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4

Safety Rules

ANSI B71.3-1995 WARNINGS

Training

1. Read the operating and service instruction manual

carefully.  Be thoroughly familiar with the controls and
the proper use of the equipment.  Know how to stop
the unit and disengage the controls quickly.

2. Never allow children to operate the equipment.

Never allow adults to operate the equipment without
proper instruction.

3. Keep the area of operation clear of all persons, par-

ticularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is

to be used and remove all doormat, sleds, boards,
wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before

starting engine (motor).

3. Do not operate the equipment without wearing ade-

quate winter outer garments.  Wear footwear that will
improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care.  Never
fill fuel tank indoors.
(d) Replace fuel cap securely and wipe up spilled
fuel.

5. Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive
motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or

crushed rock surfaces.

7. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically
recommended by the manufacturer).

8. Let engine (motor) and machine adjust to outdoor

temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during

operation or while performing an adjustment or repair
to protect eye from foreign objects that may be
thrown from the machine.

Operation

1. Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks, or roads.  Stay alert for
hidden hazards or traffic.

3. After striking a foreign object, stop the engine

(motor), remove the wire from the spark plug, discon-
nect the cord on electric motors, thoroughly inspect
the snowthrower for any damage, and repair the
damage before restarting and operating the
snowthrower.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the

operating position, before unclogging the
collector/impeller housing or discharge guide, and
when making any repairs, adjustments, or inspec-
tions.

6. When cleaning, repairing, or inspecting make certain

the collector/impeller and all moving parts have
stopped.  Disconnect the spark plug wire and keep
the wire away from the plug to prevent accidental
starting.

7. Do not run the engine indoors except for starting the

engine or for transporting the snowthrower in or out
of the building.  Open the outside doors; exhaust
fumes are dangerous.

8. Do not clear snow across the face of slopes.

Exercise extreme caution when changing direction on
slopes.  Do not attempt to clear steep slopes.

9. Never operate the snowthrower without proper

guards plates, or other safety protective devises in
place.

10. Never operate the snowthrower near glass enclo-

sures, automobiles, window wells, drop-offs, and the
like without proper adjustment of the discharge angle.
Keep children and pets away.

11. Do not overload the machine capacity by attempting

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds

on slippery surfaces.  Look behind and use care
when backing.

13. Never direct discharge at bystanders or allow anyone

in front of the unit.

14. Disengage power to the collector/impeller when

snowthrower is transported or not in use.

15. Use only attachments and accessories approved by

the manufacturer of the snowthrower (such as wheel
weights, counterweights, cabs, and the like).

16. Never operate the snowthrower without good visibility

or light.  Always be sure of your footing, and keep a
firm hold on the handles.  Walk, never run.

Maintenance and Storage

1. Check shear bolts and other bolts at frequent inter-

vals for proper tightness to be sure the equipment is
in safe working condition.

2. Never store the machine with fuel in the fuel tank

inside a building where ignition sources are present
such as hot water and spacer heaters, clothes dryers,
and the like.  Allow the engine to cool before storing
in any enclosure.

3. Always refer to the operator’s guide instructions for

important details if the snowthrower is to be stored for
an extended period.

4. Maintain or replace safety and instruction labels as

necessary.

5. Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller.

• Always observe safe refueling and fuel handling prac-

tices when refueling the unit after transportation or
storage.

• Always follow the engine manual instructions for stor-

age preparations before storing the unit for both short
and long term periods.

• Always follow the engine manual instructions for

proper start-up procedures when returning the unit to
service.

Summary of Contents for 1693984

Page 1: ...e immediately after the front cover The part number for this manual typically a 172_____ number is located on the front cover This file may contain several manual which differ only by their covers See...

Page 2: ...THIS PAGE INTENTIONALLY BLANK FOR PLACEMENT ONLY DO NOT PRINT...

Page 3: ...r Mfg No Description 1693984 860M 8HP Snowthrower 1693985 860M 8HP Snowthrower Export 1694242 860E 8HP Snowthrower 960 Series Large Frame Snowthrower Mfg No Description 1694435 960M 9HP Snowthrower Ex...

Page 4: ...MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2003 Simplicity Manufacturing Inc All Rights Reserved Printed in USA...

Page 5: ...gs 5 Decals 6 Safety Icons 7 Features Controls Operation Control Locations 8 Starting Controls 10 Ground Speed Controls 11 Auger Control 11 Deflector Controls 11 Scraper Height 11 Traction Lock Contro...

Page 6: ...the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Always keep unit in gear especially when traveling downhill Do Not Do not start or stop on a...

Page 7: ...dis penser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device If fuel is spilled on clothing...

