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46

2.1  

BOILER ROOM

The  boiler  room  should  feature 
all  the  characteristics  required  by 
standards  governing  liquid  fuel 
heating systems.

2.2 

BOILER ROOM DIMENSIONS

Position the boiler body on the foun-
dation bed, which should be at least 
10 cm high. The body should rest on 
a surface allowing shifting, possibly 
by  means  of  sheet  metal.  Leave  a 
clearance  between  the  boiler  and 
the  wall  of  at  least  0.60  m,  and 
between  the  top  of  the  casing  and 
the ceiling of 1 m (0.50 m in the case 
of  boilers  with  incorporated  D.H.W. 
tank). The ceiling height of the boiler 
room should be less than 2.5 m.

2.3 

CONNECTING UP SYSTEM

When connecting up the water sup-
ply  to  the  boiler,  make  sure  that 
the specifications given in fig. 1 are 
observed.  All  connecting  unions 
should  be  easy  to  disconnect  by 
means of tightening rings. A closed 
expansion  tank  system  must  be 
used.

2.3.1   Accessories (fig. 2)

To  ensure  boiler  efficiency,  and  a 
pressure relief valve set to 3 bar/294 
kPa (14) and a hydrometer to check 
the system pressure (16).  
Install  a  pressure  relief  valve  cali-
brated  to  6  bar/588  kPa  (7)  on  the 
boiler  water  outlet  pipe  to  prevent 
the  risk  of  bursting  due  to  excess 
pressure build up. If the boiler safety 
valve  cuts  in  frequently,  install  a 
5-litre  expansion  vessel  (15)  with 
maximum  operating  pressure  of  8 
bar/784 kPa on the hot water circuit. 
The tank should be fitted with a nat-
ural  rubber  food-grade  diaphragm. 
The  central  heating  circuit  pump 
(4)  can  be  installed  at  the  rear  of 
the boiler in place of the connection 
union 1” pos. 3 fig. 4/a (we suggest 
you  mount  the  pump  without  the 
WILO-YONOS PARA  RS  15/6  RKC-
KU air degasser). 

2.3.2  Filling the water system

Before  connecting  the  boiler, 

thoroughly  flush  the  system  to 
eliminate scale which could dam-
age the appliance.

Filling must be done slowly so as to 
allow any air bubbles to be bled off 
through the air valves. 
In  closed-circuit  heating  systems, 
the  cold  water  filling  pressure  and 
the  pre-charging  pressure  of  the 
expansion vessel should be no less 
than  or  equal  to  the  height  of  the 
water  head  of  the  installation  (e.g. 
for  water  head  of  5  meters,  the 
vessel  pre-charging  pressure  and 
installation  filling  pressure  should 
be at least 0.5 bar).

2.3.3  D.H.W. production

During the preparation of hot water, 
the circulating pump installed on the 
boiler  circuit  remains  in  operation 
until  the  boiler  thermostat  probe 
detects the pre-selected value. 
Once  the  boiler  thermostat  has 
reach  the  set  point,  and  the  selec-
tor  has  been  set  to  winter  opera-
tion  with  the  room  thermostat  on 
demand,  the  central  heating  circuit 
pump  (not  supplied)  can  be  actu-
ated. 

All  residual  air  in  the  boiler  coils 
must be bled at the first start-up to 
ensure proper operation. 
To facilitate this operation, position 
the slot of the release screw on the 
check  valve  horizontally  (6  fig.  2). 
Once the air has been bled, return 
the screw to its original position. 

Hot  water  for  sanitary  use  is  pre-
pared  by  the  boiler  in  AISI  316L 
stainless  steel,  which  is  fitted  with 
a  special  spiral-shaped  stainless 
steel heat exchanger, a magnesium 
anode to protect the boiler and an in-
spection flange to simplify checking 
and cleaning. 

2.3.4  Characteristics 
 

of feedwater

To prevent lime scale and damage to 
the  tap  water  exchanger,  the  water 
supplied should have a hardness of 
no more than 20°F. 
In  all  cases  the  water  used  should 
be  tested  and  adequate  treatment 
devices should be installed. To pre-
vent  lime  scale  or  deposits  on  the 
primary  exchanger,  the  water  used 

to supply the heating circuit should 
must be treated in accordance with 
UNI-CTI 8065 standards.
The water used for the central hea-
ting system should be treated in the 
following cases:
–  For  extensive  systems  (with  high 

contents of water).

–  Frequent addition of water into the 

system.

–  Should  it  be  necessary  to  empty 

the  system  either  partially  or 
totally.

2.4 

CONNECTION OF

 

CONDENSATION 

 

WATER TRAP (fig. 5)

The  drip  board  and  its  water  trap 
must  be  connected  to  a  civil  drain 
through a pipe (ø 25) with a slope of 
at  least  5  mm  per  metre  to  ensure 
drainage of condensation water. 

The  plastic  pipes  normally  used 
for  civil  drains  are  the  only  type 
of  pipe  which  is  appropriate  for 
conveying condensation to the buil-
ding’s sewer pipes.

