Simplicity Hydro Cut Series Parts Manual Download Page 3 | Manualshive

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Table Of Contents

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS

PAGES

Engine Deck & Handle Bars Group .....................................................................................................................

4

Engine, PTO & Deck Drive Idler Group ...............................................................................................................

6

Transaxle, Mount & Drive Idler Group .................................................................................................................

8

Transaxle SERVICE PARTS ...............................................................................................................................

10

Controls Group .....................................................................................................................................................

12

Electrical Group ....................................................................................................................................................

14

Fuel Tank Group ..................................................................................................................................................

16

Fuel Tank Supply Group ......................................................................................................................................

18

Wheel & Tire Group .............................................................................................................................................

20

Decals - Brand, Model, Safety & Instruction ........................................................................................................

22

32 inch Mower Deck - Frame, Caster & Shield ...................................................................................................

24

32 inch Mower Deck - Height Adjustment ...........................................................................................................

26

32 inch Mower Deck - Housing, Arbors & Blades ...............................................................................................

28

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Summary of Contents for Hydro Cut Series

Page 1: ...Parts Manual Rev 06 2004 Hydro Cut Series Walk Behind Mowers TP 400 4077 01 HC S Mfg No Description 13HP Product 1694562 Hydro Cut 13HP Kawasaki 32 inch CE ...

Page 2: ......

Page 3: ...dler Group 6 Transaxle Mount Drive Idler Group 8 Transaxle SERVICE PARTS 10 Controls Group 12 Electrical Group 14 Fuel Tank Group 16 Fuel Tank Supply Group 18 Wheel Tire Group 20 Decals Brand Model Safety Instruction 22 32 inch Mower Deck Frame Caster Shield 24 32 inch Mower Deck Height Adjustment 26 32 inch Mower Deck Housing Arbors Blades 28 ...

Page 4: ...17 18 17 19 20 21 See Motion Control Parking Brake and Operator Presence Group See Fuel Tank Mount Group See Motion Control Parking Brake and Operator Presence Group 14 15 16 22 FI0031 The above parts group applies to the following Mfg Nos 2004 4 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 5: ...Throttle Control 11 5021841 2 FOAM GRIP 12 5025095 2 NUT Hex Nylon Lock 1 4 20 13 503847905 1 HANDLE BAR ASSEMBLY Orange 14 50251794 2 SCREW Phillips Head 10 24 x 1 2 15 5021769 1 SWITCH NC 16 5025029 2 NUT Hex 10 24 17 5022308 4 BODY CLIP 5 16 18 18 503847735 1 REAR SHIELD Orange 19 50250116 4 CAPSCREW Hex Head 5 16 18 x 3 4 20 5025155 4 WASHER 5 16 21 503848230 1 ENGINE DECK ASSEMBLY Orange 22 5...

Page 6: ...4 6 3 5 7 6 8 9 10 11 12 14 15 16 17 18 19 19 25 5 5 See Transaxle Mount Drive Idler Group 13 2 20 21 23 24 22 26 27 Muffler Clamp Hardware 19 20 28 25 19 FI0032 The above parts group applies to the following Mfg Nos 2004 6 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 7: ... 1 IDLER PULLEY 11 5025158 1 WASHER 1 2 12 502501820 1 CAPSCREW Hex Head 1 2 20 x 2 1 2 13 5025098 1 NUT Hex Nylon Lock 1 2 20 14 5047632 1 CRANKSHAFT BOLT 7 16 x 2 3 4 15 5042132 1 CLUTCH RETAINER 16 1717664 1 ELECTRIC CLUTCH 17 50504073 1 KEY 1 4 Sq x 2 18 502501118 1 CAPSCREW Hex Head 5 16 18 x 2 1 4 19 5025155 7 WASHER 5 16 20 50250116 2 CAPSCREW Hex Head 5 16 18 x 3 4 21 5023173 1 CLAMP 22 50...

Page 8: ...ion chart 1 2 3 2 3 4 3 5 3 6 3 8 9 9 3 13 13 14 15 16 17 18 17 19 20 21 22 12 Engine Pulley Idler Pulley Transaxle Pulley 6 3 3 5 7 11 2 10 FI0033 The above parts group applies to the following Mfg Nos 2004 8 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 9: ...x Head 5 16 18 x 3 10 5022905 1 HYDROSTATIC TRANSAXLE 11 5023058 1 BELT Drive 12 5020807 1 SPRING Extension 13 5025100 2 NUT Hex Side Lock 3 8 16 14 502501324 1 CAPSCREW Hex Head 3 8 16 x 3 15 5025165 2 WASHER Fender 3 8 16 5047716 1 SPACER 17 5020876B 2 BUSHING Brass 18 503847717 1 TRANSAXLE IDLER ARM Orange 19 5043627 1 IDLER PULLEY ASSEMBLY 20 5025156 1 WASHER 3 8 21 502501316 1 CAPSCREW Hex He...

