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Water in air lines is a constant threat to the proper operation of air tools.  Even near freezing
operating conditions, a good  refrigerant type dryer is essential.  A good dryer will remove 95%
or more of water right at the compressor.  The remaining moisture is removed at the water leg in
the piping system or in the filter (Part No. 008559).

NOTE: Additional information is available in the Signode publication, "Air Supply Manual" (Part
No. 186038).  If you have any questions, contact your local Signode Representative. 

LUBRICATION

The air tool must be properly lubricated.  This is achieved by keeping the air line lubricator filled
with oil and correctly adjusted.  Without proper lubrication, the tool will become sticky and will
be difficult to release from the strap. 

Install the lubricator as close to the air tool as possible.  The arrow on the lubricator's top
surface must point in the direction of air flow. 

For proper operation, oil must drop through the lubricator sight glass at a rate of 4 to 10 drops
per minute.  This rate is checked while the air tool is running free.  Only 20% of this oil is actually
delivered to the tool. The remaining oil drops back into the oil reservoir.  The unit is factory set
and should require no adjustment.  If an adjustment is required, the adjusting screw on top of
the lubricator may be turned as marked to reduce or increase the flow of oil. 

The correct grade of oil must be used in the lubricator; too heavy an oil will not provide sufficient
lubrication and will cause sticking and sluggish operation of the air tool. 

Recommended oils are any good grade of rust and oxidation inhibiting oil with a viscosity of 80-
120 S.U.S. at 100 degrees Fahrenheit.  (0.15 to 0.25 cm

2

 /sec. at 38 degrees Celsius), such as:

 Non Fluid Oil Co., grade #LS-1236
 Signode oil - Part No. 008556

If necessary, use SAE #5 or SAE #10 non-detergent, cut 1 to 1 with kerosene. 

NOTE: Some oils contain anti-wear additives which may disable the tool.  Be certain to use
recommended oil. 

Several drops of lubricator oil added to the inlet of the air line each day will help insure good
operation.  A noticeable reduction of performance can usually be corrected by squirting a few
drops of oil into the air line. 

COLD WEATHER OPERATION

If a tool does not operate satisfactorily in freezing temperatures, certain steps can correct the
problem. The following steps can be taken to improve cold weather operation of the tool:

a. An air line dryer adjacent to the compressor.

b. Use lubricant recommended by Signode.  Signode has tested the use of anti-freezes, none

work well in air tools; the tool will gum up when anti-freezes are introduced and will not
function properly. The best lubricant for freezing weather is the 1 to 1 oil and kerosene
combination.

c. If possible, run the air supply line to a indoor located Filter-Regulator-Lubricator or relocate

the F-L-R to a warmer operating area.

Summary of Contents for PN2-114

Page 1: ...SIGNODE 3620 WEST LAKE AVENUE GLENVIEW ILLINOIS 60026 U S A PN2 114 PN2 2 AIR POWERED TENSIONERS...

Page 2: ...TRAINING This tool must not be used by persons not properly trained in its use Be certain that you receive proper training from your employer If you have any questions contact your Signode Representa...

Page 3: ...er s manual If the joint does not appear to have been made properly then the operator must proceed as follows A Make certain that the tool s operating instructions are being followed before applying a...

Page 4: ...nal injury TABLE OF CONTENTS General Safety Instructions 2 Specifications 4 Major Components 5 Installation 5 Maintenance 5 Pneumatic Information 6 Strap Tension 8 Operating Instructions 9 Parts List...

Page 5: ...ment of a strapping dispenser to provide a continuous supply of strap for the application and a satisfactory air supply TOOL MAINTENANCE Clean the tool daily with a brush and apply light machine oil t...

Page 6: ...oil The air hose must have at least a 3 8 I D A quick disconnect socket fitting is installed on the stress spring end of the hose for convenient hookup to the air tool Filter Regulator Lubricator Uni...

Page 7: ...e far end terminates in a water leg Branch lines are taken from the top of the main never off the bottom Every branch should have a water leg at its lowest point with a drain cock which is drained dai...

Page 8: ...to reduce or increase the flow of oil The correct grade of oil must be used in the lubricator too heavy an oil will not provide sufficient lubrication and will cause sticking and sluggish operation of...

Page 9: ...pressure by 5 psi 0 35 Bar increments until the strap does not break APPROXIMATE STRAP TENSIONS AIR PRESSURE TENSION psig Bar lbs Newtons 90 6 2 1600 7104 80 5 5 1425 6327 70 4 8 1200 5328 60 4 1 105...

Page 10: ...bundle and rethread the strap end through the seal as shown Bend the strap end back sharply under the seal about 2 inches and pull out the slack strap For 3 4 strap use 34HOC Seals For 1 1 4 strap us...

Page 11: ...on on the strap Inspect the seal to make sure the sealing tool has properly formed a joint 5 Before shutting of the air break the strap at the seal by swinging the tensioner up and down as shown DO NO...

Page 12: ...mended spare parts are underlined and should be stocked Common hardware parts can be obtained at any local hardware supply Apply one drop of Loctite 242 Blue sealant to cleaned parts Allow 12 hours to...

Page 13: ...EARANCE The feedwheel Key 20 to roller Key 26 clearance is set by turning the set screw Key 10 until there is a 005 010 clearance to be established between the two parts NOTE The feedwheel and roller...

Page 14: ...12 1 008751 Needle bearing Torr M781 13 1 008752 Truarc N5000 62 14 1 423515 Bearing Fafnir B539DD 15 1 024038 Bearing Fafnir KP10A 16 1 423529 Worm gear 17 1 423501 Feedwheel shaft 18 1 423509 Cover...

Page 15: ...ear housing 11 about 1 3 full with Non Fluid Oil K55 or equivalent 2 When assembling the worm gear the side stamped T must face towards the back of the housing 3 Bearing must be installed with wide sh...

Page 16: ...2 423793 Bevel spring washer 30 1 306612 Pin 31 1 423795 Gear housing 33 1 286373 3 symbol safety sign 34 1 280537 On Off label When ordering parts please indicate air motor model part number and des...

Page 17: ...17 VIEW B...

Page 18: ...18...

Page 19: ...s defined in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description PN2 Machine Type Pneumatic Tensioner Hand Strapping tool Pro...

Page 20: ...the tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine...

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