Page 8: ...ave the operating position before unclogging the collector impeller housing or discharge guide and when making any repairs adjustments or inspec tions 6 When cleaning repairing or inspecting make cert...

Page 9: ...r Name Date Purchased Engine Make Engine Type Spec Engine Model Engine Code Serial Number Mower Deck MFG Number Mower Deck SERIAL Number Mfg No 169XXXX Serial No XXXXX kW XXX Engine RPM XXXX LpA XXX d...

Page 10: ...th the necessary basic knowledge to operate this equipment safely and effectively We have also placed several safety labels on the unit to remind you of this important information while you are operat...

Page 11: ...al litera ture before performing repairs or maintenance Warning Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment The auger ca...

Page 12: ...e a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual 1 2 TECUMSEH...

Page 13: ...d Also locks auger control when depressed simultaneously Releasing the traction control lever releases the Free Hand auger control lock and stops the drive wheels Auger Control Engages the auger impel...

Page 14: ...ly pressing the primer button twice will pro vide enough fuel to start a cold engine A hot engine may not require priming E Throttle Lever The throttle lever E controls the engine speed For best overa...

Page 15: ...ever C Figures 2 3 engages the auger drive when the lever is depressed and disengages the auger drive when the lever is released unless Traction Free Hand control is also depressed see above DEFLECTOR...

Page 16: ...reely into all forward and reverse speed positions contact your local authorized dealer for assistance WARNING For your safety operation on slopes should be in an up and down direction only If it beco...

Page 17: ...owly while keeping a firm grip on the starter handle 7 As the engine starts and begins to operate evenly open the choke G slowly and set the throttle lever to SLOW If the engine falters turn the choke...

Page 18: ...ng the speed selector A Figure 5 Release the drive control lever whenever changing drive speeds NOTE After 5 10 hours of use it may be necessary to adjust the tension on the traction drive rod See Tra...

Page 19: ...lt the scraper bar should scrape the surface On surfaces such as gravel the scraper bar should be high enough so that it will not pick up gravel or debris The height of the scraper bar is controlled b...

Page 20: ...d by ice formation in and around the engine controls and external parts 1 Before shutting off the engine pull the starter rope out 2 3 times and allow it to rewind slowly This will help clear packed s...

Page 21: ...an or replace spark plug Check drive linkage belt tension Lubricate Axle Shafts 25 Hours 10 Hours Monthly 50 Hours Yearly 4 6 Hours Yearly Simplicity Winter Weight Worm Gear Oil 10W Oil and Grease N A...

Page 22: ...e lubricated regularly If auger rusts to shaft damage to worm gear may occur if shear pins do not break To prevent wheels rusting to axles it is also necessary to remove the wheels and grease the axle...

Page 23: ...itted to stand unused for extended periods 30 days or more may develop gummy deposits which can adversely affect the engine carburetor and cause engine malfunction To avoid this condition add a gasoli...

Page 24: ...Fill with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 2 Carburetor adjusted incorrectly 3 Spark plug faulty fouled or gapped improperly 4 Fuel Cap Vent is blocked 1 Move choke...

Page 25: ...on drive clutch rod bent or too tight 1 Loosen rod to remove slack or replace See adjustment procedure Snowthrower does not drive when drive lever is engaged 1 Traction drive clutch rod loose 2 Drive...

Page 26: ...bellcrank arm remains in fully down position To adjust tension on the rod 1 Loosen adjustment hex nuts Figure 19 2 Tighten bottom hex nut while holding rod Tighten just until slack in rod is removed...

Page 27: ...g hook and the auger lever 3 Tighten the lower adjustment nut 4 Recheck that there is a 1 32 gap between the spring hook and the auger lever 5 With engine running fully depress Auger Control the auger...

Page 28: ...U shaped Bracket B Control Rod F Ring Gear C Carriage Bolt G Nut D Slotted Bracket Figure 22 Chute Direction Control Gear Bracket Adjustment DISCHARGE CHUTE GEAR BRACKET ADJUSTMENT If the Discharge C...

Page 29: ...Figure 25 from the idler pulley by pushing it away from the pulley and then toward the rear b Remove the belt from the engine pulley Slip the belt from under the brake pad c Remove six capscrews from...

Page 30: ...at the back of this man ual for the correct part numbers Use of bolts screws or a harder shear pin will lead to damaged equipment Belt Stops Belt Stops Auger Pulley Only B C A D Shear Pins 6 Reverse t...

Page 31: ...odel Intek Snow Horsepower 9 3600 rpm Displacement 18 6 Cu in 305 cc Oil Capacity 28 oz 84 L CHASSIS Wheels 860 960 Tire Size 16 x 4 8 Inflation Pressure 20 psi 1 37 bar Spout Rotation 210 Depress Imp...

Page 32: ...nt assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information li...

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