background image

Issue 1.1 23/09/03

SIMRAD

27

Microprocessor Reset

.  Integrated Circuit IC6 is an integrated reset generator for the

microprocessor which produces a reset LOW pulse of approximately 50mS duration at switch on
and whenever a 5v supply failure occurs.  In addition to the reset provided by IC6, the
microprocessor has a built in watchdog timer which will create a reset if a software crash occurs for
any reason.

Non-Volatile Memory (NVM)

.  Integrated Circuit IC3 provides 1Kbit of E

2

 memory for the retention

of important data after power down.

Fluxgate (Compass)

.  Two anti-phase signals are provided from microprocessor Ports P1.7 and

P1.6.  These signals are buffered by TR15 and TR16 to provide a higher current drive to the
excitation coil of the fluxgate.  A reference voltage level of +2 volts is provided by R46 and R53
decoupled by C53.  The 2 coils, mounted at right angles, provide output signals proportional to the
sine and cosine of the Earth’s magnetic field.  These signals are fed via the electronic switch IC9,
to 2 dual slope integrating analogue to digital converters IC7 and IC 8 plus associated
components.  The outputs of the comparator IC7 are fed to the microprocessor Ports P1.4 and
P1.5 which provide input capture facilities.  Accurate timing of the conversion is kept by the
microprocessor  to provide simultaneous precision analogue to digital conversion of both sine and
cosine signals to avoid errors created by multiplexing the inputs.

Motor Drive

.  The motor drive signals (MDRIVE_A and MDRIVE_B) are generated from the

microprocessor at Ports P0.7 and P0.6, these lines being LOW when there is no drive and HIGH to
drive.  The drive outputs control IC10 and IC11 which are comparators set at threshold levels of
+4V and +1V produced by the resistor network R71, R72 and R73.  The comparators invert the
signals and provide the current to switch the MOSFETs in stages which prevents both P and N
channel MOSFETs on the same side of the “H-bridge” configuration, (i.e. TR10 and TR11 or TR12
and TR13), being partially switched on at the same time.  When there is no drive, both N-channel
MOSFETs TR11 and TR13 are switched on giving a direct short across the motor to the 0V line
thus providing active braking

EMC

.  Capacitors with values of 100pF, 100nF and 1nF are extensively used to decouple noise

from switched data lines.  Two A.C. coupled connections labelled “CHASSIS”, routed via
capacitors C63 and C64, were provided for interconnection to the internal metalwork for EMC
purposes.  Tests have confirmed that connection is not required.

Hall Effect PCB

.

Introduction

.  The Hall Effect PCB is a generic item which can be used for both Tillerpilots TP10,

TP20 and TP30 and Wheelpilots WP10 and WP30.  For Tillerpilots, the Hall Effect devices are
mounted vertically into the PCB and horizontally for Wheelpilots. The circuit diagram for the Hall
Effect PCB is given in Drawing No. 

E03182

.

Feedback

.

  

Two Hall Effect sensors HE1 and HE2 are mounted on the Hall Effect PCB and sense

the rotation of 2 small bar magnets mounted 180

0

 apart in the pulley wheel.  This produces a

quadrature feedback output, at logic levels, FB1 and FB2.  The PCB is powered from the host unit
+5V regulated supply, the line being filtered by C1, and signals FB1 and FB2 are fed back to the
microprocessor via pull-up resistors on the host unit PCB.

Summary of Contents for Navico WP10

Page 1: ...WHEEL PILOT WP10 WP30 SERVICE MANUAL...

Page 2: ...ares 9 2 Service Aids 9 3 Accessories 10 TECHNICAL NOTES 2003 Simrad Margate Ltd The technical data information and illustrations contained in this publication were to the best of our knowledge correc...

Page 3: ...3 Wheel Pilot WP10 WP30 Section 1 Introduction...

Page 4: ...ilt in NMEA 0183 interface 4800 baud facilitates the connection of any NMEA compatible GPS directly to the pilot allowing the vessel to be steered to GPS NavLock Mode NMEA compatible wind vanes can al...

Page 5: ...5 Wheel Pilot WP10 WP30 Section 2 Operation...

Page 6: ...This Service Manual only contains operating instructions for those features of the Simrad Wheel Pilot range that are not normally available to the end user For details of normal operation please refe...

Page 7: ...7 Wheel Pilot WP10 WP30 Section 3 Assembly Instructions...

Page 8: ...ar Plate E02973 as shown When the head of the bolt is within 6mm of the plate apply a small quantity of Green Loctite 270 206625 onto the thread of the screw under the head and fully tighten with an M...

Page 9: ...CB Fit the Case Seal E02979 into the groove around the case top and bring the case down onto the top ensuring the seal is still located correctly Screw the top to the case using 6off No 4 X1 2 Screws...

Page 10: ...Cover Fitting Refer to Drawing No E03057 and solder the Blue Yellow Green and White wires onto the Hall Effect PCB E03184 Fit the PCB into the Front Gearbox Cover E03043 and screw in using 2 No 4 x 1...

Page 11: ...t as shown and push the clutch lever up to capture the belt Check all the rollers are loose WARNING Care should be exercised in the following operation to avoid trapping fingers Place the Drive Ring A...

