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Building Technologies Division 

 

CC1N7696en 

 

 

20.04.2016 

Use 

The LDU11... is designed for automatic gas valve proving (leakage test) based on the 
pressure proving principle. It is for use on gas-fired combustion plant with or without vent 
pipe to atmosphere. In the case of plants with no vent pipe where EN standards apply, 
the notes given in «Connection examples without vent pipe to atmosphere» must be 
observed. 
 
Used in connection with 1 or 2 commercially available pressure switches, valve proving is 
automatically initiated with every burner startup, either 

prior to burner startup 

during the prepurge time if it lasts a minimum of 60 seconds 

immediately after a controlled shutdown, or 

on completion of the burner control’s control sequence, e.g. at the end of the 
postpurge time 

 
The valve proving test is based on the 2-stage pressure proving principle: 
1.  The valve on the mains side is tested by evacuating the test space and by monitoring 

the atmospheric pressure in it. 

2.  The valve on the burner side is checked by pressurizing the test space and by moni-

toring the gas pressure. 

 
If the pressure increases excessively during the first test phase called «Test1», or de-
creases excessively during the second test phase called «Test2», the LDU11.... will in-
hibit burner startup and initiate lockout. In that case, the lockout reset button will light up 
to indicate the fault. Remote indication of the fault is also possible. A program indicator, 
which stops whenever a fault occurs, indicates which of the valves is leaking. The 
LDU11... can be reset either on the unit itself or via an electric remote reset facility. 

Warning notes 

To avoid injury to persons, damage to property or the environment, the following 
warning notes must be observed. 
 
Do not open, interfere with or modify the control unit. 

 

 

All activities (mounting, installation and service work, etc.) must be carried out by 
qualified staff 

 

Before making any wiring changes in the connection area, completely isolate the 
plant from mains supply (all-polar disconnection). Ensure that the plant cannot be in-
advertently switched on again and that it is indeed dead. If not observed, there is a 
risk of electric shock hazard 

 

Ensure protection against electric shock hazard by providing adequate protection for 
the valve proving system’s connection terminals 

 

Each time work has been carried out (mounting, installation, service work, etc.), 
check to ensure that wiring is in an orderly state 

 

Press the lockout reset button only manually (applying a force of no more than 10 N) 
without using any tools or pointed objects 

 

Do not press the lockout reset button on the unit for more than 10 seconds since 
longer presses will destroy the lockout relay 

 

Fall or shock can adversely affect the safety functions. Do not put such units into 
operation, even if they do not exhibit any damage 

Mounting notes 

 

Ensure that the relevant national safety regulations are complied with 

 

Summary of Contents for VALVEGYR LDU11.323A17

Page 1: ...in con nection with gas burners and gas appliances In the event of inadmissible leakage the system prevents the burner from starting up The LDU11 system conforms to the requirements of EN1643 covering automatic shutoff valves for use with gas burners and gas appliances to EN161 The LDU11 and this Data Sheet are intended for use by OEMs which integrate the valve proving system in their products ...

Page 2: ... indicate the fault Remote indication of the fault is also possible A program indicator which stops whenever a fault occurs indicates which of the valves is leaking The LDU11 can be reset either on the unit itself or via an electric remote reset facility Warning notes To avoid injury to persons damage to property or the environment the following warning notes must be observed Do not open interfere...

Page 3: ...dherence to the following standards regulations Safety and control devices for gas burners and gas burning ap pliances Valve proving systems for automatic shut off valves DIN EN 1643 The relevant valid edition of the standards can be found in the declaration of con formity Note on DIN EN 60335 2 102 Household and similar electrical appliances Safety Part 2 102 Particular requirements for gas oil a...

Page 4: ...s published by the European Association of Component Manufacturers Afecor www afecor org The designed lifetime is based on use of the LDU11 according to the manufacturer s Data Sheet After reaching the designed lifetime in terms of the number of burner startup cycles or the respective time of usage the LDU11 is to be replaced by authorized personnel The designed lifetime is not the warranty time s...

Page 5: ...ote location and provides the Lockout and Reset functions Unit fuse and spare fuse All electrical components are interconnected via printed circuits Type summary Type reference Mains voltage t3 t4 LDU11 323A17 AC 100 110 V 2 5 s 2 5 s LDU11 323A27 AC 220 240 V 2 5 s 2 5 s LDU11 523A17 AC 100 110 V 5 s 5 s LDU11 523A27 AC 220 240 V 5 s 5 s t3 Filling the test space t4 Evacuating the test space Valv...

Page 6: ...ing except the connection area terminal base Safety class I Perm input current at terminal 1 Max 5 A peak current 20 A 20 ms Perm current rating of control terminals Max 4 A peak current 20 A 20 ms Required current rating of pressure switch DW Min 1 A AC 250 V Storage DIN EN 60721 3 1 Climatic conditions Class 1K3 Mechanical conditions Class 1M2 Temperature range 20 60 C Humidity 95 r h Transport ...

Page 7: ... switch if the atmospheric pressure in the test space is maintained If the valve on the mains side is leaking causing the pres sure to rise above the switching point of the pressure switch the LDU11 will trigger an alarm and initiate lockout The program indicator then stops to indicate Test1 If the pressure does not increase because the valve closes correctly the LDU11 con tinues its program with ...

Page 8: ... valve proving test on the burner side I I I Idle steps until programming mechanism switches itself off Operating position start position for the next valve proving test In the event of lockout all terminals receiving voltage from the valve proving system LDU11 will be deenergized except terminal 13 which is used for lockout indication After a reset the programming mechanism automatically returns ...

