Simplicity Derby Stallion ZT2561F Parts Manual Download

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TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 278 & below)

PTO Clutch Circuit

LH NEUTRAL

SWITCH

22095

TER

MOTOR

TTER

PTO

SWITCH

22180

IGNITION

SWITCH

20927

RKING BRAKE

SWITCH

22182

RKING BRAKE

SWITCH

22182

RH NEUTRAL

SWITCH

22095

SEA

SWITCH

22095

HOURMETER

20060

PTO CLUTCH

23232

20A FUSE

21603

20A FUSE

21603

20A FUSE

21603

WHITE

WHITE/GREEN

WHITE

WHITE/GREEN

WHITE/RED

WHITE

WHITE/RED

YELLOW

GRA

BLUE

BLACK

GREEN

RED

WHITE

YELLOW

VIOLET

IGNITION SWITCH

POSITION

CIRCUIT MAKE

1. OFF

G & M & A

2. RUN

B & L & A

3. ST

& L & S

NEGA

TIVE BA

TTER

Y CABLE

21406

POSITIVE BA

TTER

Y CABLE

21405

GROUND CABLE

44014

ALLION KOHLER WIRE HARNESS

47957

HEADLIGHT

SWITCH

1703799

GREEN

ORANGE

20A FUSE

21603

HEADLIGHT - RH

22980

HEADLIGHT - LH

22979

ENGINE

BLOCK

WHITE

ENGINE MAGNETO

WHITE

RED

FUEL SOLENOID

VOL

TAGE REGULA

TOR

TER

ARK ADV

ANCE

MODULE

(S.A.M.)

RED

VIOLET

BLUE

25HP KOHLER ENGINE HARNESS

COM

WHITE

YELLOW

VIOLET

Summary of Contents for Derby Stallion ZT2561F

Page 1: ...ce Trim 3 knife 3 Hole Drill GENERAL COVERS Covers are located at the beginning of this package Back cover is the page IMMEDIATELY AFTER the front cover If supplied the Hardware Identification Torque...

Page 2: ...THIS PAGE INTENTIONALLY BLANK...

Page 3: ...w 25 HP Kohler 61 Mower Deck ZT2761F STALLION 4W IS w 27 HP Kohler 61 Mower Deck PARTS MANUAL mowers are built by Ferris Industries a Simplicity company Ferris Industries 5375 North Main Street Munns...

Page 5: ...pping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a For prevailing torque locknuts use 65 of Grade 5 torque b For flange...

Page 6: ...THIS PAGE INTENTIONALLY BLANK...

Page 7: ...ral Return Groups 30 Hydraulic Group 34 Reservoir Mount Battery Group 36 Parking Brake Group Upper 38 Parking Brake Group Lower 40 Rear Suspension Group 42 Wheels Tires Group 44 Deck Lift Group 46 Ele...

Page 8: ...parts group applies to the following Model Nos ZT2561F ZT2761F Main Frame Front Suspension Group 5 7 2 3 9 10 11 12 13 16 1 17 18 19 20 4 14 14 See Wheels Tires Group 8 13 11 17 6 7 4 2 6 5 15 12 21...

Page 9: ...4 22039 4 BALL JOINT 3 4 16 5 47461 4 SPACER 76 x 1 00 x 25 6 25265 28 4 CAPSCREW Hex Hd 3 4 16 x 3 1 2 7 25093 4 NUT Hex Jam 3 4 16 8 3847743 1 SUSPENSION ARM LH 9 22853 1 SPANNER WRENCH 10 22842 2 S...

Page 10: ...Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Floor Brake Cover Group 1 2 5 11 12 13 3 4 6 7 8 9 8 10 6 NOTE Unless noted otherwise use the s...

Page 11: ...13 8 4 CAPSCREW Hex Hd 3 8 16 x 1 2 25156 8 WASHER 3 8 3 21003 1 HOLE PLUG 4 25128 4 NUT Hex Serrated Flange 3 8 16 5 22308 2 BODY CLIP 5 16 18 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25057 2 NUT...