Page 12: ...12 Wheel Pilot WP10 WP30 Section 4 Mechanical Assembly Drawings...

Page 13: ...5 Clutch Plate Assembly E03047 Rear Plate Assembly E03018 Clutch Handle Assembly E03045 Drive Ring Assembly E03046 Gearbox Assembly E03050 PCB Case Assembly E03053 Gearbox and Ring Assembly E03086 Gea...

Page 14: ...14...

Page 15: ...15...

Page 16: ...16...

Page 17: ...17...

Page 18: ...18...

Page 19: ...19...

Page 20: ...20...

Page 21: ...21...

Page 22: ...22...

Page 23: ...23...

Page 24: ...24...

Page 25: ...Issue 1 1 23 09 03 SIMRAD 25 Wheel Pilot WP10 WP30 Section 5 Circuit Descriptions...

Page 26: ...tion The Audio Resonator AR1 is self resonating and switches ON when Port P0 5 goes HIGH via the transistor switch TR1 and resistors R59 and R60 The control key lines on Ports P4 0 to P4 4 normally pu...

Page 27: ...s P0 7 and P0 6 these lines being LOW when there is no drive and HIGH to drive The drive outputs control IC10 and IC11 which are comparators set at threshold levels of 4V and 1V produced by the resist...

Page 28: ...28 Wheel Pilot WP10 WP30 Section 6 Circuit Diagrams...

Page 29: ...it Diagram E03372 Hall Effect PCB Circuit Diagram E03182 Component Lists and Layouts Common PCB Assembly Detail E03178 Hall Effect PCB Assembly Detail E03184 Early Version WP10 TP10 Assembly Detail E0...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32...

Page 33: ...33...

Page 34: ...34...

Page 35: ...35...

Page 36: ...36 Wheel Pilot WP10 WP30 Section 7 Programming and Configuration...

Page 37: ...ON This Service Manual only contains programming and configuration information for those features of the autopilot which is not normally available to the end user For details of normal programming and...

Page 38: ...38 Wheel Pilot WP10 WP30 Section 8 Fault Finding...

Page 39: ...Issue 1 1 23 09 03 SIMRAD 39 8 FAULT FINDING Common User Faults Common user faults are described in the Diagnostics Guide included in the User Manual Common Technical Faults None Yet Identified...

Page 40: ...40 Wheel Pilot WP10 WP30 Section 9 Spare Parts Detail...

Page 41: ...ntrol Case WPPK23 WP100 Front Gearbox Case WPPK24 WP100 Keypad WPPK25 WP100 300 Drive Ring WPPK26 WP100 300CX Rear Gearbox Case WPPK27 WP300CX Front Gearbox Case WPPK28 WP300CX Keypad WPPK29 WP100 Con...

Page 42: ...42 Wheel Pilot WP10 WP30 Section 10 Technical Notes...

Page 43: ...t Kit PS151 Dated 05 07 01 Re engineered PCB Physical Compatibility PS152 Dated 05 07 01 Excessive Drag with Clutch Disengaged PS155 Dated 04 10 01 Identification of Drive Belt Types PS159 Dated 10 01...

Page 44: ...Issue 1 1 23 09 03 SIMRAD 44...

Page 45: ...Issue 1 1 23 09 03 SIMRAD 45...

Page 46: ...Issue 1 1 23 09 03 SIMRAD 46...

Page 47: ...been re engineered to improve quality and reliability Compatibility Problem As a result of the re engineering the new PCBs are physically smaller The case fitting screws had to remain extant to permit...

Page 48: ...ith the clutch disengaged which makes the wheel difficult to turn However the indications are that the problem could be more widespread but that customers are suffering in silence Investigation An urg...

Page 49: ...severity were reported of some 3000 Wheel Pilots of all types in use Investigation The investigation concluded that the problem was a fairly rare combination of Pilot spinnings at the extreme limit of...

Page 50: ...e the load capability drive belts should only be replaced in the few instances where the combination of spinning tolerance and belt type causes a failure On failure green drive belts should be replace...

Page 51: ...ECTED WP s received before 01 12 01 SUBJECT WP Belt and Clutch up grade DATE 10 Jan 2002 SALES MANAGERS Please note that the Sales Manager should have a copy of this Technical Note as it includes a st...

Page 52: ...d labour should be charged for as normal The below special service offer can be offered to all returned units with any other repairs carried out at normal pricing 3 SPECIAL UP GRADE SERVICE OFFER TO P...

Page 53: ...d user for the up grade and service that we recommend is 30 including parts WPPK35 and labour It should be stressed that this is a special offer that will not be repeated The transfer price to distrib...

Page 54: ...Issue 1 1 23 09 03 SIMRAD 54...

Page 55: ...Issue 1 1 23 09 03 SIMRAD 55...

Page 56: ...Issue 1 1 23 09 03 SIMRAD 56...

Page 57: ...Issue 1 1 23 09 03 SIMRAD 57...

Page 58: ...Issue 1 1 23 09 03 SIMRAD 58...

Page 59: ...Issue 1 1 23 09 03 SIMRAD 59...

Page 60: ...Issue 1 1 23 09 03 SIMRAD 60...

Page 61: ...Issue 1 1 23 09 03 SIMRAD 61...

Reviews: