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Operating manual - English

CROWN

Copyright Silca 2001

1

GUIDE TO THE MANUAL

This manual has been produced to serve as a guide for users of the CROWN key-cutting machine. Read
it carefully; it is essential if you wish to operate your machine safely and efficiently.

C

ONSULTATION

The contents of the manual are divided into sections relating to:                                               Chapter
-

Transport and handling ................................................................................................................... 1

-

Description of machine and safety devices .......................................................................... 2-3-4-5

-

Proper use of the machine ..........................................................................................................  5-6

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Maintenance ..................................................................................................................................  7

-

Optional devices ........................................................................................................................... 10

Summary of Contents for Crown D422143XA

Page 1: ... Operating manual D422143XA vers 1 0 CROWN CROWN ...

Page 2: ...ts reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A published in october 2001 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ...9 5 5 Separate parts 9 5 6 Connection to the mains 9 6 REGULATION AND USE OF THE MACHINE 10 6 1 Control and gauging 10 6 2 Gauging 10 6 3 Cutting operations 11 7 MAINTENANCE 12 7 1 Cutter replacement 12 7 2 Tracer point replacement 12 7 3 Replacing the fuses 12 8 WASTE DISPOSAL 13 9 ASSISTANCE 14 9 1 How to request service 14 10 SYNCHRONISED DEVICES 15 10 1 Devices T2 T3 T4 T5 T6 T7 T8 T9 T13 16 1...

Page 4: ......

Page 5: ...CROWN key cutting machine Read it carefully it is essential if you wish to operate your machine safely and efficiently CONSULTATION The contents of the manual are divided into sections relating to Chapter Transport and handling 1 Description of machine and safety devices 2 3 4 5 Proper use of the machine 5 6 Maintenance 7 Optional devices 10 ...

Page 6: ...ential FURTHER RISKS There are no further risks arising from the use of the CROWN key cutting machine PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR The CROWN key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions use of protective goggles and observation of th...

Page 7: ...box 1 cut the straps with scissors and remove 2 prise off the staples 3 open the box without damaging it as it may be used again e g removals dispatch to the manufac turers for repairs or servicing 4 check the contents of the box which should comprise 1 CROWN key cutting machine 1 set of documents including operating manual spare parts list and guarantee 1 set of accessories 1 power cable 1 4 Mach...

Page 8: ...1 2 WORKING PARTS Fig 3 A Master switch B Tracer point C Cutter D Safety screen E Slide F Lever G Height adjusting screw G1 Wedge locking knob H Wedge L Synchronised device optional Q Safety device R START button S STOP button A B C D E F H S R Q L G1 G ...

Page 9: ...e H The slide moves by lever F which returns to the idle position by means of a return spring located under the slide The height of the wedge can be adjusted by means of a knob G which is also used to lock the wedge in position G1 KEY CUTTING UNIT The key cutting unit comprises the operational parts of the machine which work together to read and reproduce the key Cutter A cutter with cylindrical h...

Page 10: ...ght 180 mm WEIGHT Kg 15 5 SOUND PRESSURE sound pressure Lp A max 75 76 dB A 3 2 Electrical circuit The main parts of the electrical and electronic circuit on the CROWN are listed below 1 Safety device intake 2 START button 3 Relay 3 contacts 220V 4 STOP button 5 Relay contacts 6 Safety device plug 7 Machine plug 8 Fuse rapid 5x20 3 15A 250V 9 Master switch 10 Motor 230Va c 50Hz 11 Condenser 6 3 µF...

Page 11: ...pters The accessories provided are cod D302883ZZ 8 mm SPANNER cod D309226ZZ FUSE 5X20 2 pz 3 15 Amp fuse rapid 230V 1 2 3 4 5 6 9 10 cod D300221ZZ 2 mm ALLEN KEY 2 mm cod D300222ZZ 2 5 mm ALLEN KEY cod D300225ZZ 5 mm ALLEN KEY cod D300226ZZ 6 mm ALLEN KEY cod D300219ZZ 3 mm ALLEN KEY cod D300223ZZ 3 mm ALLEN KEY cod D300224ZZ 4 mm ALLEN KEY 8 cod D302434ZZ 1 5 mm ALLEN KEY 7 ...

Page 12: ...tal conditions To ensure that the best use is made of the CROWN key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided the ideal conditions for the machine are temperature between 0 and 40 C relative humidity approx 60 5 3 Positioning Place the machine on a horizontal surface solid enough to take the weight 16 Kg To facilitate operation and maint...

Page 13: ...ine are packed separately and must be fitted to the CROWN by the operator as follows POWER CABLE First connect the key cutting machine and the power cable Q then connect the free end of the power cable to the power mains fig 6 Fig 6 5 6 Connection to the mains It is extremely important for the operator s safety to ensure that the key cutting machine is connected to the power mains with the right v...

Page 14: ...ach the power supply cable from the machine socket 2 fit the new cutter but do not lock in with the grub screw C1 fig 7 3 fit two key blanks into the device and secure in place 4 take the slide forward so that the tracer point comes into contact with the key In this position use the grub screw to lock the cutter butting against the key fig 7 Gauging height The height of the wedge is adjusted solel...

