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8860 Dual Channel Conductivity/Resistivity Controller 

Electrical Connections

Caution:  Failure to fully open terminal jaws before removing wire may permanently damage instrument.
This product must be provided with a means to disconnect all current carrying conductors connected to the main AC line, or, 
as part of the building installation.

Wiring Procedure
  1.  Remove 0.35- 0.47 in. (9-12 mm) of insulation from wire end.
  2.  Press the orange terminal lever downward with a small screwdriver to open terminal jaws.
  3.  Insert exposed (non-insulated) wire end in terminal hole until it bottoms out. 
  4.  Release orange terminal lever to secure wire in place.  Gently pull on each wire to ensure a good connection.

Wiring Removal Procedure
  1.  Press the orange terminal lever downward with a small screwdriver to open terminal jaws.

Wiring Tips

:

•  Do not route sensor cable in conduit containing AC power wiring - electrical noise may interfere 

with sensor signal.

•  Routing sensor cabling in grounded metal conduit may prevent moisture damage, electrical 

noise, and mechanical damage.

•  Seal cable entry points to prevent moisture damage.
•  Do not insert two wires into a single terminal.  If necessary, splice the wires together before 

inserting into the terminal.

 

RELAY 1 

RELAY 2 

RELAY 3 

RELAY 4 

N/C N/O COM 

N/C N/O COM 

N/C N/O COM 

N/C N/O COM 

RELA

Y

 3,4 

OPEN  

COLL

  3,4 

- OPEN COLL

 4 

+

 OPEN COLL

 4 

 OPEN COLL

 3 

+

 OPEN COLL

 3 

-

   LOOP

 2 

+

  LOOP

 2 

-

   LOOP

 3 

+

  LOOP

 3 

-

   LOOP

 1 

+

  LOOP

 1 

SHLD 

ISO GND 

TEMP

  1 

SGNL

 1 

SHLD 

ISO GND 

TEMP

 2 

SGNL

 2 

POWER 

OUTPUT

 OPTION 

-

 

11 - 24V       
 0.5 A 

-

 

3-8860.610 D 

100 - 240V    
50-60Hz, 20VA 

LISTED 
E171559 

¨ 

 

LR92369 

Internal open-collector

output circuit

Outputs

+

+

 

Caution:

Electrical shock hazard exists!

Never connect live AC lines to the 

instrument. 

♦ 

Always connect a ground wire to 

the ground terminal when using 
AC power.

*

Output Option Switch

•  In OPEN COLLECTOR  position, relays 3 and 4 are open 

collector outputs as shown.

•  In RELAY 3, 4 position, relays 3 and 4 are dry contact relays 

identical to relays 1 and 2.

•  The menu references in the 8860 display will not change. 

Outputs 3 and 4 will be identi

fi

 ed as "Relay" regardless of 

switch setting.

4 to 20 mA loop Outputs

The current loops in the 8860 are passive circuits.

12-24 VDC must be provided from an external source. 

A single loop is illustrated for clarity.

PLC or Recorder 

Power 

Supply 

12-24 VDC 

 


Loop 1 

Loop 2 

Loop 3 

+ + 

Channel 3 
4-20 mA in 

Channel 1 
4-20 mA in 


Channel 2 
4-20 mA in 


+

8860 4 to 20 mA outputs 

Summary of Contents for 8860

Page 1: ...00 to 240 VAC 10 50 60 Hz 20VA or 11 to 24 VDC 10 regulated 0 5 A max 3 8860 11 to 24 VDC 10 regulated 0 5 A max Three 4 to 20 mA Outputs Passive isolated fully adjustable and reversible 4 to 20 mA outputs are independently source selectable Max loop impedance 150 Ω 12 V 450 Ω 18 V 750 Ω 24 V Update rate 100 mS Accuracy 0 03 mA 25 C 24 VDC Open collector outputs 2 available optically isolated 50 m...

Page 2: ...not insert two wires into a single terminal If necessary splice the wires together before inserting into the terminal RELAY 1 RELAY 2 RELAY 3 RELAY 4 N C N O COM N C N O COM N C N O COM N C N O COM RELAY 3 4 OPEN COLL 3 4 OPEN COLL 4 OPEN COLL 4 OPEN COLL 3 OPEN COLL 3 LOOP 2 LOOP 2 LOOP 3 LOOP 3 LOOP 1 LOOP 1 SHLD ISO GND TEMP 1 SGNL 1 SHLD ISO GND TEMP 2 SGNL 2 POWER OUTPUT OPTION L N 11 24V 0 5...

