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Sigma BMR 20, Instruction, Use And Maintenance Manual

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Instruction, use and maintenance manual 

Pag. 10/39 

BMR 20-20H-30 Planetary Mixer

 

 

Automatic cycle: after start-up, the machine performs an automatic cycle of operation. 

Never put limbs or other objects beyond the safety barriers during operation. 

 

 

 

 

 

Earthing obligation 

Obligation to disconnect the machine before 

intervening on it. 

 

 

ATTENTION! 

During operation, wear the provided PPE. 

Always thoroughly clean the machine after use. 

Do not remove the safety devices and protection casings. 

Do not put any object through the chute with parts in motion. 

Wait  for  the  machine  to  completely  stop  before  performing  any  manoeuvres  on  the 
chute.  

Summary of Contents for BMR 20

Page 1: ...85 25030 Torbole Casaglia BRESCIA ITALY Tel 030 265 04 88 Fax 030 265 01 43 INSTRUCTIONS USE AND MAINTENANCE MANUAL BMR 20 20H 30 PLANETARY MIXER WITH MECHANICAL SPEED VARIATION Translation of the original instruction ...

Page 2: ...5 10 1 3 Packaging 17 10 2 Control panel 18 10 3 Storage and conservation of the machine 19 10 3 1 Storage 19 10 3 2 Storing the machine 19 10 4 Type of drive motors 20 10 5 Types and features of the product and of the treated materials 20 10 6 Type and features of machine emissions 20 11 Transport and installation 21 11 1 Transport and handling 21 11 1 1 Machine on pallet 21 11 1 2 Machine withou...

Page 3: ...8 Monthly maintenance 28 14 9 Yearly maintenance 28 15 Troubleshooting 29 15 1 Machine lock up and necessary solutions 29 16 Machine exploded view 30 17 Recommended spare parts 37 17 1 Recommended spare electrical parts 37 18 Wiring diagram 38 19 Demolition and disposal 39 19 1 Obligations of informing users 39 ...

Page 4: ...installation use and maintenance of the machinery in question so that they can make the best use of the product features It is important to keep this manual and ensure it follows the machine in all its transfers including change of ownership so that it can be consulted for the necessary information on safe operation The manufacturer is not obliged to notify any subsequent product changes It also r...

Page 5: ...w equipment MACHINE NAME BMR 20 20H 30 PLANETARY MIXER WITH MECHANICAL SPEED VARIATION SERIAL NUMBER CERTIFICATO DI CONFORMITÁ CONFORMITY CERTIFICATE Relativo ai Materiali sottoposti ad Autocertificazione for equipment subjected to self certification 2006 42 EC 2014 30 EU 2006 95 EC 2006 2023 EC 2012 1183 EU M D 76 2006 EN 60204 1 Legislative Decree 17 2010 E conforme alle normative d igiene e di ...

Page 6: ...h the bowl damage the machine or the paint and plastic Use of machine in unsuitable environments 3 2 Warranty mode of provision The purchaser must immediately notify the supplier of any detected machine defects the supplier will quickly analyse the non conformity and decide in collaboration with the purchaser on the actions to be taken After agreement with the supplier the purchaser must give the ...

Page 7: ...othes open jackets etc to avoid the risk of entanglement During maintenance and cleaning operations the operator must disarm the master switch and put the system into safety mode for example by removing the plug Never leave the machine unattended during operation pay attention to unusual sounds or behaviour and keep away from rotating parts Never open the grid before the tools have stopped complet...

Page 8: ...ame of the machine check the label near the power supply cable Connection to the line MUST be done via a CE standard blocked socket fitted with three valves adequate to the amount of current absorbed during machine operation The electrical mains must have an automatic circuit breaker with adequate features to those of the machine where the opening distance between contacts is at least 3 mm In part...

Page 9: ...afe positions Find the most appropriate position that always ensures balance Always pay the utmost attention After each machine use and before cleaning maintenance or displacement disconnect the plug from the socket Do not use extension cables outdoors Check that the machine is not damaged Carefully check the effectiveness of the safety devices before using the machine Check that mobile parts are ...

Page 10: ...fety barriers during operation Earthing obligation Obligation to disconnect the machine before intervening on it ATTENTION During operation wear the provided PPE Always thoroughly clean the machine after use Do not remove the safety devices and protection casings Do not put any object through the chute with parts in motion Wait for the machine to completely stop before performing any manoeuvres on...

Page 11: ...Instruction use and maintenance manual Pag 11 39 BMR 20 20H 30 Planetary Mixer 6 2 Hazardous area Hazardous area A that must be clear of people for a distance of 250 mm ...

Page 12: ...al MECHANICAL MAINTENANCE TECHNICIAN Person in good health conditions who is qualified by title appointment and or experience as a mechanical maintenance operator and has read and understood this operating and maintenance manual HANDLING OPERATOR Person in good health conditions who is qualified by title appointment and or experience to handle loads and has read and understood this operating and m...

