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Siemens SITRANS F MAG 6000 I, Operating Instructions Manual, Page: 103 / 104

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Siemens SITRANS F MAG 6000 I Operating Instructions Manual Download Page 103

Index

A

Add-on modules, (See Communication module)

Electrical connection:Add-on modules, 38

Alarm differentiation, 49

Alarm level, 49

B

Batch function, 49

C

Cable specifications, 29

Certificates, 57

Communication modules, 19, 21

Compliance, 11

Connection

Electrical, (See Electrical connection)

Contact person, 9

Current output, 49

Customer Support Hotline, 57

D

Decontamination, 58

Design, 20

Device

Identification, 9

Inspection, 8

Diagnostic functions, 53

Digital output, 50

Document History, 7

E

Electrical connection, 38

Basic requirements, 34

Cable specifications, 29

In hazardous area, 37

Safety, 29

Error handling, 53

H

Hazardous area

Electrical connection, 37

Special conditions, 16

Hotline, 57

I

Installation

Pipe mounting, 28

Safety instructions, 23

Installation examples, 37

Internet

Contact person, 9, 58

Flow documentation, 9

Support, 58

Intrinsically safe data, 14

Introduction, 7

Items supplied, 7

L

Laws and directives, 11

M

Mains supply, 30

Maintenance, 57

Material compatibility, 12

Measurement principle, 21

Menu structure, 43, 49

N

Nameplate, 9

P

Plug & Play, 21

Pressure

Safety instructions, 23

SITRANS MAG 6000 I/6000 I Ex de

Operating Instructions, 08/2018, 

A5E02083319-AH

103

Summary of Contents for SITRANS F MAG 6000 I

Page 1: ...08 2018 A5E02083319 AH Introduction 1 Safety notes 2 Description 3 Installing Mounting 4 Connecting 5 Commissioning 6 Functions 7 Alarm error and system messages 8 Service and maintenance 9 Troubleshooting FAQs 10 Technical data 11 Spare parts Accessories 12 Menu diagrams A Factory settings B Control drawing C ...

Page 2: ...se who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these ...

Page 3: ...3 Design 20 3 4 Features 21 3 5 Theory of operation 21 4 Installing Mounting 23 4 1 Installation safety precautions 23 4 2 Installation conditions 23 4 3 Compact installation 24 4 4 Remote installation 25 4 4 1 Wall mounting using standard mounting plate 27 4 4 2 Pipe or wall mounting with assembly bracket 27 5 Connecting 29 5 1 Safety precautions 30 5 2 Electrical connection 31 5 3 Connection of ...

Page 4: ...8 2 List of error numbers 55 9 Service and maintenance 57 9 1 Maintenance 57 9 2 Certificates 57 9 3 Technical support 57 9 4 Return procedures 58 10 Troubleshooting FAQs 61 10 1 Troubleshooting guide 61 10 2 Transmitter check list 62 11 Technical data 65 11 1 Technical specifications 65 11 2 Dimensions and weight 67 11 3 Accuracy 68 11 4 Output characteristics 69 11 5 Cable data 71 11 6 Cable req...

Page 5: ... mode 84 A 13 Service mode 85 A 14 Operator menu setup 86 A 15 Product identity 87 A 16 Add on communication module 88 B Factory settings 89 B 1 Transmitter factory settings 89 B 2 50 Hz Dimension dependent Qmax 91 B 3 60 Hz Dimension dependent Qmax 92 B 4 50 Hz Dimension dependent volume pulse and batch 94 B 5 60 Hz Dimension dependent volume pulse and batch 95 C Control drawing 97 C 1 Control dr...

Page 6: ...Table of contents 6 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 7: ...ed SITRANS F M MAG 6000 I or MAG 6000 I Ex de transmitter Wall mounting bracket remote version SITRANS F M literature CD containing software certificates and device manuals Quick start guide 1 3 Revision history The contents of these instructions are reviewed regularly and any corrections included in subsequent editions We welcome all suggestions for improvement The following table lists the most ...

