Simplex S2000A Operating Instructions Manual Download Page 4

 

 

5.0 OPERATION 

 

 

Refer to the instruction sheet supplied with your pump for information on installing and operating your pump source. 

 

1. Check the oil level in the pump. 

2. Make sure all connections are tight and leak free. 

3. Remove air from the system by placing the tool at a lower level than the pump and cycling the tool several times until 

the motion is smooth. 

4. Operate the pump to spread the cylinder jaws. The jaws will close automatically when the pressure is released. The 

speed of retraction is dependent on the length of the hose and other restrictions in the line. 

 

CAUTION:

 Keep hands away from the pivot point of spreader jaws. 

 

 

5.2 After Completing the Job 

 

Before disconnecting hoses, fittings, etc., first be sure the tool is unloaded and retracted, shift the hydraulic controls 

several times to release system pressure. Store the spreader in a clean, dry area. 

 

6.0 MAINTENANCE 

 

Use dust caps on couplers when tool is disconnected to prevent dirt from entering the system. Keep parts clean. 

Inspect all components for damage or wear before and after use. 

 

 

7.0 TROUBLESHOOTING 

 

 

 

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Tool does not advance,
advances slowly, or advances
in spurts.

Oil le vel in pump reservoir is low.

Add oil according to the pump instructions.

Pump release valve open.

Close pump release valve.

Loose hydraulic coupler.

Check that all couplers are fully tightened.

Load is too heavy.

Do not attempt to lift more than rated tonnage.

Air trapped in system.

Remove air accordingto the instructions above.

Cylinder plunger binding.

Check for damage to cylinder.

Have cylinder serviced by a qualified hydraulic technician.

Tool advances, but does
not hold pressure.

Leaking connection.

Check that all connections are tight and leak free.

Leaking tool seals.

.

Locate leak(s) and have equipment serviced by

a qualified hydraulic technician.

Internal leakage in pump.

Have pump serviced by a qualified hydraulic technician.

Tool does not retract,
retractspart way, or retracts
more slowly than normal.

Pump rele ase valve closed.

Open pump release valve.

Pump reservoir is over-filled.

D rain oil level to full mark.

See pump instructions for adding oil.

Loose hydraulic coupler.

Check that all couplers are fully tightened.

Air trapped in system.

Remove air accordingto the instructions above.

Hose I.D. t oo narrow.

Use larger diameter hydraulic hose.

Cylinder retraction spring broken or
other cylinder damage.

Have cylinder serviced by a qualified hydraulic technician.

 

 

To Retrieve Technical Part Sheet Documentation 

Go To www.tksimplex.com  

 

 

Summary of Contents for S2000A

Page 1: ...om Operating Instructions Manual For 1 0 75 Ton Hydraulic Spreaders S2000A S3000A Models Reference 54486 Revison B 01 2008 Table of Contents 1 0 Receiving Instructions 2 0 Safety 3 0 Specifications 4 0 Initial Installation 5 0 Operation 6 0 Maintenance 7 0 Troubleshooting S3000A 75 Ton S2000A 1 0 Ton ...

Page 2: ...e to comply with the following cautions and warnings could cause equipment damage property damage or personal injury CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to or destruction of equipment or other property WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury DANGER is only used wh...

Page 3: ...11 5 29 21 C IN CM 0 38 0 97 1 26 3 20 OIL CAPACITY 0 61 in 3 91 in WEIGHT 5 lbs 25 lbs MAX OPERATING TEMPERATURE 170 0 F 4 0 INITIAL INSTALLATION BEFORE OPERATING PUMP 4 1 Working Pressure The Tool s maximum working pressure is 10 000 PSI 700kg cm 2 Make sure that all hydraulic equipment such as pumps hoses etc used with this spreader are rated at 10 000 PSI 700kg cm 2 operating pressure refer to...

Page 4: ...owly or advances in spurts Oil level in pump reservoir is low Add oil according to the pump instructions Pump re lease valve open Close pump release valve Loose hydraulic coupler Check that all couplers are fully tightened Load is too heavy Do not attempt to lift more than rated tonnage Air trappedin system Remove air accordingto the instructions above Cylinder plunger binding Check for damage to ...

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