Page 9: ... in mbar Absolute pressure 1 013 mbar normal pressure V in dm Volume of test space confined by the valves to be tested includ ing the space in the valves themselves Ttest in s Duration of proving time PG 30 mbar QLeck 30 15 x 10 36 x 3600 1013 x 27 5 20 l h PW 15 mbar Patm V 1013 mbar 10 36 dm Any valve leakage rate exceeding 20 l h causes the LDU11 to initiate lockout tTest 27 5 s Note Select vol...

Page 10: ...ve AR Working relay with contacts ar AS Unit fuse built in BR Lockout relay with contacts br DW Pressure switch for valve proving test does not replace the gas pressure switch used to signal lack of gas EK1 Lockout reset button EK2 Remote lockout reset button GP Gas pressure switch for lack of gas HR Auxiliary relay with contacts hr L1 Lockout warning lamp built in Si External primary fuse SK Cont...

Page 11: ...as pressure For LDU11 323 t3 2 5 s Filling the test space t4 2 5 s Evacuating the test space For LDU11 523 t3 5 s Filling the test space t4 5 s Evacuating the test space t5 66 3 s Total duration of valve proving test until burner is released t6 7 4 s Interval from start to energizing working relay AR t20 22 1 s Running time of programming mechanism until it switches itself off in the operating sta...

Page 12: ...th vent pipe to atmosphere GP E C B DW LDU A A2 A1 C DW LDU B GP E 7696s01 0695 Connection examples with vent pipe to atmosphere using burner controls type LFE LFL or LGK or the control unit LEC Check during the prepurge time min 60 seconds and following immediately the controlled shutdown in plants with vent pipe to atmosphere Delay on make of relay d 2 seconds 2 Expanding flame burner or interru...

Page 13: ... 5 12 13 LFE1 LEC1 LFL1 LGK16 R 11 20 19 12 hr1 XI 23 N 9 10 V 7 8 I 2 5 10 18 17 A AL 22 13 24 21 N 7696a08 0401 DW 2 2 Valve proving test with 2 pressure switches DWG Pressure switch for the valve proving test with gas pressure This pressure switch must be set to the minimum gas pressure permitted during the proving test If this pressure is not reached during the test lockout will be initiated D...

Page 14: ...6 DW 2 2 Valve proving test with 2 pressure switches DWG Pressure switch for the valve proving test with gas pressure This pressure switch must be set to the mini mum gas pressure permitted during the proving test If this pressure is not reached during the test lockout will be initiated DWA Pressure switch for the gas valve proving test with atmospheric pressure This pressure switch must be set to...

Page 15: ... immediately the controlled shutdown N LDU11 hr2 22 A1 GP E B N DW 15 1 3 4 ar2 17 16 SB R W 2 5 6 III LGB2 3 4 LMG2 12 L H 9 23 11 20 10 hr1 V XI 12 14 19 5 3 M A2 4 AL 13 24 21 N 10 7696a13 0403 LDU11 hr2 22 E N B A1 15 ar2 17 16 III 2 14 DW P GP L H 6 5 4 3 1 12 LGB2 3 4 LMG2 N hr1 11 9 7 20 23 19 10 8 12 I V XI A2 5 3 M N AL 13 N 24 21 4 SB R W 7696a14 0703 N AGK253 Only in connection with LMG...

Page 16: ...8 I 2 9 10 V 4 5 10 18 17 AL 22 13 24 21 N 7696a25 0401 DW 2 2 Valve proving test with 2 pressure switches DWG Pressure switch for the valve proving test with gas pressure This pressure switch must be set to the mini mum gas pressure permitted during the proving test If this pressure is not reached during the test lockout will be initiated DWA Pressure switch for the gas valve proving test with at...

Page 17: ...8 19 4 9 12 13 LFE1 LEC1 LFL1 LGK16 R 4 5 hr2 11 20 19 hr1 XI 23 12 7 8 I 9 10 V M 5 18 AL 13 24 21 N 22 N 6 7 3 17 7696a27 0401 Valve proving test with 2 pressure switches DWG Pressure switch for the valve proving test with gas pressure This pressure switch must be set to the mini mum gas pressure permitted during the proving test If this pressure is not reached during the test lockout will be in...

Page 18: ...switched on with connection of terminal 3 after controller ON or after lockout If the LDU11 initiates lockout valve proving can take up to 160 seconds There fore the maximum permissible response time of the air pressure switch is 180 se conds With the LDU11 faults during valve proving lead to lockout and with the LME22 xxxC LME22 xxxC to lockout due to air pressure switch timeout blink code 03 Not...

Page 19: ... is switched on with connection of ter minal 3 after controller ON or after lockout If the LDU11 initiates lockout valve proving can take up to 160 seconds Therefore the maximum permissible response time of the air pressure switch is 180 seconds With the LDU11 faults during valve proving lead to lockout and with the LME22 xxxC LME22 xxxC to lockout due to air pressure switch timeout blink code 03 ...

Page 20: ...auxiliary relay LP Air pressure switch M Fan M2 pre and postpurging NT Power supply PL Reference pressure for SKP7 R Control thermostat or pressurestat e g boiler control thermostat RB Pipe orifice its diameter must be determined such that in the event of a leaking ignition gas valve A the ignition flame cannot afterburn on com pletion of the second safety time so that presence of the main flame c...

Page 21: ...on CC1N7696en 20 04 2016 Dimensions Dimensions in mm 1 5 108 5 27 5 27 5 37 7 5 103 103 7696m04 0305 123 LDU11 2016 Siemens AG Building Technologies Division Berliner Ring 23 D 76437 Rastatt Subject to change Plug in base AGM11 AGM11 1 ...

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