Page 8: ...ty of showing user defined units in display Updated ATEX approval General update 06 4 07 X06 12 2011 Updated ATEX approval General update 04 4 07 X06 03 2011 First edition Transmitter upgrade information included 04 4 06 X06 1 4 Device identification Inspection 1 Check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the carri...

Page 9: ...ls Media temperature Figure 1 1 Example of MAG 6000 I Ex nameplate 1 5 Further Information Product information on the Internet The Operating Instructions are available on the documentation disk shipped with the device and on the Internet on the Siemens homepage where further information on the range of SITRANS F flowmeters may also be found Product information on the internet http www siemens com ...

Page 10: ...Introduction 1 5 Further Information 10 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 11: ...ves General requirements Installation of the equipment must comply with national regulations For example EN 60079 14 for the European Community Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed Envi...

Page 12: ...ive 94 9 EG 2 3 Installation in hazardous area WARNING Conditions for safe use Equipment used in hazardous areas must be Ex approved and marked accordingly It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed WARNING Suitable hazardous area approval Make sure the hazardous area approval is suitable for the environment in which the de...

Page 13: ...conforming supply unit is used the fail safe type of protection will no longer be effective and the approval certification will be invalid 2 3 1 ATEX 2 GD approval The device is approved for use in hazardous area and has certificate Sira 11ATEX2124X Remote transmitter version II 2 1 GD EX d e ia ia IIC T6 Gb Ex tD A21 IP67 T85 C Ta 25 C to 60 C Note Markings for remote version only These markings ...

Page 14: ...s MAG 3100 MAG 3100 P Sira 07ATEX1182X DN 15 DN300 Sira 03ATEX3339X DN350 DN2000 MAG 1100 MAG 1100 F Sira 07ATEX3181X Safety parameters associated with the remote transmitter version Table 2 1 Intrinsically safe data Sensor electrode input Terminals 0 81 82 83 84 ia circuits IIB IIC UO 30 V DC 30 V DC IO 6 1 mA 6 1 mA CO 560 nF 66 nF LO 1 H 0 96 H PO 45 5 mW 45 5 mW Safety notes 2 3 Installation i...

Page 15: ...id User I O interface Remote MAG 6000 I Model 7ME693 2BA4 5 Compact MAG 6000 I with MAG 3100 series Model 7ME63x0 xxxxx xD E Passive current 31 32 Active current 31 32 Relay 44 45 46 Frequency pulse 56 57 Profi FISCO 95 96 Digital input 77 78 IIC IIB IIC IIC IIC IIC IIC Ui 28 V DC UO 30 V DC 30 V DC Ui 30 V DC Ui 28 V DC Ui 17 5 V DC Ui 30 V DC II 100 mA IO 87 8 mA 87 8 mA II 200 mA II 100 mA II 3...

Page 16: ... 500 V r m s a c test to earth as required by clause 6 3 12 of EN 60079 11 2007 This must be taken into account in any equipment installation Terminals 77 and 78 Digital input Terminals 95 and 96 Foundation Fieldbus Profibus FISCO Not applicable to Model 7ME693 2BA6 Terminals 0 81 82 83 and 84 Sensor electrode input Remote Version only electrical connections are in accordance with national require...

Page 17: ...nt 31 32 Relay 44 45 46 Frequency pulse 56 57 Profi FISCO 95 96 Digital input 77 78 IIB IIC IIB IIC IIB IIC IIB IIC IIB IIC IIB IIC Ui 28 V DC UO 30 V DC 30 V DC Ui 30 V DC Ui 28 V DC Ui 17 5 V DC Ui 30 V DC II 100 mA IO 87 8 mA 87 8 mA II 200 mA II 100 mA II 380 mA II CI 19 7 nF CO 557 nF 63 nF CI 7 5 nF CI 14 2 nF CI 0 nF CI 0 nF LI 36 µH LO 18 4 mH 4 6 mH LI 0 µH LI 36 µH LI 0 µH LI 0 µH PI 0 7...

Page 18: ... 0 µH LI 36 µH LI 0 µH LI 0 µH PI 0 7 W PO 0 66 W 0 66 W PI 1 2 W PI 1 2 W PI 5 32 W PI 1 2 W Notes from control drawing 1 The non intrinsically safe terminals power rail must not be connected to a device which uses or generates more than 250 30 Vrms or DC 2 The installation must meet the requirements of the National Electrical Code Canadian Electrical Code 3 Conduit seal is required within 460 mm...

Page 19: ...ause radio interference in which case the user may be required to take adequate measures 3 2 System components The SITRANS F M flowmeter system includes Transmitter types MAG 6000 I standard or Ex version in compact or remote configuration Sensor types SITRANS F M MAG 1100 1100 HT 1100F MAG 5100 W MAG 3100 P 3100 or 3100 HT Communication module optional types HART PROFIBUS PA DP MODBUS RTU RS485 F...

Page 20: ...ity is given even in the Ex version Compact version Remote version The transmitter is designed for either compact or remote installation in non hazardous or hazardous areas Functions Flow rate measurement 2 measuring ranges Display with 2 totalizers and keypad Low flow cut off Analog pulse frequence and relay outputs Optional additional digital communication modules Error and error log system Uni ...

Page 21: ...pgrade to new communication platforms in the future too CAN communication The transmitter operates internally via an internal CAN communication bus Signals are transferred through a signal conditioner to the display module and to from internal external option modules and the dialog module Dialog module The display unit consists of a 3 line display and a 6 key keypad The display shows a flow rate o...

Page 22: ...rom the electrodes The input impedance is extremely high 1014 Ω which allows flow measurements on fluids with conductivities as low as 5 μS cm Measuring errors due to cable capacitance are eliminated due to active cable screening Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter Inaccuracies in the transmitter as a ...

Page 23: ...ures media that can be dangerous to people surroundings equipment or others in case of pipe fracture we recommend that special precautions such as special placement shielding or installation of a pressure guard or a safety valve are taken when the flowmeter is mounted 4 2 Installation conditions As the transmitter housing and the display can be oriented in all directions reading and operating the ...

Page 24: ...ed with default factory settings and start measuring the flow rate after power up The SENSORPROM is factory mounted in the transmitter YHUBQQ Figure 4 2 Compact installation Note To avoid too high tension on small sizes MAG 1100 sensors transmitter must be supported Installing Mounting 4 3 Compact installation 24 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 25: ...ble length and type as described in Cable requirements Page 72 must be used For installation conditions for sensors see respective sensor operating instructions 1 Remove sensor terminal box lid 2 Remove SENSORPROM unit from sensor terminal box 6 16253520 Installing Mounting 4 4 Remote installation SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 25 ...

Page 26: ...te Unscreened cable ends must be kept as short as possible Electrode cable and coil cable must be kept separate to prevent interference 6 Tighten cable glands and lid screws well to obtain optimum sealing WARNING Mount terminal box lid before power up Installing Mounting 4 4 Remote installation 26 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 27: ... mounting plate see Dimensions and weight Page 67 Note The standard mounting plate is only suitable for wall mounting 4 4 2 Pipe or wall mounting with assembly bracket Optional pipe or wall mounting assembly bracket Note The assembly bracket is not part of the standard delivery and must be ordered separately Installing Mounting 4 4 Remote installation SITRANS MAG 6000 I 6000 I Ex de Operating Inst...

Page 28: ...mounting 1 Fasten the assembly bracket to the back of the transmitter 2 Fasten the transmitter and assembly bracket to the wall Note The fastening brackets and nuts are not needed for wall mounting Wall mounting with assembly bracket Dimensions in mm inch Installing Mounting 4 4 Remote installation 28 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 29: ...ut signal cable Power supply Electrode cable to sensor Terminal box for magnetic coil and electrode cables Figure 5 1 Overview Electrical connections Cable specifications Only use cables with at least the same degree of protection as the sensor to install the sensor The cable length from the cable gland to the terminals must be kept as short as possible Cable loops in the terminal box must be avoi...

Page 30: ...ING Use in hazardous areas Before opening the terminal box check that No explosion hazard exists A fire department permission certificate has been issued All connection leads are potential free Special requirements apply to the location and interconnection of sensor and transmitter See Installation in hazardous area WARNING Maximum short circuit current Only connect the device to a power supply wh...

Page 31: ...VWRU Ω PD EH UHTXLUHG GHSHQGLQJ RQ FDEOHV LQSXW UHVLVWDQFH 5HOD 5HOD 9 9 12 1 RPPRQ LJLWDO LQSXW 6HQVRU FRQQHFWLRQ UHPRWH WUDQVPLWWHU QSXW 9 6HQVRU OHFWURGH FDEOH RLO FDEOH OXH OXH ODFN URZQ URZQ PLQ PP RQO IRU YHUVLRQV 2XWSXWV XV FRPPXQLFDWLRQ XUUHQW Electrical connection label The electrical connection label is placed in the lid of the terminal box Connecting 5 2 Electrical connection SITRANS MA...

Page 32: ...0mA Active Uo 28V lo 87mA RL 500Ohm HART 230Ohm Ui 30V I OUTACTIVE I OUTPASSIVE X indicatefactorydefaultsetting Moduladdr Electrical Connection Approval 11ATEX2124X Li 34 µH FWrevision HWrevision Fill in the address of the used communication module after installation Fill in the new FW and HW revisions in case spare part exchange Note Min 4 mm2 is only required for ATEX 2 GD and FM CSA Class I Zon...

Page 33: ... electrode cables Active passive current output 83N19 11 Pos Active Passive Factory default A Active MAG 6000 I B Passive MAG 6000 I Ex version Note For Ex versions active or passive current output is preselected at ordering and cannot be changed Non Ex versions can be connected as either active or passive Note The factory default setting for the current output is marked by an X and can be found o...

Page 34: ...of how to connect the sensor to the transmitter SITRANS F M MAG 6000 I For more information refer to the Operating Instructions for the respective sensor Check that the serial numbers on the sensor and the SENSORPROM unit are identical WARNING Danger of electric shock Do not power up when lid is open Do not open lid while power is on unless operating in an Ex ia environment Connecting 5 3 Connecti...

Page 35: ...0 2 Fit coil and electrode cables through cable glands in sensor terminal box 3 Connect signal and coil cables to transmitter as follows Connecting 5 3 Connection of sensor and transmitter in remote version SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 35 ...

Page 36: ...tter to obtain optimum sealing 2 Mount cover for connection board and mount lid on sensor 3 Transmitter is ready to be powered up NOTICE Avoid exposing transmitter to direct sunlight Exposing the transmitter to direct sunlight may increase the operating temperature above its specified limit and decrease display visibility In such case protect the transmitter from direct sunlight Connecting 5 3 Con...

Page 37: ...Current output in passive and active modes 31 32 31 32 Loop Loop R1 R2 Vs R3 31 32 RL Loop Loop Ex Non Ex Isolator Current output passive with HART Loop Loop Barrier Isolator Current output passive Rs R1 R2 R3 Σ Rs Vs Vsmin I Loop max Rs R1 R2 R3 Σ Rs Vs Vsmin I Loop max Barrier Isolator Current output active with and without HART RL 650Ω Connecting 5 4 Wiring in hazardous area SITRANS MAG 6000 I ...

Page 38: ...rmation Refer to the relevant BUS communication Quick Start or Operating Instructions available at the SITRANS F literature CD or on the internet at www siemens com flowdocumentation www siemens com flowdocumentation 5 6 Reassembling the device Ensure that the two screws 20 TORX are tightened properly for correct assembly and proper ground connection Connecting 5 6 Reassembling the device 38 SITRA...

Page 39: ...lation by covering power supply terminals with plastic cover Fasten the plastic cover with two screws 1 Connecting 5 6 Reassembling the device SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 39 ...

Page 40: ...Connecting 5 6 Reassembling the device 40 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 41: ...settings Page 44 Changing operator menu setup Page 47 Changing language Page 48 Detailed diagrams concerning the specific menu are shown in appendix menu diagrams Page 75 For factory settings see Factory settings Page 89 6 1 Local user interface With the capacitive touch keypad the device can be operated without opening the lid An LED light gives feedback on accepted command Figure 6 1 Local user ...

Page 42: ...de Basic settings Reset mode Operator menu Output Operator active Product identity External input Operator inactive Lock field symbols Ready for change Access to submenu Value locked RESET MODE Zero setting of totalizers and initializa tion of setting Keypad The keypad is used to set the flowmeter The keys function as follows TOP UP KEY This key when held for 2 sec is used to switch between op era...

Page 43: ... is gained by pressing the top up key for 2 seconds The setup menu operates in two modes View mode Setup mode View mode is a read only mode The pre selected settings can only be scanned Setup mode is a read and write mode The pre selected settings can be scanned and changed Access to the setup mode is password protected The factory set password is 1000 Access to a submenu in the setup menu is gain...

Page 44: ...its Qmax Setting of measuring range analog outputs and frequency output Also individ ual dimension dependent setting of value decimal point unit and time Qmax 2 Setting of measuring range analog outputs and frequency output Also individ ual dimension dependent setting of value decimal point unit and time This menu is only visible if chosen as external digital input Totalizer Setting of unit and de...

Page 45: ...ings menu 4 Press lock unlock key to unlock settings 5 Use forward key or backward key to reach relevant menu 6 Press lock unlock key to unlock settings 7 Use select key and change key to change settings 8 Press lock unlock key to confirm new settings Commissioning 6 4 Changing basic settings SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 45 ...

Page 46: ...SH FXW RII RII RII RQ 7RWDOL HU 7RWDOL HU 7RWDOL HU XQLW P PO O KO 0O IW LQ 86 86 N 8 8 0 7RWDOL HU XQLW P PO O KO 0O IW LQ 86 86 N 8 8 0 7RWDOL HU RUZDUG RUZDUG 5HYHUVH 1HW 7RWDOL HU 5HYHUVH RUZDUG 5HYHUVH 1HW UURU OHYHO DUQLQJ DWDO 3HUPDQHQW DUQLQJ XVW WLPH XQLW WH W XVW WLPH XQLW HTXDO V XVWRPHU XQLWV XVW YROXPH XQLW WH W XVW YROXPH XQLW HTXDO P Decimal point can be positioned and units set ind...

Page 47: ...nu perform the following steps 1 Press top up key for 2 sec 2 Enter password 3 Use forward key or backward key to reach operator menu Changing text in line 1 1 Press lock unlock key to unlock setting 2 Use change key to select desired text 3 Press lock unlock key to confirm selected text Note If Text is selected in line 2 this line functions as a heading for the value shown in line 3 Otherwise it ...

Page 48: ...anguage in transmitter Default language is English but it can be changed to various other languages Change language as follows 1 Press top up key for 2 sec 2 Enter password 3 Use forward key or backward key to reach language menu 4 Press lock unlock key to unlock language 5 Use change key to select desired language 6 Press lock unlock key to confirm new language 7 Press top up key two times to exi...

Page 49: ...evel and alarm differentiation may also be defined Alarm level defines if an alarm should be above 21 mA High or below 3 6 mA Low Alarm diff defines whether or not the alarm should vary according to selected error level Error level Fatal Permanent or Warning is selected in Basic settings If Alarm differentiation is set to Yes depending on the Alarm level setting the current output will show Alarm ...

Page 50: ...to batch function pulse frequency is not available on digital output Relay outputs Relay output can be used to configure various settings Error settings level and number see Error level menu diagram Page 79 and Error number menu diagram Page 80 Limit settings number of setpoints setpoint settings and hysteresis see Direction limit menu diagram Page 80 Batch settings quantity time and counter setti...

