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21

GENERAL

This section of the manual provides troubleshooting and
repair instructions for the more common and easily cor-
rected problems. For other problems, it is recommended
that you contact your dealer.  Locate the problem that
best describes the trouble that you have encountered.
Check the possible causes one at a time, in the order
that they are listed.

TROUBLESHOOTING THE RIDER

Engine will not turnover or start.

1. Ground speed control lever not in neutral-start position.

Shift into neutral.

2. PTO (electric clutch) switch in ON position. Place in

OFF position.

3. Out of fuel. If engine is hot, allow it to cool, then refill the

fuel tank.

4. Engine flooded..  Move throttle control out of CHOKE

position .

5. Circuit breaker tripped. Wait one minute for automatic

reset. Replace if defective (see your dealer).

6. Battery terminals require cleaning. See Normal Care

section.

7. Battery discharged or dead. Recharge or replace.

8. Wiring loose or broken. Visually check wiring & replace

broken or frayed wires. Tighten loose connections.

9. Solenoid or starter motor faulty. Repair or replace.

10. Safety interlock switch or module faulty. Replace if

needed (see your dealer.)

11. Spark plug(s) faulty, fouled or incorrectly gapped. Clean

and gap or replace. See engine manual.

12. Water in fuel. Drain fuel & refill with fresh fuel.

13. Old stale gas. Drain fuel & replace with fresh fuel.

14. Clutch/brake pedal not depressed.

Engine starts hard or runs poorly.

1. Fuel mixture too rich.  Move the throttle control out of the

CHOKE position.  If problem persists, clean the air filter.
See engine manual.

2. Carburetor adjusted incorrectly. See engine manual.

3. Spark plug(s) faulty, fouled, or incorrectly gapped.

Clean and gap or replace. See engine manual.

Engine knocks.

1. Low oil level. Check/add oil as required.

2. Using wrong grade oil. See engine manual.

Excessive oil consumption.

1. Engine running too hot. Clean engine fins, blower

screen and air cleaner.

2. Using wrong weight oil. See engine manual.

3. Too much oil in crankcase. Drain excessive oil.

Engine exhaust is black.

1. Dirty air filter. Clean air filter. See engine manual.

2. Chok enot fully opern.  Move throttle control out of

CHOKE position.  If problem persists, check air filter
and carborator adjustemtns.  See engine manual.

Engine runs, but rider will not drive.

1. Ground speed control lever in neutral. Shift in forward

or reverse.

2. (Hydro models only) Transmission release lever in

“push” position. Move into drive position.

3. Belt is broken. See Drive Belt Replacement.

4. Drive belt slips. See problem and cause below.

5. Brake is not fully released. See Brake Adjustment.

Rider drive belt slips.

1. Clutch is out of adjustment. See your dealer.

2. Pulleys or belt greasy or oily. Clean as required.

3. Belt stretched or worn. Replace with correct belt.

4. Idler pulley pivot bracket “frozen” in declutched posi-

tion. Remove idler pulley, clean and lubricate.

Brake will not hold.

1. Brake is incorrectly adjusted. See Brake Adjustment.

2. Internal brake disc on transaxle worn. See your 

dealer.

Rider steers hard or handles poorly.

1. Steering linkage is loose. Check and tighten any

loose connections. See Steering Gear Adjustment.

2. Improper tire inflation. Check and correct.

3. Spindle bearings dry. Grease spindles. See

Lubricating the rider.

Troubleshooting & Repair

WARNING

To avoid serious injury, perform maintenance on
the rider or mower only when the engine is
stopped and the parking brake engaged. Always
remove the ignition key, disconnect spark plug
wire and fasten away from the plug before begin-
ning the maintenance, to prevent accidental
starting of the engine.

Summary of Contents for Coronet 1693030

Page 1: ...ders Mfg No Description 1693034 Coronet 13HP Hydro 1693036 Coronet 13HP Hydro Export 14HP Hydro Riders Mfg No Description 1693038 Coronet 14HP Hydro 1693040 Coronet 14HP Hydro Export 30 Mower Decks Mf...