Page 15: ...he following recommendations Always work with dry hands Check that the machine is properly earthed Use the protective goggles even if the cutting tool is fitted with a protective shield Start the motor only when all the operations with the carriage have been carried out securing keys etc Keep hands away from the cutting tool when in motion ...

Page 16: ...ructions below never carry out maintenance or servicing with the machine switched on always remove the mains plug follow all the instructions in the manual to the letter use original spare parts always check that any screws or nuts removed when replacing a piece are properly tightened 7 1 Cutter replacement To replace the cutter loosen the grub screw C1 and remove the cutter Fit the new cutter and...

Page 17: ...aste are listed in the enclosures to current Italian and EU waste disposal regulations Re cycling is a recommended ecological practice PACKING The CROWN is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins To facilitate disposal of the waste generated by...

Page 18: ...facturer or in the special Service Centres recommended by Silca On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 9 1 How to request service The guarantee attached to CROWN key cutting machine ensures free repairs or replacements of faulty parts within 12 months of purchase All other service calls must be arrang...

Page 19: ...sult the table below SYNCHRONISED DEVICES T2 D700189ZB for PROGRES FONTAINE CORNI 5 T8 D700195ZB for POLLUX 5 T3 D700190ZB for PROGRES FONTAINE CORNI 7 T9 D700196ZB for POLLUX 7 T4 F700191ZB for VIGIE PICARD 6 T13 D700199ZB for CAVITH T5 D700192ZB for LAPERCHE 6 T14 D704534ZB for VIGIE PICARD 8 T6 D700193ZB for JPM 5 T17 D709355ZB for GB2 T7 D700194ZB for DAD DECAYEUX 5 T10 D700329ZB for tubolar k...

Page 20: ...front stop N Lock in place with the grub screws T and T1 which are visible through the holes on top of the device If they are not visible turn the key clockwise until the grub screws can be seen 3 Block rotation of the device with the knob K and turn on the machine motor to start cutting 4 Push the carriage lever forwards so that the tracer point can enter the cut to be copied Take great care when...

Page 21: ... bushing seat and lean it against the retainer N and tighten it with the ring nut W using finger tightness only 4 Repeat the same operations with the keyblank to be cut 5 Release the two handles K K1 to allow rotation of the clamp holding bushings and proceed in duplicating tightening the knob K1 during the cutting operation and rotate the key always in a counter clockwise direction by turning the...

Page 22: ... proceed in making two cuts opposite to each other and check the diameter without taking out the key being sure it is equal to the original key diameter Important for normal use the machine has to set to zero so that it goes back to its basic gauging point 0 corresponding to a key of an inside diameter of 8 2 mm 0 334 in Fig 13 WARNING The pin of a cylinder are divided into normal oversized MASTER...

Page 23: ...the screw G in a counter clockwise direction in order to lower the device In order to make this particular stem cut we must turn the screw G completely in a clockwise direction until it reaches the end of the stroke CONTROLS AND COMPARISONS among various types of keys The picture fig 15 illustrates the correct way to control the diameter of the original key that is compared with the data on the ta...

Page 24: ...n such a case proceed as follows 1 loosen knob M 2 turn screw G in the direction required bearing in mind that a complete turn of the screw gives a height variation of 0 1 mm 3 when the variation required has been obtained tighten the knob M 4 cut the two opposite grooves Without removing the keys check the two diameters which should be identical Important the machine must be zeroed in order to wo...

Page 25: ...81 6 5 4 1 1 0 CENTURY 10 02 7 52 8 36 0 75 6 5 4 1 1 0 13 CHICAGO 10 16 8 30 8 65 0 95 6 5 4 1 1 0 275 CHICAGO 9 30 7 60 7 75 0 82 6 5 4 1 1 0 175 FORT MAS 9 53 7 20 7 62 1 15 6 5 4 1 1 0 24 MERONI 9 55 8 05 8 36 0 75 6 5 4 1 1 0 13 PC CORTELLEZZI 9 65 8 00 8 32 0 83 6 5 4 1 1 0 11 SIDLEEN 9 50 7 50 8 20 1 00 6 5 4 1 1 0 AGA MONDRAGON Spain 9 55 7 90 8 10 0 825 6 5 4 1 1 0 12 9 80 10 1 10 6 5 4 1...

Page 26: ...fit the ring Y to maintain the setting as described above 4 remove the bushing B2 by turning it anticlockwise 5 install the T14 device on the machine 6 fit the keys original and key blank in front of the tracer point and cutter respectively push the bit against the stop N and secure the keys with the grub screws T and T1 7 Cutting positions 1 2 4 5 6 8 Move the shim E1 completely to the right and ...

Page 27: ...t into the left hand seat on the device check that when the sample key is taken up to the tracer point this enters the first cut freely If not the tracer point meets obstacles proceed as follows 1 loosen the grub screw T keeping the key firmly against the tracer point without excessive pres sure 2 turn the key clockwise slightly fig 21 until the tracer point can enter the cut completely 3 tighten ...

Page 28: ...Operating manual English CROWN Copyright Silca 2001 24 Fig 21 Fig 22 J T T T1 K1 ...

Page 29: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group ...

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