Page 51: ... or backward key to reach reset mode menu 4 Press lock unlock key to enter reset menu 5 Press forward key to reach totalizer to be reset or default setting menu 6 Press lock unlock key to start resetting If restoring of factory settings Page 89 is required 1 Press lock unlock key again to confirm destruction of customized settings See also reset menu diagram Page 84 7 6 Service mode All outputs of...

Page 52: ...is stopped and all previous settings are reinitialized the moment the service mode is left by pressing top up key Functions 7 6 Service mode 52 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 53: ... operator menus for registration of information and errors Error pending Status log Note Registration of errors in different modes In setup mode local dialog errors are entered only to Error pending list and not to Error log list and not registered on physical outputs current or relay In service mode errors are entered to both Error pending and Error log lists but not registered on physical output...

Page 54: ...ill inform operator of action to take to remove error 3HQGLQJ UURU WH W Status log The latest 9 errors are stored in the status log Errors are stored in the status log for 180 days even if they are corrected Alarm field The alarm field on the display will always flash when an error is pending Error output The digital and relay output can be activated individually error by error error level The rel...

Page 55: ...nymore The totalizer value must be reset manually in order to rely on future readings Active Active 21 W21 Pulse overflow Adj pulse settings Actual flow is too big compared with pulse width and volume pulse Reduced pulse width Active 22 W22 Batch timeout Check installation Duration of batching has exceeded a predefined max imum time Batch output on zero Active 23 W23 Batch overrun Check installati...

Page 56: ...add on module the display module or the transmitter is defective Zero Inactive 61 F61 SENSORPROM error Replace It is not possible to rely on the data in SENSOR PROM unit anymore Active Active 62 F62 SENSORPROM ID Replace The SENSORPROM unit ID does not comply with the product ID The SENSORPROM unit is from another type of product SITRANS F C SITRANS F US etc Zero Inactive 63 F63 SENSORPROM Replace...

Page 57: ...as non repairable products 9 2 Certificates You can find certificates on the Internet at Certificates https www siemens com processinstrumentation certificates or on an included DVD 9 3 Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers you can contact Customer Support Via the Internet using the Support...

Page 58: ...mation and Drives Technologies in our partner database Information about field service repairs spare parts and lots more under Services Additional Support If you have additional questions about the device please contact your local Siemens representative and offices at Local contact person http www automation siemens com aspa_app contactmenu aspx ci yes regid DEF lang en 9 4 Return procedures Enclo...

Page 59: ...idues If the device has been operated together with toxic caustic flammable or water damaging products clean the device before return by rinsing or neutralizing Ensure that all cavities are free from dangerous substances Then double check the device to ensure the cleaning is completed We shall not service a device or spare part unless the declaration of decontamination confirms proper decontaminat...

Page 60: ...Service and maintenance 9 4 Return procedures 60 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 61: ...5000 6000 6000 I de fective Replace MAG 5000 6000 6000 I P41 Initializing error Switch off MAG 5000 6000 6000 I wait 5 sec and switch on again Indicates flow with no flow in pipe Undefined Measuring pipe empty Select empty pipe cut off Empty pipe cut off is OFF Ensure that the measuring pipe is full Electrode connection missing electrode cable is insufficiently screened Ensure that electrode cable...

Page 62: ...ng error Reset totalizer manually Signs in display OK Totalizer roll over Reset totalizer or increase totalizer unit Empty pipe error mes sage when Empty pipe set to off OK W31 Empty pipe error Switch off MAG 5000 6000 6000I wait 5 sec and switch on again 10 2 Transmitter check list If unstable wrong measurements occur it is often due to insufficient wrong earthing or potential equalization If ear...

Page 63: ...ns OK 2 1 Not OK Correct fault 2 1 Output readings OK Yes 2 1 1 No 2 1 2 2 1 1 Display defective Replace display 2 1 2 Transmitter defective Replace transmitter Note Sensor check list Check lists for sensors are included in the respective sensor operating instructions Troubleshooting FAQs 10 2 Transmitter check list SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 63 ...