Page 2: ...MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 1997 Simplicity Manufacturing Inc All Rights Reserved Printed in USA...

Page 3: ...00 Series Riders Mfg No Description 1693042 411G 11HP Gear 1693044 412H 13HP Hydro 1693046 414H 14HP Hydro Mower Decks Mfg No Description 1692544 30 Mower Deck 1692546 34 Mower Deck 1717740 Rev 4 97 T...

Page 4: ...AGCO Allis Lawn Garden Equipment 500 N Spring Street P O Box 997 Port Washington WI 53074 0997 USA www allislawn com Copyright 1997 Simplicity Manufacturing Inc All Rights Reserved Printed in USA...

Page 5: ...S MANUAL 2400 Series Riders Mfg No Description 1693048 2411G 11HP Gear 1693050 2414H 13HP Hydro Mower Decks Mfg No Description 1692544 30 Mower Deck 1692546 34 Mower Deck 1717741 Rev 4 97 TP 100 2064...

Page 6: ...ment is Manufactured and Distributed by Simplicity Manufacturing Inc 500 N Spring Street P O Box 997 Port Washington WI 53074 0997 USA www masseylawn com Copyright 1997 Simplicity Manufacturing Inc Al...

Page 7: ...Starting After Long Term Storage 20 TROUBLESHOOTING REPAIR 21 General 21 Troubleshooting The Rider 21 Troubleshooting The Mower 22 Checking the Battery 22 Charging A Completely Discharged Battery 22...

Page 8: ...the left side of the frame in front of the rear tire as shown below The mower deck I D tag is also on the left side on top of the mower deck Refer to the engine Owner s Manual for location of engine i...

Page 9: ...r bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Use extra care with grass ca...

Page 10: ...Use only an approved container b Never remove gas cap or add fuel with the engine Safety Rules running Allow engine to cool before refueling Do not smoke c Never refuel the unit indoors Never run a u...

Page 11: ...DOWN SLOWLY BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S WHEN LEAVING MACHINE SHUT OFF ENGINE REMOVE KEY AND SET PARKING BRAKE WARNING DO NOT TOW UNIT Damage may r...

Page 12: ...tch Brake Pedal Press down to disengage clutch and apply brake For parking brake depress pedal fully and pull up on parking brake control knob J J Parking Brake Control Knob Engages parking brake Depr...

Page 13: ...ment E PTO Switch Electric Clutch Controls electric clutch for attachments Pull out to engage clutch push in to disen gage F Air Filter See engine manual for maintenance instructions G Oil Fill Dipsti...

Page 14: ...t to defeat the purpose of the safety system Features Controls Test 1 Engine should NOT crank if A seat is not occupied or B transmission lever out of neutral or C PTO switch engaged or D clutch brake...

Page 15: ...val Installation 34 mower shown A Idler Pulley Arm D Lift Cable B Idler Pulley E Lift Hook C PTO Electric Clutch Pulley F Rear Trailing Arms 2396 WARNING SLOPE OPERATION Never operate on slopes greate...

Page 16: ...figure 5 5 Remove mower hitch B figure 6 from rider hitch brackets C by pulling spring loaded lever A figure 6 forward and lifting up on hitch Place mower hitch on ground 6 With wheels turned fully l...

Page 17: ...parking brake using the clutch brake pedal D figure 11 and parking brake knob B 2 Push down on the switch G figure 2 to disengage the PTO and place the ground speed control lever C figure 11 in neutra...

Page 18: ...any reason engage the parking brake disengage the PTO stop the engine and remove the key WARNING To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not sto...

Page 19: ...y preferably in the late afternoon when the temperatures are cooler Where possible change patterns occasionally to eliminate matting graining or a corrugated appear ance For wet grasses grasses prone...

Page 20: ...operly circulated chopped and discharged back into the lawn The Best Combination We recommend that you experiment with the height of cut position and rider ground speed that will give you the best cut...

Page 21: ...mal Care Items Check rider mower for loose hardware Check engine oil level Check engine air filter Change engine oil and filter Every 50 hrs Lubricate rider mower 17 Check fluid levels tire pressure 1...