 

2  INSTALLATION

Summary of Contents for Estelle HE B4 INOX ErP

Page 1: ...CTION 48 3 USE AND MAINTENANCE 3 1 COMMISSIONING THE BOILER 49 3 2 LIGHTING AND OPERATION 3 3 REGULAR CLEANING 50 3 4 ANTIFREEZE PROTECTION 52 3 5 USER WARNINGS 3 6 DISPOSAL OF THE EQUIPMENT 3 7 SIGNAL LED D H W PUMP ESTELLE HE B4 INOX ErP ENGLISH CONFORMITY Our Company declares that ESTELLE HE B4 INOX ErP boilers comply with the essential requirements of the following directives Boiler Efficiency...

Page 2: ... H flow G 1 UNI ISO 228 1 R C H return G 1 UNI ISO 228 1 U D H W outlet G 3 4 UNI ISO 228 1 E D C W inlet G 3 4 UNI ISO 228 1 C Recirculation G 3 4 UNI ISO 228 1 S Boiler drain MODEL SERIAL NUMBER YEAR OF CONSTRUCTION WATER CONTENT IN BOILER HEAT INPUT MAX HEAT OUTPUT MAX MAX OPERATING PRESSURE CONTENTS D H W HEAT INPUT MAX D H W MAX OPERATING PRESSURE D H W D H W FLOW RATE POWER SUPPLY MAX POWER ...

Page 3: ...stment range C 30 60 D H W production D H W tank capacity l 110 D H W flow rate EN 625 l min 21 D H W flow rate t 30 C l h 720 Recovery time from 25 C to 55 C min 12 D H W tank max water head bar kPa 7 686 Weight kg 220 15 7 12 8 2 13 6 6 3 5 4 9 16 14 11 1 10 17 18 R M E C U KEY 1 Cast iron boiler 2 Water switch 3 Automatic air vent 4 C H pump not supplied 5 D H W pump 6 Non return valve 7 D H W ...

Page 4: ... burners must be regulated such that the CO2 value is that indicated in point 1 3 with a tolerance of 5 44 0 120 1500 1000 500 Portata acqua l h Perdite di carico mbar 100 80 20 40 60 2000 Rondò Estelle B4 Rondò Estelle B 140 160 180 200 2500 3000 220 Rondò Estelle B5 Fig 4 NOTE Water head losses obtained with t 10 C 1 7 WATER HEAD LOSSES fig 4 Water flow l h Head losses mbar L Volumen mm dm3 HE B...

Page 5: ... a 1 8 MAIN COMPONENTS fig 4 a KEY 1 Control panel 2 Breather valve 3 Connection union 1 4 Bulb housing sheath 5 Cast iron boiler 6 D H W pump 7 Control valve 8 Air relief valve 9 Water switch 10 110 litre tank ...

Page 6: ...equal to the height of the water head of the installation e g for water head of 5 meters the vessel pre charging pressure and installation filling pressure should be at least 0 5 bar 2 3 3 D H W production During the preparation of hot water the circulating pump installed on the boiler circuit remains in operation until the boiler thermostat probe detects the pre selected value Once the boiler the...

Page 7: ...47 1 2 Fig 5 KEY 1 Drain hose 2 Condensate drain tap ...

Page 8: ...or injury caused to persons due to failure to earth the boiler Always turn off the power supply before doing any work on the elec trical panel Fig 5 a KEY TS Safety stat EI Summer Winter switch TA Room stat TB Tank stat TC Boiler stat TL Limit stat IG Main switch PB D H W pump PI C H pump B1 Permanent Feeding Burner SIME optional B2 Direct Feeding Burner not supplied R R2 Relay SA Power on light S...

Page 9: ...osition the system pump con trolled by the room stat will start up In this case operation of the burn er will be controlled by the boiler stat 8 at the preset temperature for best results set the boiler stat knob 8 to a temperature no lower than 60 C to prevent the formation of condensate The set temperature value can be checked on the thermometer 5 3 2 2 Safety stat fig 6 The manually reset safet...

Page 10: ...he gas feed pipe tap and the water tap if the boiler remains inoperative for a long period 3 3 REGULAR CLEANING Maintenance of the boiler should be carried out annually by an autho rised service engineer Disconnect the boiler from the electrical supply before servicing or maintenance is carried out 3 3 1 Smoke side boiler fig 7 To carry out cleaning of the smoke passages remove the screws that fix...

Page 11: ...tions Check the regular fuel flow the cleanness of the filters of the nozzle and air vent from the tube Check the regular spark ignition and the proper function of the burner The burner ignites regularly but the flame goes out immediately Check the flame detection the air calibration and the function of the appliance Difficulty in regulating the burner and or lack of yield Check the regular flow o...

Page 12: ...boiler shutoff valve Control the presence of air in the system the function of the circu lation pumps Check the load pressure of the appliance the efficiency of the expansion tanks and the valve calibration 3 4 ANTIFREEZE PROTECTION In freezing weather make sure that the heating system continues to fun ction and that the rooms are kept warm enough including the room in which the boiler is installe...

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