Page 3: ...e process condition The maximum pulse rate is 400 pulses per minute Example As the process falls below 10 μS the output will start pulsing in relation to the process value the max pulse endpoint and the programmed pulses min Pulse rate will increase as the process approaches the programmed endpoint SHLD ISO GND TEMP 2 SGNL 2 SHLD ISO GND TEMP 1 SGNL 1 RED WHITE BLACK SILVER SHLD RED WHITE BLACK SI...

Page 4: ...n Signet Conductivity Resistivity Transmitter C1 23 45µS C2 8 72µS Relay 1 Relay 2 ENTER VIEW menu During normal operation the ProcessPro displays the VIEW menu When using the CALIBRATE or OPTIONS menus the ProcessPro will return to the VIEW menu if no activity occurs for 10 minutes To select the item you want displayed press the UP or DOWN arrow keys The items will scroll in a continuous loop Cha...

Page 5: ... UP DOWN keys in sequence After entering the Key Code the display will show the first item in the selected menu Step 3 Scroll menu with UP or DOWN arrow keys Step 4 Press RIGHT ARROW key to select menu item to be edited The first display element will begin flashing Step 5 Press UP or DOWN keys to edit the flashing element RIGHT ARROW key advances the flashing element Step 6 Press ENTER key to save...

Page 6: ...onitored by Relay 1 Cond 1 Cond 2 Temp 1 Temp 2 Function Set Relay 1 activation point The maximum value acceptable is 999999 USP setpoints are high alarms where the setpoint is a percentage below the USP limit Relay 1 will be deactivated at setpoint Hysteresis depending on High or Low selection When the relay Mode is USP defined as a HIGH alarm Hysteresis is displayed in μS Set up to 6400 seconds ...

Page 7: ... based on the measured temperature Using the USP function In the 8860 USP setpoints are defined as a percentage below the USP limit so a USP alarm is always a HIGH alarm The 8860 can be set to warn you if the conductivity approaches within a set percentage of the USP limit The following settings and conditions are required for a USP relay function 1 In the CALIBRATE menu RELAY MODE must be set to ...

Page 8: ... 8 sec averaging if your process experiences frequent or extreme fluctuations Set the decimal to the best resolution for your application The display will automatically scale up to this restriction Select or Adjust the minimum and maximum current output The display value represents the precise current output Adjustment limits 3 80 mA 4 00 mA 5 00 mA 19 00 mA 20 00 mA 21 00 mA Use this setting to m...

Page 9: ...onductivity Siemens 0 000020 Siemens Conductivity Sensor cell e g 0 1 Cell 0 000001 Siemens Simulation resistance Ω 100 000 Ω or 1μS cm 1 μS 1 X 10 6 Siemens or 0 000001 Siemens Connect the conductivity resistor between the Sgnl 1 and Iso Gnd or Sgnl 2 and Iso Gnd terminals Set Cond Adjust the conductivity value based on the resistor value See Editing Procedure and Calibrate menu Verify the linear...

Page 10: ...lean water less than 0 2 μS Temperature effects are not linear in this range so the temperature coefficient is not easily determined This selection is recommended for all Resistivity applications measuring from 5 MΩ to 18MΩ This selection conforms to ASTM standard D1125 and D5391 Linear This selection allows you to calculate a custom temperature compensation value for Conductivity measurements in ...

Page 11: ...mal setting in OPTIONS menu Check Calibrate menu settings for incompatible SOURCE and RANGE values Select a value from 0 to 100 Select a value greater than zero Select a pulse rate less than 400 This will remove any user calibration from the Set Conductivity and Set Temperature items in the Calibrate menu Check calibration procedure for accuracy Check sensor for proper operation Check any cable ex...

Page 12: ...n Certified 3 2819 T2 159 000 082 CR Sanitary 0 01 Titanium 2 in 3 2819 T2C 159 000 084 CR Sanitary 0 01 Titanium 2 in Certified 3 2820 S1 159 000 089 CR Sanitary 0 1 SS 1 to 1 1 2 in 3 2820 S1C 159 000 091 CR Sanitary 0 1 SS 1 to 1 1 2 in Certified 3 2820 S2 159 000 090 CR Sanitary 0 1 SS 2 in 3 2820 S2C 159 000 092 CR Sanitary 0 1 SS 2 in Certified 3 2820 T1 159 000 624 CR Sanitary 0 1 Titanium ...

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