Sigtronics UT-4D Installation And Operating Instructions Manual Download Page 5

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Do not use crimp type splices. They can become intermittent over 
time. Use a good quality electrical tape, or better yet, use heat shrink 
tubing to cover the soldered connections. The connections to the 
headset jacks and PTT switches will also have to be soldered. See 
Figure 3 for jack terminal identification.

We also do not recommend using screw type terminal strips for 
intercom connections. There have been several instances where 
terminal strips introduced high levels of electrical noise like alternator 
whine into the intercom system. It is acceptable however to tie the 
intercom red and green power wires to existing vehicle terminal strips.

The best place to run the wiring between the unit and the jack and 
PTT switches is out of sight. It should be run behind vehicle panels 
and/or up in the headliner. This will reduce the chance of personnel 
or equipment catching on or damaging the wiring. Wire routing 
should take into account normal vehicle operations. Wires should 
not interfere with any of the vehicle’s controls, compartments, or 
doors. If the vehicle’s cab tilts up for engine servicing, run wiring 
along the existing vehicle wiring bundle. Make sure that wiring does 
not interfere or restrict the tilting operation. Also, make sure that the 
tilting operation will not cut or sever the wiring.

Make sure that the wiring does not rest on sharp edges. Over time 
the vehicle’s vibration may cause a sharp edge to cut into the wire. 
Use the provided wire grommets wherever the four conductor wire 
goes through the hole into a jack box. Use wire ties or tie wraps to 
secure and strain relieve the wire.

At this time do not put the covers on the jack boxes or tighten up 
the PTT switches. You will need to verify the correct operation of the 
system before you close everything up.

Power Connections:

The UltraSound unit will run on 11-16 VDC. CAUTION: UltraSound units 
are designed for negative ground vehicles only. They can be used on 
positive ground vehicles only if a Sigtronics Positive Ground Adapter 
is used. Contact your Sigtronics dealer on pricing and availability.

Make sure that the vehicle power is turned off before connecting the 
UltraSound power wire. The power for the UltraSound unit comes in 
on the red and green wires on the Headset Jack and PTT Switch Cable.

Connect the red wire to vehicle power. (Try not to use a power buss 
that also runs electrical motors such as fans or light bars with rotating 
lights.) Connect the green wire to the vehicle chassis ground.

FIGURE 4

SPEAKER HI 

(2) VIOLET 

NOTE 1

SPEAKER LO 

(3) VIOLET 

NOTE 1

PTT HI 

(5) WHITE 

NOTE 2

MIC LO 

(4) BLACK

MIC HI 

(1) BROWN

PTT LO 

(6) WHITE 

NOTE 2

123

RADIO 1

UT-4S/6S (SINGLE RADIO) WIRING DIAGRAM

NOTES:

1) CONNECT EITHER VIOLET WIRE TO THE RADIO SPEAKER HI OUTPUT.  CONNECT

THE REMAINING VIOLET WIRE TO SPEAKER LO.

2) CONNECT EITHER WHITE WIRE TO THE RADIO PUSH-TO-TALK (PTT) KEY LINE INPUT.

CONNECT THE REMAINING WHITE WIRE TO THE PTT KEY LINE RETURN (PTT LO).

3) USED ON UT-6S UNITS ONLY.

(7) RED

+11 to +16

VOLTS DC

FUSE

(1 AMP)

CHASSIS

GROUND

(12) GREEN

(2) WHITE / RED

(1) WHITE / BLACK

(10) WHITE / BLUE

(11) WHITE / ORANGE

(9) TAN

(3) BLUE

(8) TAN

(4) BLACK

(11) WHITE / ORANGE

(10) WHITE / BLUE

(13) TAN

(14) WHITE / BROWN

(15) YELLOW

NOTE 3

NOTE 3

NOTE 3

P1

J1

J2

P2

PTT SWITCH

TIP

BARREL

RING

HEADSET JACK

PASSENGER

BARREL

HEADSET JACK

DRIVER

PTT SWITCH

RING

TIP

RING

TIP

BARREL

HEADSET JACK

CREW #1

TIP

RING

BARREL

HEADSET JACK

CREW #2

HEADSET JACK

DRIVER’S AUXILIARY

RING

BARREL

TIP

PTT SWITCH

RING

TIP

HEADSET JACK

CREW #3    

NOTE 3

BARREL

HEADSET JACK

CREW #4    

NOTE 3

BARREL

TIP

PTT SWITCH

RING

INTERCOM UNIT

UltraSound

INTERCOM

R

Summary of Contents for UT-4D

Page 1: ...ted headsets via Push To Talk PTT switches Applications The unit is designed for tactical rescue and mobile command center vehicles Voice Activated Intercom VOX feature allows hands free com munication between headsets connected to the UltraSound unit Start speaking and the intercom turns on instantly to relay your message clearly to the other headsets Stop talking and it turns off to reduce backg...

