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CONTROLLED COPY 

 Centre for Biological Engineering 

 

Standard Operating Procedure  

 

 

 

 

 

 

 

SOP122 

 

Title:  Use and Maintenance of Sigma Refrigerated Centrifuge 3-16PK

 

 

Location: 

CBE Laboratory Unit (H21/22) 

 

Version 003   

Effective Date:  26

th

 June 2018 

Review 26

th

 June 2020 

 
Written by: Victoria Workman 
 

Reviewed by: P.Hourd 

Approved by: R/I.Temple 

 
 

Page 1 of 22 

 

 

1PURPOSE 

 

To describe procedures for the safe operation and maintenance of the bench standing Sigma 3-16PK 
refrigerated centrifuge. 

 

2   SCOPE 

 

This SOP applies to the use and maintenance of Sigma 3-16PK centrifuge by authorised CBE 
personnel within CBE laboratories. The centrifuge is used for separating substances or mixtures with a 
density of up to max 1.2g/cm

3

. The SOP covers the use of the centrifuge using the following 

designated rotors; swing-out rotor for sealable buckets (Cat.-No. 11180) and swing-out rotor for plate 
centrifugation (Cat.-No. 11222). This SOP does not cover the use of any other type of rotor with this 
centrifuge. Certified and hermetically sealed accessories (e.g. rotors, buckets or safety cups) MUST be 
used for applications involving the centrifugation of infectious, toxic or pathogenic material  

 

 

SPECIAL NOTES: HEALTH & SAFETY 

 

2.1 

Hazards associated with use of centrifuge  

 

  Mechanical failure of rotating parts (often violent).  

  Contact with rotating parts.  

  Sample leaks causing aerosols, stress corrosion, contamination.  

  Sample imbalance causing machine movement/walking.  

  Fire/explosion.  

  Contact with contaminated components/vapours.  

 

2.2 

Safe Working Practices (also refer to Safety Note in Operator Manual) 

 

Users MUST read all Precautionary Statements in Section 2 of the Operators Manual and should 
refer to the Guidelines in Annex 1 for further recommendations on the safe use of centrifuges.  

 

(i) 

Ensure that the centrifuge is placed on a horizontal level surface and there is a clearance of at 
least 30 cm around the centrifuge when in operation. Make sure that hazardous materials are 
not stored or placed within this area and there is sufficient ventilation. 
 

(ii) 

The centrifuge should not be placed in a safety cabinet unless an operator protection factor (KI 
Discus) test has been carried out with it running in situ and it shown not to compromise operator 
protection.  

 

(iii) 

Always observe the start-up checks detailed in this SOP before using the centrifuge  

 

Summary of Contents for 3-16PK

Page 1: ...UST be used for applications involving the centrifugation of infectious toxic or pathogenic material SPECIAL NOTES HEALTH SAFETY 2 1 Hazards associated with use of centrifuge Mechanical failure of rot...

Page 2: ...he start If a rotor other than the preselected one is installed the system will display the installed rotor and the pre selection speed will be corrected if necessary x Use only the correct designated...

Page 3: ...ey intend to carry out iv Shall record alarms adverse events non conformances or malfunction on the Preventative Maintenance of Centrifuges Record Section 6 and notify the Laboratory Manager Responsib...

Page 4: ...efore each use NOTE Lifetime of the Rotor After 10 years the rotors and accessories must be inspected by the manufacturers The rotor must be scrapped if it has done 50 000 cycles for reasons of safety...

Page 5: ...up to the maximum recommended by the manufacturer according to the head and accessories to be used or to the recommended reduced speed if the sample has a high density viii Follow the manufacturer s i...

Page 6: ...Always consider all components e g inserts and trunnion rings when balancing There should be no more than 100g difference between buckets next to each other iii Avoid contaminating the outside of a s...

Page 7: ...2018 Review 26th June 2020 Written by Victoria Workman Reviewed by P Hourd Approved by R I Temple Page 7 of 22 iii Insert the holders into the rotor ensuring that the holders fit correctly into the t...

Page 8: ...of the option Rotor on the display ii Select the option by pressing or turning the right rotary knob Set will now flash iii Turn the right rotary knob until the desired rotor number is displayed iv P...

Page 9: ...isplayed iv Press the right rotary knob to confirm the selected value If this is not done the value will be automatically reset to the last setting v When the maximum permissible speed of the rotor is...

Page 10: ...field in front of the parameter Temp ii Select the option by pressing or turning the right rotary knob Set will now flash iii Turn the right rotary knob until the desired value is displayed iv Press t...

Page 11: ...l for continuous run v The program will only be loaded if the actual temperature is above the set temperature vi The program runs until the set value is reached Then a sound signal is issued and the p...

Page 12: ...ted with seals in place vi If the temperature of the chamber is below room temperature pre cool the rotor to the lower temperature before securing the rotor this will minimize the chance of it seizing...

Page 13: ...otate the rotor by hand without the rotor fastening nut If the motor shaft does not turn around on a perpendicular axis the motor and motor shaft must be replaced Refit the rotor correctly after visua...

Page 14: ...l grain of rice to the load bearing bolts of the rotor and the buckets vi After completion of the routine clean record the event the Preventative Maintenance of centrifuges Record Section 6 Consult th...

Page 15: ...lly removed Rubber inserts must be carefully cleaned or replaced If a problem has occurred the following must be considered Glass particles in the rubber cushion will cause glass breakage again Glass...

Page 16: ...he CBE website NOTE A Declaration of decontamination available in the Operators Manual may also be required 5 7 Centrifuge or Rotor Decommissioning Checklist i If the centrifuge or rotor needs to be d...

Page 17: ...British Standard can expel debris or even move bodily for a distance of several metres in the event of mechanical failure While considerable effort goes into the design and construction of centrifuge...

Page 18: ...manufacturer s instructions for starting and where the control is not automatic for increasing the speed of rotation B 1 4 6 Allow the rotation assembly to come to rest before attempting to open the...

Page 19: ...on of the rotor within the centrifuge The centrifugal forces cause rotors to stretch At low and normal speeds the change of size is elastic and the rotor returns to its original size when stationary A...

Page 20: ...ach bucket Centrifuging Hazardous Materials Hazardous materials must be centrifuged in the proper type of sealed container The basic principle of safe containment is an air tight leak proof seal Most...

Page 21: ...Unit H21 22 Version 003 Effective Date 26th June 2018 Review 26th June 2020 Written by Victoria Workman Reviewed by P Hourd Approved by R I Temple Page 21 of 22 Remember that it is important to follow...

Page 22: ...rms from the SOP These are now on the CBE website iii Amendment to forms The QS Form 003 Preventative Maintenance of centrifuges now referenced in place of other inspection cleaning forms iv 5 5 3 Add...

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