Sime SUPERIOR Ci EI Installation & User'S Instructions Download Page 22 | Manualshive

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Supplied By www.heating spares.co Tel. 0161 620 6677

18

7

WIRING DIAGRAM AND INTERNAL VIEW

7.1

FUNCTIONAL FLOW WIRING DIAGRAM

KEY
L

Phase

N

Neutral

F

Fuse F2A

EA

Ignition electrode

ER

Ionisation probe

A

Control box Honeywell S4565CF

TS

H.L. stat

PF

Smoke pressure switch

V

Fan

SM

Outlet temperature sensor

PT

Potentiometer/on-off switch

SB

Ignition reset button and lockout indicator

Fig. 18

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Summary of Contents for SUPERIOR Ci EI

Page 1: ...Supplied By www heating spares co Tel 0161 620 6677 Superior Ci EI Installation Servicing User Instructions IRL ...

Page 2: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 3: ...d adjusted Has the system and boiler been flushed Is the system and boiler full of water and the correct pressure showing on the pressure gauge if a sealed pressurised system is installed Is the Auto Air Vent open if fitted to the system Has the pump been rotated manually Is the gas supply working pressure correct Is the boiler wired correctly See installation manual Has the customer been fully ad...

Page 4: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 5: ... 3 for details The boiler is designed for use with sealed primary water systems and is supplied fully assembled and complete with compression joints for simple connection to the heating system If the wall thickness is less than 0 5 in 19 in the appliance can be installed from inside the room without access to the external wall although a wall liner is required This is available as an optional extr...

Page 6: ... kW Btu h mbar inwg CENTRAL HEATING RANGE 11 9 40 500 13 2 14 7 49 900 9 7 3 9 12 2 41 500 13 5 15 0 51 000 10 2 4 1 12 5 42 600 13 8 15 3 52 200 10 7 4 3 12 8 43 600 14 1 15 7 53 300 11 3 4 5 13 1 44 600 14 5 16 1 54 800 11 9 4 8 13 4 45 600 14 8 16 4 55 900 12 5 5 0 13 7 46 700 15 1 16 7 57 100 13 0 5 2 14 0 47 700 15 4 17 1 58 200 13 6 5 5 14 3 48 700 15 7 17 4 59 300 14 1 5 7 X 14 6 49 700 16 ...

Page 7: ...Consumption W 55 55 60 65 Weight kg 46 46 46 57 TABLE 4 General specifications TABLE 3d Nominal boiler ratings 2 minutes after lighting for Superior 80 Ci EI MODE OUTPUT INPUT N C V INPUT G C V BURNER PRESSURE kW Btu h kW kW Btu h mbar inwg CENTRAL HEATING RANGE 17 6 59 900 19 9 22 1 75 200 8 5 3 4 18 2 62 000 20 5 22 8 77 500 9 0 3 6 18 8 64 000 21 2 23 5 80 100 9 6 3 9 19 3 65 700 21 7 24 1 82 0...

Page 8: ...e current lEE Wiring Regulations BS7871 and in Scotland the electrical provisions of the Building Regulations applicable in Scotland A compartment used to enclose the appliance MUST be desi gned and constructed specifically for this purpose An existing cupboard or compartment may be used provided it is modi fied accordingly Where installation will be in an unusual location special pro cedures may ...

Page 9: ...ring Regulations B5 7671 and local regulations The sup ply connection to the flying lead provided MUST be made to a fused double pole switch having a 3 mm 1 8 in contact separation in both poles serving only the boiler and system controls The fuse rating should be as per the original instructions This connection should be readily accessible and be made adja cent to the boiler All fuses must be AST...

Page 10: ...vided which incorporates a stopcock Provision should be made to replace system water losses by either pre pressurising the system or fitting a make up vessel at the highest point of the system BS 5376 pt2 1976 2 8 4 Fully pumped The heating system design should be based on the following information The appliance pressure drop details are given in Table 4 A minimum flow rate corresponding to a heat...

Page 11: ...Supplied By www heating spares co Tel 0161 620 6677 7 TYPICAL SYSTEM DESIGN FULLY PUMPED OPEN VENTED Fig 5 ...

Page 12: ...ameter which should be sealed with mortar The wall liner is available as an optional extra Drill the lower two fixing holes using a 8 mm masonry drill Fit the plastic plugs provided 3 3 HANGING THE BOILER Remove the outer case securing screws located at the bottom rear of the boiler and lift the case off the appliance Remove the mounting bracket unscrewing the two screws and separate the sealed ch...

Page 13: ...on Remove the turret from the flue assembly From inside the building slide the duct assembly into the wall liner until the sealing ring passes completely through the wall then pull the air duct back until the ring is pulled up to the wall surface Proceed to section 3 5 3 3 5 3 Installations from outside the building only Fit the rubber sealing ring onto the largest diameter of the plastic terminal...

Page 14: ...red from appliance casing to outside wall face Rear outlet A R H side outlet B L H side outlet C mm in mm in mm in STANDARD FLUE KIT 425 16 3 4 350 13 3 4 375 14 3 4 WITH 1 EXTENSION KIT 1 245 49 1 170 46 1 8 1 195 47 WITH 2 EXTENSION KITS 2 065 81 1 4 1 990 78 3 8 2 015 79 3 8 WITH 3 EXTENSION KITS 2 850 112 1 4 2 775 109 1 4 2 800 110 1 4 NOTE Extension kit cod 8084804 ...

Page 15: ...lue outlets examples The diagrams in fig 11 illustrate a number of examples of dif ferent coaxial outlets 3 6 WATER CONNECTIONS Detailed information is given in section 2 8 The appliance is supplied with a flow and return pipe each 22 mm copper exi ting the case at the top rear right hand corner 3 7 GAS CONNECTIONS The gas service cock is located at the bottom right hand side of the appliance Conn...