Page 2: ...DIO 1 RADIO 2 switch is heard RADIO MIC TRANSMIT GAIN Located on the back of the unit Sets the transmit mic audio level for the radio s RADIO VOLUME Located on the back of the unit Sets the range of receive audio from the radio s ULTRASOUND INSTALLATION Standard Equipment Included Besides the Intercom unit each UltraSound system comes complete with the following UT 4S 4D UT 6S 6D Intercom Mounting...

Page 3: ...headset cable do not interfere with the normal operation of vehicle doors or compartments 5 In vehicles with intercom headset positions installed in open crew positions the combination of wind road and engine noise picked up by these crew position headsets can in some cases produce excessive background noise in the intercom system Additionally wide variations in engine noise from idle to high RPM ...

Page 4: ...1 2 inch hole in the panel Install jack with mounting washers and nut as in Figure 3 Both jack insulating washers must be used The Jacks have to be insulated from mounting spot to minimize electrical noise getting into intercom system No need to tighten the jack now You may have to remove the jack to connect the wires PTT Switch Installation In order for the Driver or Passenger positions to transm...

Page 5: ...put the covers on the jack boxes or tighten up the PTT switches You will need to verify the correct operation of the system before you close everything up Power Connections TheUltraSoundunitwillrunon11 16VDC CAUTION UltraSoundunits aredesignedfornegativegroundvehiclesonly Theycanbeusedon positive ground vehicles only if a Sigtronics Positive Ground Adapter is used Contact your Sigtronics dealer on...

Page 6: ... PTT Switch Cable The problem could be anywhere along the blue wire connection between the headset jacks and the UltraSound unit INTERCOM IN SOME HEADSETS BUT NOT IN OTHERS 1 Make sure that UltraSound controls are set as above 2 Make sure that none of the PTT buttons are pressed 3 Make sure that none of the PTT wires white red white blue or yellow if applicable are shorted to ground R UT 4D 6D DUA...

Page 7: ...itch 3 Reversed PTT lines The Drivers PTT line connected to the Pas senger s PTT switch and vise versa Electrical Noise Test The last thing to do before the radios are hooked up to the unit is a simple noise test to verify system wiring as well as vehicle electrical system integrity 1 Unplug all intercom headsets except for the Drivers 2 Make sure all the UltraSound panel controls and switches are...

Page 8: ...tercom VOLUME control to approximately the 10 o clock position IV RADIO HOOK UP The connection of the UltraSound unit to the vehicle s radio s should be done by someone familiar with the radio s such as your radio installer Refer to the UltraSound Wiring Diagram Figure 4 for UT 4S and UT 6S units or Figure 5 for UT 4D and UT 6D units Only the radio functions are shown for the radio end of the Ultr...

Page 9: ...ugh the Ultra Sound sound as good or better than when using the radio hand microphone 5 If the receiving party reports that your transmissions are still weak with the MIC XMIT GAIN ADJ at the full clockwise position then switch the RADIO 1 MIC XMIT GAIN RANGE switch to the HI position down for Radio 1 and repeat steps 3 and 4 above That s all there is to it Once the gain is set also check radio op...

Page 10: ...n Next set the Radio 2 Microphone Transmit Gain The Radio 2 Microphone Transmit Gain Adjustments are the top set of the two located on the back of the UltraSound unit The adjustment procedure is very similar to that of the Radio 1 Mic Transmit Gain adjustment First set the RADIO 2 MIC XMIT GAIN RANGE switch to the LO position default setting NOTE the HI and LO switch positions for Radio 2 are upsi...

Page 11: ...low off system When you speak your voice will be heard in the headsets but the sound will cut off about a second after you stop speaking Minor readjustment of the squelch may be necessary if the background noise level changes significantly engine idling to cruise power with siren on Radio Operation With the UltraSound System your radio s are heard through the headsets as well Adjust the volume lev...

Page 12: ...e Warranty Two Years Sigtronics Installation Hot Line Number 1 800 367 0977 ext 8 Monday through Friday 8 00 a m to 4 30 p m Pacific Time www sigtronics com 12 9 2015 ULTR_TAC_INSTL pdf Rev I P N 700062 igtronics S 0 25 0 50 6 7 0 2 DIA 0 01 0 4 05 2 025 2 025 6 0 7 85 2 35 1 5 0 50 CABLES TOP VIEW FRONT VIEW MOUNTING BRACKET BOTTOM VIEW Sigtronics UltraSound Intercom Typical Installation Dimensio...

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