Page 12: ...Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Seat Mount Group NOTE Unless noted otherwise use the standard hardware torque specification char...

Page 13: ...S set of 2 2 3847744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR 5 16 Set 5 25013 32 2 CAPSCREW Hex Hd 3 8 16 x 4 6 25057 6 NUT Hex Nylon Lock 5 16 18 7 25096 3 NUT Hex Nylon Lock 3 8 16 8 2...

Page 14: ...ove parts group applies to the following Model Nos ZT2561F S N 138 below Fuel Tank Mount Bumper Group 1 2 2 3 3 4 6 7 5 6 8 9 9 8 9 9 9 8 13 10 11 12 15 14 14 17 14 14 11 12 13 18 19 20 9 8 10 16 6 6...

Page 15: ...45494 1 FUEL TANK RH Complete see footnote 5 3846489 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25126 4 NUT Hex Nylon Lock 1 4 20 8 25013 10 8 CAPSCREW Hex Hd 3 8 16 x 1 9 25156 8...

Page 16: ...The above parts group applies to the following Model Nos ZT2561F S N 139 above ZT2761F Fuel Tank Mount Bumper Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2...

Page 17: ...Fuel Tank w Gauge 4 47904 1 FUEL TANK RH Complete see footnote 5 3846489 1 TIE BAR MOUNT RH 6 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 7 25126 4 NUT Hex Nylon Lock 1 4 20 8 22394 4 RUBBER BUSHING 9 25...

Page 18: ...group applies to the following Model Nos ZT2561F S N 138 below Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart Connect to...

Page 19: ...QTY DESCRIPTION Fuel Supply Hose Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 60 1 HOSE 60 4 50831 39 1 HOSE 39 5 50831 29 1 HOSE 29 6 50833 51 1 WI...

Page 20: ...o the following Model Nos ZT2561F S N 139 above ZT2761F Fuel Supply Hose Tank Replacement Part Group NOTE Unless noted otherwise use the standard hardware torque specification chart Connect to Engine...

Page 21: ...se Tank Replacement Part Group Footnotes 1 22030 1 VALVE Fuel Shut Off 2 20835 6 CLAMP Hose 3 50831 60 1 HOSE 60 4 50831 39 1 HOSE 39 5 50831 29 1 HOSE 29 6 50833 51 1 WIRE LOOM 51 7 50833 33 1 WIRE L...

Page 22: ...g Model Nos ZT2561F ZT2761F Control Cover Mount Group NOTE Unless noted otherwise use the standard hardware torque specification chart See Fuel Tank Mount Group See Instrument Panel Group See Fuel Tan...

Page 23: ...OL COVER MOUNT RH 7 3845890 2 TANK MOUNT BAR 8 22030 1 FUEL SHUT OFF VALVE 9 3847848 1 CONTROL COVER LH 10 3847940 1 CONTROL COVER MOUNT LH 11 21379 1 GROMMET 12 25127 4 NUT Hex Serrated Flange 5 16 1...

Page 24: ...Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Instrument Panel Group NOTE Unless noted otherwise use the standard hardware torque speci...

Page 25: ...ootnotes 1 22180 1 SWITCH PTO 2 20060 1 HOURMETER 3 23239 1 CABLE Choke Control 4 25126 2 NUT Hex Nylon Lock 1 4 20 5 21662 1 CABLE Throttle Control 6 25010 6 2 CAPSCREW Hex Hd 1 4 20 x 3 4 7 20927 1...

Page 26: ...2004 Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Headlight Group NOTE Unless noted otherwise use the standard hardware torque specifi...

Page 27: ...2561F ZT2761F REF NO PART NO QTY DESCRIPTION Headlight Group Footnotes 1 22980 1 HEADLIGHT RH Complete includes Ref 2 5 2 23057 2 BULB Headlight 3 25145 2 CARRIAGE BOLT 5 16 18 x 1 4 25170 2 WASHER Lo...

Page 28: ...ed The above parts group applies to the following Model Nos ZT2561F ZT2761F Engine PTO Group 1A 1B 13 21 15 14 21 11 22 10 22 27 26 23 20 17A 2 3 3 4 5 6 7 7 8 8 9 3 18 16 24 25 17B 3 19 16 12 NOTE Un...

Page 29: ...5096 2 NUT Hex Nylon Lock 3 8 16 6 43636 1 PAD Clutch Anchor 7 25165 3 WASHER Fender 5 16 8 25057 3 NUT Hex Nylon Lock 5 16 18 9 25155 1 WASHER 5 16 10 45331 1 CRANKSHAFT BOLT 7 16 x 1 3 4 11 45475 1...

Page 30: ...erved The above parts group applies to the following Model Nos ZT2561F ZT2761F Pump Drive Group NOTE Unless noted otherwise use the standard hardware torque specification chart 22 20 21 20 19 18 17 8...

Page 31: ...ER 3 8 9 25013 22 1 CAPSCREW Hex Hd 3 8 16 x 2 3 4 10 22314 1 BELT Pump Drive Set 11 25034 2 NUT Hex 3 8 16 12 25321 1 SCREW HOOK 3 8 16 x 4 1 4 13 22847 1 SPRING Extension Swivel End 14 25128 1 NUT H...

Page 32: ...lies to the following Model Nos ZT2561F ZT2761F Motion Control Group Upper NOTE Unless noted otherwise use the standard hardware torque specification chart 1 10 3 7 8 4 5 6 9 11 12 23 16 13 22 21 20 1...

Page 33: ...s S N 1000 below 3849382 2 CONTROL LEVER BASE 4 holes S N 1001 above 8 25013 16 2 CAPSCREW Hex Hd 3 8 16 x 2 9 25096 2 NUT Hex Nylon Lock 3 8 16 10 3846409 2 CONTROL LEVER MOUNT 11 25011 8 2 CAPSCREW...

Page 34: ...pplies to the following Model Nos ZT2561F ZT2761F Motion Control Group Lower NOTE Unless noted otherwise use the standard hardware torque specification chart 1 9 4 3 7 8 5 4 3 6 17 16 15 16 18 14 18 1...

Page 35: ...11 8 8 CAPSCREW Hex Hd 5 16 18 x 1 6 25127 8 NUT Hex Serrated Flange 5 16 18 7 20602 2 COLLAR 1 Split 8 21146 2 BALL JOINT 5 16 24 9 25011 10 2 CAPSCREW Hex Hd 5 16 18 x 1 1 4 10 25057 4 NUT Hex Nylon...

Page 36: ...lies to the following Model Nos ZT2561F ZT2761F S N 1026 below Neutral Return Group NOTE Unless noted otherwise use the standard hardware torque specification chart 5 3 9 8 7 4 6 2 1 2 3 10 11 12 13 1...

Page 37: ...5 16 18 4 20807 2 SPRING Extension 5 25057 4 NUT Hex Nylon Lock 5 16 18 6 25013 6 4 CAPSCREW Hex Hd 3 8 16 x 3 4 7 20876B 2 BUSHING Brass 8 25164 2 WASHER 5 16 Fender 9 25011 14 2 CAPSCREW Hex Hd 5 16...

Page 38: ...e parts group applies to the following Model Nos ZT2561F ZT2761F S N 1027 above Neutral Return Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 6 8...

Page 39: ...above REF NO PART NO QTY DESCRIPTION Neutral Return Group Footnotes 1 21124 2 BALL JOINT 3 8 24 Male 2 23260 2 BUSHING 3 22645 2 SPRING Compression 4 10546 2 COLLAR 3 8 Set 5 49232 2 NEUTRAL CONTROL...

Page 40: ...applies to the following Model Nos ZT2561F ZT2761F Hydraulic Group 1 2 3 4 3 5 6 7 8 8 3 9 3 10 3 19 3 11 12 13 14 17 15 16 12 3 3 18 20 21 22 23 23 21 22 21 22 21 22 23 23 20 24A 24B 25 26 27A 27B 2...