Page 22: ...t Figure 17 Front Axle Lubrication Points Figure 16 Rider Lubrication Points Rear Half Gear Model Shown Figure 15 Front Axle Lubrication Points Figure 14 Rider Lubrication Points Front Half 2402 greas...

Page 23: ...clamps with a wire brush and battery post terminal cleaner 5 Reinstall battery and clamp 6 Connect cables positive cable first 7 Coat cable clamps and terminals with grease or petroleum jelly SERVICIN...

Page 24: ...blade will remain level 6 Reinstall each blade with the tabs pointing up toward deck as shown in figure 22 Secure with a capscrew D cup washer C and spline washer B Use a wooden block to prevent blade...

Page 25: ...t or grass from cylinder head cooling fins engine housing and air cleaner element 6 Cover air cleaner and exhaust outlet tightly with plas tic or other waterproof material to keep out moisture dirt an...

Page 26: ...ored for a long period of time perform the following steps 1 Remove the blocks from under the rider 2 Install the battery if it was removed 3 Unplug the exhaust outlet and air cleaner 4 Fill the fuel...

Page 27: ...gap or replace See engine manual Engine knocks 1 Low oil level Check add oil as required 2 Using wrong grade oil See engine manual Excessive oil consumption 1 Engine running too hot Clean engine fins...

Page 28: ...Mower drive belt broken Replace CHECKING THE BATTERY The voltmeter can be used to determine condition of bat tery When engine is off the voltmeter shows battery voltage which should be 12 volts When...

Page 29: ...le with the booster bat tery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCE...

Page 30: ...2 0M O2 0M J 5 I4 6K I Mg I4 X 3 1 W2 0M he I4 K 7 0M I4 1 g L O2 0M 3 1 O2 0M O2 0M O2 0M 7 H I4 6K I X N W 0M I4 6Xhf 3 J M I L 6Kf X O2 0M N O2 0M O2 M O2 0M I4 6K V X hf W 0M I4 X hf 5 7 H N 1 O2...

Page 31: ...5 030 To adjust a Remove cotter pin from castellated nut if present b To decrease gap hold feeler gauge in gap and turn nut B clockwise until resistance is felt on the feeler gauge To increase gap tur...

Page 32: ...re Pressure To achieve proper mower levelling perform Side To Side Leveling Front To Back Leveling and Transport Height Adjustment procedures in order as follows Side To Side Leveling 1 With the mower...

Page 33: ...the rear Tighten ouside nut A while holding eccentric nut B 7 On right side of mower loosen outside nut A Turn eccentric nut B counterclockwise to raise side of mower or clockwise to lower right hand...

Page 34: ...urface 2 Adjust Dial A CutTM control so that front edge of mower lift lever is alligned with 2 3 4 mark 34 mower or at 3 mark 30 mower on the quadrant scale 3 Loosen nut C and position spacer A agains...

Page 35: ...E MOWER BELT 34 1 Mower does not need to be removed to install a new belt However for easier access mower can be removed following steps in Mower Removal and Installation 2 If mower is not removed pla...

Page 36: ...ls Type Spur Gear Material Gear Powered Metal Shaft Hardened Bearings Needle Roller and Bushings Lubrication Bentonite Grease Transmission is a sealed unit Differential Bevel Gear Type Gear Range Five...

Page 37: ...HP w 34 mower Net 405 lbs 183 kg Shipping 530 Ibs 241 kg 13 HP w 34 mower Net 405 lbs 183 kg Shipping 530 Ibs 241 kg Mower Type 30 Single Blade 34 Dual Blade Height of Cut 1 0 3 75 In 2 45 9 53 cm Cu...

Page 38: ...Large Blade R H 1706738 2 34 Small Blade L H 1706737 Mower Belts 1 30 Mower Drive 1651201 1 34 Mower Drive 108209 Rider Drive Belt 1 Gear 1676460 1 Hydro 1709323 2 Retaining Pin Mower Lift 1960074 1 K...

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