Page 13: ...e high power motor and the transmission system in combination with the steel structure created an extremely sturdy reliable ensemble abundantly sized for professional use The machine is completed by safety devices and electric control equipment that are compliant with all European standards The electromechanical bowl lowering device the extreme ease with which said bowl and tools are disassembled ...

Page 14: ... of these components can be easily disposed of and are not dangerous to the environment and or a hazard to personal safety Adequately separate the different materials for subsequent reuse or separate disposal Surface treatment painting zinc plating nickel plating tefloning electropolishing are carried out on components to give technical features and ensure their hygiene and durability The Sigma pa...

Page 15: ...ment The units of measurement used in the manual are Millimetres mm Kilograms kg Kilowatts kW Litres l 10 1 1 Technical data MODEL MACHINE WEIGHT kg POWER kW BOWL litres BOWL diameter x H mm POWER SUPPLY BMR 20 108 0 9 20 Φ 315x290 400 50 1 BMR 20H 128 0 9 20 Φ 315x290 400 50 1 BMR 30 130 1 1 30 Φ 350x365 400 50 1 10 1 2 Dimensions ...

Page 16: ...Instruction use and maintenance manual Pag 16 39 BMR 20 20H 30 Planetary Mixer MODEL A B C BMR 20 735 840 605 BMR 20H 735 1180 605 BMR 30 735 1180 605 ...

Page 17: ...R 20H 780 710 1320 BMR 30 780 710 1320 SHIP ANCHORING Machine stability in case of slipping on wet or greasy surfaces equipment positioning in unstable places ships aeroplanes or other use the specific connections for stable fixing 4 anchoring devices with 300 kg resistance M12 screws MODEL A mm B mm C mm BMR 20 20H 30 375 470 340 ...

Page 18: ... the lights moving horizontally Pressing the STOP key stops the machine and the lights go back to being 4 steady DIGITAL TIMER MODE If you wish to use the digital timer supplied on the board press the MODE key once The last set time will appear on the display expressed in minutes and seconds If the time shown is the correct one press START and the work cycle begins During the work stage you will n...

Page 19: ... due to condensation 10 3 2 Storing the machine Storage before a long period of inactivity Clean the machine thoroughly Disconnect it from the electrical system If possible put it back in its original packaging DO NOT FORGET Best Mix line planetary mixers with mechanical speed variation have 7 available speeds Use the lever located on the right side of the machine to go from one speed to another T...

Page 20: ...vel support Temperature from 5 to 40 C with humidity not exceeding 90 Lighting the light available to the operator must comply with the type of work performed in relation to general lighting according to current regulations and however sufficient to read the controls the hazard signals and such not to blind the operator 10 6 Type and features of machine emissions Vibrations in proper operating con...

Page 21: ...oad as close to the ground as possible Use the necessary PPE 11 1 2 Machine without pallet Given its instability the machine must be handled with appropriately robust straps moving it below people s heads as shown in the figure to the right Make sure that the lifting equipment is adequate to the load work in an uncluttered area and during movements always keep the load as close to the ground as po...

Page 22: ...kgcm 2 and must be appropriately secured to the floor If there is a risk of overturning anchor the machine to the floor using 4 dowels or bolts with tensile strength greater than 300 kg M8 11 2 2 Electric line connection The electrical connection must be done by a qualified electrician according to the methods and regulations in force in the country of installation Make sure that the system voltag...

Page 23: ...y devices adopted for this machine are PROTECTION GRID 12 1 Alarms and signals The alarm and signal devices on the machine in question are MVK11D15 PIZZATO MICRO SWITCH MAGNETIC SENSOR PROXIMITY BMR20 30 grid proximity sensor BMR20 bowl lifting micro switch BMR30 bowl lifting micro switch BMR30 lifting micro switch ...

Page 24: ...NG POSITION leaving it inside the bowl while the ingredients are added RAISE THE BOWL using the lifting lever and if you have not already done so completely rotate the protection grid and insert the selected tool on the tool carrier shaft Once inserted rotate it clockwise bringing the drive pin into the work position as shown in the figure 1 Lower and insert the tool locking ring At this point you...

Page 25: ...ing table APPLICATIONS UNIT OF MEASUREMENT BMR 10 BMR 20 BMR 30 TYPE OF TOOL SPEED Bread pizza and focaccia dough 60 water kg 0 5 3 0 1 0 7 0 1 5 10 0 Spiral 1 2 Dough for croissants puff pastry kg 1 0 2 5 2 0 5 0 2 0 7 0 Spiral 1 2 Shortcrust pastry kg 0 5 3 0 1 0 7 0 1 5 10 0 Spiral bla de 1 2 Meat filling kg 0 5 5 0 1 0 10 0 1 5 15 0 Spiral bla de 1 2 Russian salad kg 0 5 5 0 1 0 10 0 1 5 15 0 ...