Page 41: ...2 FITTING 1 4 NPT Straight 16 22052 2 FITTING Hydraulic O Ring 90 Deg Swivel 17 50860 24 1 HOSE Hydraulic 24 18 21392 2 HOSE CLAMP 6 19 50848 3 1 HOSE Hydraulic 3 20 22571 2 HYDRAULIC PUMP w FAN 22571...

Page 42: ...es All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Reservoir Mount Battery Group NOTE Unless noted otherwise use the standard hardware torque specification...

Page 43: ...Group Footnotes 1 3846397 1 MOUNT Reservoir 2 22649 3 BODY CLIP 3 8 16 3 25011 6 4 CAPSCREW Hex Hd 5 16 18 x 3 4 4 25155 6 WASHER 5 16 5 25127 6 NUT Hex Serrated Flange 5 16 18 6 21379 1 GROMMET 7 8 7...

Page 44: ...All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Parking Brake Group Upper NOTE Unless noted otherwise use the standard hardware torque specification chart...

Page 45: ...18 x 1 5 25127 2 NUT Hex Serrated Flange 5 16 18 6 3845616 1 BRAKE HANDLE MOUNT 7 25010 14 2 CAPSCREW Hex Hd 1 4 20 x 1 3 4 8 25128 6 NUT Hex Serrated Flange 3 8 16 9 25013 6 4 CAPSCREW Hex Hd 3 8 16...

Page 46: ...os ZT2561F ZT2761F Parking Brake Group Lower NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 2 4 2 5 9 6 7 8 10 12 13 14 15 14 18 16 19 11A 11B 17A 17B See Parki...

Page 47: ...lon Lock 3 8 16 6 25045 2 NUT Hex Nylon Lock 5 16 24 7 25155 2 WASHER 5 16 8 22361 2 SPRING Compression 9 3845633 2 LINK Brake Lock 10 22209 2 CABLE Brake 11A 3845604 1 BRACKET Cable Mount LH 11B 3845...

Page 48: ...pplies to the following Model Nos ZT2561F ZT2761F Rear Suspension Group 1 2 3 4 5 6A 6B 7 8 9 10 11 12 15 14 13 22 16 16 17 18 21 19 20 NOTE Unless noted otherwise use the standard hardware torque spe...

Page 49: ...RING SADDLE RH not shown 7 3845588 2 WHEEL MOTOR MOUNT 8 3845304 2 SUSPENSION A ARM Upper 9 22250 16 BUSHING Flange 10 20095 12 GREASE FITTING 11 45305 4 PIVOT SLEEVE Long 12 45306 8 PIVOT SLEEVE Shor...

Page 50: ...Copyright 2004 Ferris Industries All Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F Wheels Tires Group NOTE Unless noted otherwise use the standard hardware...

Page 51: ...SCREW Hex Hd 1 2 13 x 7 1 2 8 25056 2 NUT Hex Nylon Lock 1 2 13 9A 22396S 2 WHEEL TIRE ASSEMBLY Rear 23 x 10 5 x 12 Complete Includes Ref 10A 11A ZT2561F S N 877 below ZT2761F S N 937 below 9B 23243 2...

Page 52: ...del Nos ZT2561F ZT2761F Deck Lift Group NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 3 4 5 6 7 9 8 10 11 12 13 14 16 17 19 15 18A 18B 20 21A 21B 22 23 24 25A 25...

Page 53: ...RH not shown 19 47446 2 SPRING ROD PIVOT 20 25040 12 NUT Hex 5 8 11 21A 3845449 2 DECK LIFT PIVOT LH 21B 3845450 2 DECK LIFT PIVOT RH not shown 22 25013 14 6 CAPSCREW Hex Hd 3 8 16 x 1 3 4 23 22366 6...

Page 54: ...TE WHITE WHITE WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WH...

Page 55: ...LLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH POSITIO...

Page 56: ...WHITE RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIO...

Page 57: ...ELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH POSITI...

Page 58: ...RED YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITC...

Page 59: ...YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH POSITION CIRCUIT MAKE 1 OFF G M A 2 RU...