Page 10: ... noted otherwise use the standard hardware torque specification chart 5022905 The above parts group applies to the following Mfg Nos 2004 10 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 11: ...G 35 50229058 1 AXLE SHAFT RH 36 50229059 1 AXLE SHAFT LH 55 502290510 1 SPRING HELICAL COMPRESSION 56 502290511 1 WASHER 57 502290512 78 8 20W 50 OIL 101 5022967 1 HYDRO RETURN SPRING 119 502290513 1 FAN 6 10 BLADE 128 502290514 1 EXPANSION TANK KIT 130 502290515 1 FAN PULLEY KIT includes Ref 119 The above parts group applies to the following Mfg Nos 2004 11 Copyright Simplicity Manufacturing Inc...

Page 12: ...0 11 12 13 14 15 16 12 12 12 12 12 13 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 15 16 16 16 17 18 19 20 21 22 23 23 25 24 26 27 26 27 28 29 30 31 32 33 34 14 36 35 FI0034 The above parts group applies to the following Mfg Nos 2004 12 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 13: ... 1 4 20 19 503848545 1 PIVOT CONTROL LH Orange 20 503849176 1 OPERATOR PRESENCE HANDLE LH Orange 21 50250106 4 CAPSCREW Hex Head 1 4 20 x 3 4 22 5025223 2 SHOULDER BOLT 1 2 x 1 23 5025128 2 NUT Hex Serrated Flange 3 8 16 24 5025155 4 WASHER 5 16 25 50250116 4 CAPSCREW Hex Head 5 16 18 x 3 4 26 5025057 4 NUT Hex Nylon Lock 5 16 18 27 5021098 2 BEARING Flange 28 502501332 1 CAPSCREW Hex Head 3 8 16 ...

Page 14: ...ric Clutch To Alternator To Engine Magneto 3 4 5 6 To Engine Mount Bolt UNDER CONTROL PANEL Operator Presence Switch UNDER ENGINE DECK 1 2 7 FI0038 The above parts group applies to the following Mfg Nos 2004 14 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 15: ...42 1 SWITCH Ignition Complete Includes Ref No 4 6 4 5022789 1 KEY Ignition Molded set of 2 5 5022790 1 COVER 6 5022791 1 PLASTIC NUT 7 5021769 1 SWITCH NC The above parts group applies to the following Mfg Nos 2004 15 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 16: ...e use the standard hardware torque specification chart 1 2 5 4 6 7 8 4 5 3 4 FI0035 The above parts group applies to the following Mfg Nos 2004 16 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 17: ... 5025156 8 WASHER 3 8 5 502501310 4 CAPSCREW Hex Head 3 8 16 x 1 1 4 6 503848342 1 FUEL TANK MOUNT LH Orange 7 5025128 4 NUT Hex Serrated Flange 3 8 16 8 503848343 1 FUEL TANK MOUNT RH Orange The above parts group applies to the following Mfg Nos 2004 17 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 18: ...dware torque specification chart Connect to Fuel Pump 1 1 1 1 10 11 Tank Components 2 3 4 5 6 4 5 7 8 9 9 FI0036 The above parts group applies to the following Mfg Nos 2004 18 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 19: ...9 2 HOSE 19 1 2 inch 5 505083318 2 WIRE LOOM 18 inch 6 5021235 1 VALVE FUel Shut Off 7 5023061 1 ELBOW FITTING 8 1726400 1 GROMMET 9 5023069 2 HOSE CLAMP 10 505092520 1 HOSE 20 inch 11 5023067 1 SCREEN FITTING The above parts group applies to the following Mfg Nos 2004 19 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 20: ...wise use the standard hardware torque specification chart 1 2 4 5 3 6 7 8 6 FI0037 The above parts group applies to the following Mfg Nos 2004 20 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 21: ...EMBLY 16 x 6 5 x 8 Complete Includes Ref 4 5 4 50231042 2 TIRE 16 x 6 5 x 8 5 50231041 2 WHEEL ASSEMBLY 8 x 5 38 6 50255203 8 SHIM 7 5020863 2 C CLIP 8 5020601 8 LUG NUT The above parts group applies to the following Mfg Nos 2004 21 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 22: ...andard hardware torque specification chart 49 318 A B C D 10 10 11 10 1 6 6 9 4 8 3 2 10 1 8 2 4 7 3 9 5 5 6 12 FI0039 The above parts group applies to the following Mfg Nos 2004 22 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 23: ...8 1 DECAL ICC 6 5047778 1 DECAL Cut Height Adjust 7 1722551 1 DECAL Simplicity Blue Silver Icon 8 5048482 1 DECAL Stripe Blue and Grey 9 1704473 1 DECAL Hot 10 1704277 1 DECAL Danger Chute In Place Hand Under Deck 11 1 MODEL SERIAL TAG Not serviced 12 1 DECAL I D Plate Not a service part The above parts group applies to the following Mfg Nos 2004 23 Copyright Simplicity Manufacturing Inc All Right...