Page 26: ...eparates the machinery from the mains it is located on the machine control panel MASTER SWITCH VERIFICATION INTERVAL METHOD a F 14 3 Stop circuit and grid safety micro switch Purpose to stop the machine immediately and unconditionally Function pressing the STOP button or rotating the protection grid disconnects the motor power supply completely and not systematically stopping the machine To restor...

Page 27: ...nce DO NOT CARRY OUT ANY MAINTENANCE OR CLEANING WITH POWER ENGAGED The machine does not require particular maintenance operations Check belt wear after the first three months of operation Periodically 4 6 months grease and oil the points shown on the following diagram use MOLYKOTE 165 LT grease 1 GREASE NIPPLES 2 GREASE MANUALLY Should the power cable be damaged replace it with a H07RN F cable wi...

Page 28: ...pection 14 7 Periodic maintenance DAILY CLEANING AND CHECKS Clean the external surfaces with a cloth and mild degreaser Check the operating controls 14 8 Monthly maintenance Thoroughly clean the machine Check the function of the operating controls Check the transmission noise level Check the external components of the machine tools bowl protection grid Check the motor level 14 9 Yearly maintenance...

Page 29: ...e the micro switch 3 Adjust the machine feet Continuous noise 1 Check chain and bearing efficiency 2 Check whether these is oil in the hydraulic control unit 1 Replace the bearings or grease the chains 2 Use Agip OSO46 hydraulic oil or one with the same features Intermittent noise Lack of grease to the transmission gears Grease via the nipples or manually Speed change lever is difficult to move 1 ...

Page 30: ...Instruction use and maintenance manual Pag 30 39 BMR 20 20H 30 Planetary Mixer 16 Machine exploded view ...

Page 31: ...Instruction use and maintenance manual Pag 31 39 BMR 20 20H 30 Planetary Mixer ...

Page 32: ...Instruction use and maintenance manual Pag 32 39 BMR 20 20H 30 Planetary Mixer ...

Page 33: ...Instruction use and maintenance manual Pag 33 39 BMR 20 20H 30 Planetary Mixer ...

Page 34: ...8041 1 13 1 DISC WITH INDICATION 09098043 1 14 1 GRIPPING SPRING 08098055 2 15 1 SPEED PIN 84097036 9 16 1 4G10 10 R SWITCH 25003009 17 4 25 30 20 BUSHING 15001509 18 2 PIZZATO MICRO SWITCH 25001308 19 4 M12 x 50 FOOT 14002811 20 1 STEM D1021 MAGNETIC SENSOR 25001338 21 1 PERMANENT MAGNET 14000952 22 1 PB 25 M6 SPHERICAL KNOB 14002201 23 1 H M COUPLING PROTECTION 02103060 24 1 H M REDUCER LOCK NUT...

Page 35: ...3 50 1 ALUMINIUM BLADE FOR CHEF 20 01097224 50 1 ALUMINIUM BLADE FOR CHEF 30 01161038 1 50 1 ALUMINIUM SPIRAL FOR CHEF 30 01097223 50 1 ALUMINIUM SPIRAL FOR CHEF 20 01161039 1 50 1 WHISK FOR CHEF 20 01097014 50 1 WHISK FOR CHEF 30 01161011 51 2 DRIVE LID 85097089 2 52 2 SPRING FOR VARIABLE PULLEY 08097021 53 6 DRIVE PIN 84161028 2 54 2 VARIABLE SEMI PULLEY 01097004 55 2 30 35 35 BUSHING 15001508 5...

Page 36: ...64 1 LIFTING LEVER 85200052 65 1 BOWL LIFTING TIE ROD FOR BM 20 85200053 1 65 1 BOWL LIFTING TIE ROD FOR BM 30 85161004 4 66 1 M8x42 FORK 23010201 67 2 BOWL LIFTING GUIDE POLE 85097024 3 68 2 FUSED HANDLE 01098108 1 69 4 GUIDE POLE SPACERS 85098057 70 2 LIFTING PIN 85098080 71 1 STRAINER SHEET METAL 02098101 ...

Page 37: ...3 BM30 COMPLETE SPIRAL 1 01161039 1 BM20 COMPLETE BLADE 1 01097224 BM30 COMPLETE BLADE 1 01161038 1 BM20 COMPLETE WHISK 1 01097114 BM30 COMPLETE WHISK 1 01161011 REGULATOR BELT 1 01200050 6204 BEARING 3 13000315 6205 BEARING 2 13000016 6206 BEARING 2 13000017 17 1 Recommended spare electrical parts Description Q ty Drawing PANEL ELECTRICAL BOARD 1 25001505 PIZZATO MICRO SWITCH 2 25001308 MASTER SW...

Page 38: ...Instruction use and maintenance manual Pag 38 39 BMR 20 20H 30 Planetary Mixer 18 Wiring diagram ...

Page 39: ...e crossed out wheelie bin symbol on the equipment or on its container indicates that the product must be disposed of separately from other waste at the end of its useful life The manufacturer plans and manages separate collection of this equipment at the end of its life Users who wish to dispose of this equipment must therefore contact the manufacturer and follow its system for separate collection...

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