy 01100200314 1 15 Stationary Barrier 01703179 1 16 Flash Vaporizer Sub assy 07223057 1 17 Tube Clip 02143030 1 18 Reactor L8mH 10A 43130185 1 19 Coping 01253034P 1 20 Electric Box Cover Sub Assy 0260309601 1 21 Electric Box Assy 10000100256 1 22 Motor Sup...

Page 113: ...ASH 18AIA INDOOR ...

Page 114: ...ge Hose 05230014 1 21 Motor Press Plate 26112360 1 22 Electric Box Assy 10000201564 1 23 Detecting Plate CS532K 30070049 1 24 Main Board M804F2PJ 30138000653 1 25 Jumper 4202021918 1 26 Shield Cover of Electric Box Sub assy 01592131 1 27 Mouseproof Board 26112358 1 28 Display Board D8583S 30568247 1 29 Air Louver Middle 1051291701 1 30 Helicoid Tongue sub assy 2611236602 1 31 Air Louver 1051229202...

Page 115: ...ASH 18AIA OUTDOOR ...

Page 116: ...ig Handle none 0 15 Magnet Coil 4304000415 1 16 Temperature Sensor 20KT 15KS 50KT JST XARP 06V 1200 800 600mm 3900030901 1 17 Condenser Assy 0110573501 1 18 Reactor 3 5mH 16A 43130186 1 19 Coping 01255005P 1 20 Supporting Board Condenser 01795010 1 21 Motor Support Sub Assy 01705036 1 22 Left Side Plate 01305093P 1 23 Left Handle none 0 24 Fan Motor LW60M ZL 1501506402 1 25 Clapboard Sub Assy 0123...

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