Page 60: ...LLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH POSITION CIR...

Page 61: ...YELLOW YELLOW YELLOW YELLOW YELLOW GRAY GRAY BLUE BLUE BLUE BLACK BLACK GREEN GREEN GREEN GREEN GREEN GREEN RED RED RED WHITE WHITE YELLOW VIOLET IGNITION SWITCH POSITION CIRCUIT MAKE 1 OFF G M A 2 R...

Page 62: ...LH NEUTRAL SWITCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE...

Page 63: ...87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLACK WHITE BRO...

Page 64: ...TCH 21451 NO 85 86 30 87A 87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE W...

Page 65: ...87 RELAY 21766 BLACK GREEN 20A FUSE 21603 20A FUSE 21603 BLUE BLUE ORANGE BLACK ORANGE ORANGE GREEN ORANGE WHITE ORANGE ORANGE GREEN YELLOW YELLOW YELLOW ORANGE BROWN WHITE WHITE BLACK BLACK WHITE BR...

Page 66: ...ngine will shut off of Parking Brake is off Engine will shut off if both control levers are not locked in neutral GROUND SPEED AND STEERING LEVERS Right lever controls speed and direction of right dri...

Page 67: ...side of the seat mount 9 45911 1 DECAL Max Oil Level located on the hydraulic oil reservoir 10 46503 1 DECAL Fuse Location located above fuse block 11 22063 1 DECAL Lift Plate 12 45562 1 DECAL Hydro R...

Page 68: ...ss noted otherwise use the standard hardware torque specification chart NOTE Unless noted otherwise use the standard hardware torque specification chart Copyright 2004 Ferris Industries All Rights Res...

Page 69: ...6 25011 6 6 CAPSCREW Hex Hd 5 16 18 x 3 4 7 3847233 1 DISCHARGE CHUTE 8 42555 1 ROD 9 25057 14 NUT Hex Nylon Lock 5 16 18 10 1846363 3 SPINDLE ASSEMBLY Complete includes Ref 11 15 11 1846363 5 6 BEAR...

Page 70: ...E Unless noted otherwise use the standard hardware torque specification chart Copyright 2004 Ferris Industries All Rights Reserved 2 3 4 5 6 7 8 9 1 11 10 6 19 12 16 17 18 17 10 24 8 21 22 23 18 20 25...

Page 71: ...WASHER 1 2 8 21976 4 PULLEY Idler 9 3846434 3 IDLER PULLEY MOUNT 10 25017 24 4 CAPSCREW Hex Hd 1 2 13 x 3 11 3846950 1 SPRING ANCHOR 12 25013 8 1 CAPSCREW Hex Hd 3 8 16 x 1 13 22788 1 SPRING Compressi...

Page 72: ...ll Rights Reserved The above parts group applies to the following Model Nos ZT2561F ZT2761F 61 Mower Deck Rollers Casters NOTE Unless noted otherwise use the standard hardware torque specification cha...

Page 73: ...8 1 CAPSCREW Hex Hd 3 8 16 x 1 5 20655 2 LYNCH PIN 6 41476 6 SPACER 1 02 x 1 56 x 50 7 21541 4 BUSHING Flange 8A 3847501 1 CASTER MOUNT ARM LH 8B 3847502 1 CASTER MOUNT ARM RH 9 20095 2 GREASE FITTING...

Page 74: ...The above parts group applies to the following Model Nos ZT2561F ZT2761F 61 Mower Deck Rear Mount Bars NOTE Unless noted otherwise use the standard hardware torque specification chart 1 2 4 5 6 5 7 8...

Page 75: ...3845009 2 61 DECK PUSHER BAR 2 20095 2 GREASE FITTING 3 25093 2 NUT Hex Jam 3 4 16 4 25265 24 2 CAPSCREW Hex Hd 3 4 16 x 3 5 22111 4 ROD END SEAL 6 22039 2 BALL JOINT 3 4 16 7 25160 2 WASHER 3 4 8 25...

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Simplicity Derby Stallion ZT2561F, Parts Manual

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