Page 16: ...Supplied By www heating spares co Tel 0161 620 6677 12 3 8 2 Schematic system wiring diagrams Fig 14 FULLY PUMPED SYSTEM USING TWO ZONE VALVES ...

Page 17: ...Supplied By www heating spares co Tel 0161 620 6677 13 Fig 15 FULLY PUMPED SYSTEM USING MID POSITION ZONE VALVE ...

Page 18: ...d correctly Balance the flow rates through the boiler radiators and hot water tank The complete system should now be allowed to heat to maximum and a final check completed Turn off the system and drain for the final time Refill and vent the system completely Set the boiler and external controls to a suitable setting 4 2 ADDITIONAL OPERATIONS FOR SEALED SYSTEMS Whilst the system is empty and cold c...

Page 19: ...eads from the ignition box taking note of their respective position Slide the burner forwards and at the same time feed the two wires through the grommet in the sealed chamber Remove the burner complete with the electrodes and leads Inspect and if necessary clean the electrodes and the main burner bars Inspect the main injector for any signs of damage or debris and clean if necessary 5 2 FAN ASSEM...

Page 20: ... necessary Repeat it with leads from L to E If meter reads less than infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by discon necting and checking each component is required to trace the faulty component It is possible that a fault could occur as a result of local bur ning arcing but no fault could be found under...

Page 21: ...es Yes No No Yes Fault Fault Satisfactory Does the gas valve open and allow gas to the main burner injector Is there a spark between the ignitor and the burner Yes Operation normal Replace assembly Yes Is there 230 V at the fan motor Yes Check the wiring and rectify No Check the spark gap and rectify No No No Disconnect fan leads from fan motor Is there between 30 60 ohms across fan motor Replace ...

Page 22: ... FUNCTIONAL FLOW WIRING DIAGRAM KEY L Phase N Neutral F Fuse F2A EA Ignition electrode ER Ionisation probe A Control box Honeywell S4565CF TS H L stat PF Smoke pressure switch V Fan SM Outlet temperature sensor PT Potentiometer on off switch SB Ignition reset button and lockout indicator Fig 18 ...

Page 23: ...Safety stat 105 C 3 Air pressure switch 4 Positive pressure test point 5 Negative pressure test point 6 Thermistor 7 Pumped gravity switch 8 Main burner assembly 9 Ignition electrode ionisation probe 10 Cast iron exchanger 11 Fan 12 On Off switch Potentiometer 13 Lock out button 14 Gas valve 15 Main gas nozzle 16 Gas cock 17 Terminal strip ...

Page 24: ...liance and pulling the panel forwards lifting it off the two pins at the top two corners Unscrew the screw retaining the cover of the control box unplug the connector and remove the control box Replace it and re assemble in reverse order 8 5 ELECTRONIC PCB Remove the casing by unscrewing the retaining screws at bottom rear of the appliance and pulling the panel forwards lifting it off the two pins...

Page 25: ...n downwards and once disengaged from the flue turret remove it forwards Replace the fan and re assemble in reverse order 8 12 BURNER VIEWING WINDOW Remove the casing by unscrewing the retaining screws at bottom rear of the appliance and pulling the panel forwards lifting it off the two pins at the top two corners Remove the 4 fixing screws securing the sealed chamber front panel then remove the pa...

Page 26: ...n section 32 2005000 Self threading screw Hex H M5x10 33 6229213 Fan mounting plate 40 50 33 A 6229215 Fan mounting plate 60 33 B 6229214 Fan mounting plate 80 34 2016020 Locked nut M4 35 6225617 Fan 40 50 35 A 6225618 Fan 60 35 B 6225619 Fan 80 36 2000705 Screw M4x12 37 6229103 Terminal strip bracket Position Code Description Model 38 6229101 Smoke pressure switch bracket 39 6225713 Air pressure ...

Page 27: ... pipe 77 6289722 Upper inlet pipe 78 6100203 Copper ogive for pipe Ø 22 mm 79 6229512 Locking nut 1 1 8 81 6100204 Ogive for pipe Ø 28 83 6177505 Ball cock 3 4 x 22 84 2030228 Gasket Ø 17x24x2 85 6289720 Pipe connecting manifold cock 40 50 60 85 A 6289721 Pipe connecting manifold cock 80 86 6291500 Gasket for manifold flange 40 50 60 86 A 6291501 Gasket for manifold flange 80 Recommended stock par...

Page 28: ...l on the outside wall The appliance is suitable for use with natural gas 1 2 APPLIANCE OPERATION The installation engineer will have set the range rated appli ance to the correct heating requirement for the property There should be no need to adjust the boiler control once it has been set unless the temperature set point needs to be increased or decreased The thermostat knob will adjust the set po...

Page 29: ... ignition lock out indicator will illuminate Allow the appliance to cool depress the ignition reset button and turn the rotary control to OFF Switch the electricity supply to the appliance off this will reset the overheat warning lamp Switch the electricity supply to the appliance on and reset the rotary control to its original position If the external controls are calling for heat the appliance w...

Page 30: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 31: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 32: ...rive Naas Road Dublin 12 Ireland Tel 419 19 19 Fax 458 48 06 Furry Park Santry Dublin 9 Ireland Tel 842 70 37 Fax 842 70 45 South Ring West Business Park Tramore Road Coak Tel 021 432 10 66 Fax 021 432 10 68 Ulster Tubes LTD Dufferin Road Belfast BT3 9AA Northern Ireland Tel 048 90 747 550 Fax 048 90 747 502 ...

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