Page 24: ... specification chart 1 2 3 4 5 8 9 8 12 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 17 29 28 30 32 14 14 6 7 10 11 10 11 27 31 FI0041 The above parts group applies to the following Mfg Nos 2004 24 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 25: ...ef No 17 28 17 5020095 2 GREASE FITTING 1 4 28 18 502501744 2 CAPSCREW Hex Head 1 2 13 x 5 1 2 19 5041657 2 AXLE Caster 20 5021181S 2 WHEEL TIRE ASSEMBLY Silver 9 x 3 5 x 4 Complete Includes Ref No 21 25 21 50211811 2 TIRE Front 9 x 3 5 x 4 22 50211812 2 TUBE for 9 x 3 5 x 4 Tire 23 5021181S3 2 HUB BEARING ASSEMBLY Complete Silver Includes Ref No 24 25 24 5021182 2 BEARING Roller 1 per tire 25 502...

Page 26: ...n chart 1 2 3 4 3 1 8 7 5 6 3 8 3 1 8 8 1 3 25 10 11 9 3 12 14 13 12 3 15 16 17 18 19 10 20 18 8 17 12 14 13 12 21 22 10 23 18 8 24 22 10 23 18 8 FI0042 The above parts group applies to the following Mfg Nos 2004 26 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 27: ...NK Orange 13 50250118 4 CAPSCREW Hex Head 5 16 18 x 1 14 5025139 4 NUT Hex Serrated Flange 5 16 18 15 502501310 2 CAPSCREW Hex Head 3 8 16 x 1 1 4 16 5044933 2 SPACER 17 5048549 2 COLLAR Double Split 1 inch 18 5025128 7 NUT Hex Serrated Flange 3 8 16 19 5047737 1 CUT HEIGHT INDICATOR 20 5025034 1 NUT Hex 3 8 16 21 503847681 1 DECK LIFT PIVOT Front Orange 22 50250136 4 CAPSCREW Hex Head 3 8 16 x 3 ...

Page 28: ... 12 13 14 12 15 16 17 18 19 20 21 Torque Capscrews to 70 Ft Lbs 95 Nm Torque Lock Nuts to 85 90 Ft Lbs 115 122 Nm Spindle Pulley Idler Pulley PTO Clutch Pulley 22 10 23 10 24 25 24 FI0040 The above parts group applies to the following Mfg Nos 2004 28 Copyright Simplicity Manufacturing Inc All Rights Reserved 1694562 Hydro Cut TP 400 4077 01 HC S ...

Page 29: ... Includes Ref No 12 16 12 50463635 4 BEARING Ball 13 50463634 2 SPACER Bearing 14 50463631 2 SPINDLE HOUSING 15 50463633 2 TRASH SHIELD 16 50476402 2 SPINDLE SHAFT 17 5023156 8 CAPSCREW Hex Flange Head 5 16 18 x 1 1 4 18 5020843 2 MOWER BLADE 16 1 4 19 5025159 2 WASHER USS 5 8 20 502532014 2 CAPSCREW Hex Head 5 8 11 x 1 3 4 21 503847576 1 MOWER DECK HOUSING Orange 22 5045914 1 CHUTE PIVOT ROD 23 5...

Page 30: ......

Page 31: ...ing screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques 3 Unless otherwise noted on assembly drawings all torque values must meet this specification Hardware Identification Torque Specifications Common Har...

Page 32: ...500 N Spring Street PO Box 997 Port Washington WI 53074 0997 USA www simplicitymfg com MANUFACTURING INC Copyright Simplicity Manufacturing Inc All Rights Reserved Printed In USA 2004 ...

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