Page 64: ...Troubleshooting FAQs 10 2 Transmitter check list 64 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 65: ...Vmin 12 V DC Rmax 500 Ω Vmax 30 V DC Time constant 0 1 to 30 s adjustable Digital output Frequency 0 to 10 kHz 50 duty cycle uni bidirectional Time constant 0 1 to 30 s adjustable Pulse passive 3 to 30 V DC max 110 mA Ex version max 30 mA 200 Ω Ri 10 kΩ powered from connected equipment Time constant 0 1 to 30 s adjustable Relay output Time constant Changeover relay same as current output Load 30 V...

Page 66: ...pad with LED light for feedback indication Time constant Time constant as current output time constant Design Enclosure material Die cast aluminum with corrosion resistant Ba sic Polyester power coating min 60 µM Wall mounting bracket Bracket enclosed for remote mounting Dimensions See dimensional drawings Weight See dimensional drawings Power supply Standard version 100 to 230 VAC 47 to 63 Hz 20 ...

Page 67: ...ion Standard version HART MODBUS RTU RS485 Foundation Fieldbus H1 DeviceNet and PROFIBUS PA DP add on modules Ex version HART PROFIBUS PA and Foundation Field bus H1available factory mounted 1 Depending on sensor 2 Only with MAG 3100 3100 P sensors sizes DN 15 DN 300 12 compact 11 2 Dimensions and weight Transmitter IP67 NEMA 4X compact die cast aluminum Figure 11 1 Transmitter dimensions shown in...

Page 68: ... MAG 3100 HT Reference conditions ISO 9104 and DIN EN 29104 A calibration certificate is shipped with every sensor and calibration data are stored in SENSORPROM memory unit Medium temperature 20 C 10 K 68 F 18 F Ambient temperature 25 C 10 K 68 F 18 F Supply voltage Un 1 Warming up time 30 minutes Incorporation in conductive pipe section Inlet section Outlet section 10 x DN DN 1200 48 5 x DN DN 12...

Page 69: ... Output characteristics Current output Output characteristics Bidirectional mode Unidirectional mode 4 to 20 mA P 4 XW RII XW RII P 4 Frequency output Bidirectional mode Unidirectional mode PD XW RII 4 XW RII PD 4 Pulse output Bidirectional mode Unidirectional mode WHUQDO FRXQWHU XW RII 4 Technical data 11 4 Output characteristics SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E0...

Page 70: ...LQLPXP LPLW VHWSRLQW PD LPXP E Passive Digital output Passive Digital output LPLW VHWSRLQW VWHUHVLV VHWSRLQW RQQHFWHG LVFRQQHFWHG LVFRQQHFWHG VWHUHVLV VHWSRLQW LPLW VHWSRLQW PLQLPXP LPLW VHWSRLQW PD LPXP RQQHFWHG VWHUHVLV LPLW VHWSRLQW VWHUHVLV VHWSRLQW RQQHFWHG LVFRQQHFWHG LVFRQQHFWHG VWHUHVLV VHWSRLQW LPLW VHWSRLQW PLQLPXP LPLW VHWSRLQW PD LPXP RQQHFWHG VWHUHVLV Technical data 11 4 Output charac...

Page 71: ...rward flow only Hold Batch 11 5 Cable data Description Electrode or coil cable standard Electrode cable double shielded for empty pipe detection or low conductivity fluids Cable kit with standard coil cable and electrode cable double shielded also available as low noise cable for MAG 1100 sensor Technical data 11 5 Cable data SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E020833...

Page 72: ...y pipe detection and conductivity see Operating Instructions for relevant sensor 11 6 Cable requirements Coil cable Electrode cable Basic data No of conductors 2 3 Min sqr area 0 5 mm2 0 2 mm2 Screen Yes Yes Max capacitance N A 350 pF m Max cable loop resistance Media temperature 100 C 40 Ω N A 200 C 6 Ω N A Cable glands on sensor M20x1 5 gland Cable ø 5 to 13 mm 0 20 to 0 51 inches NPT gland cabl...

Page 73: ...ogs 12 2 Accessories Description Order number Safety clamp 7ME5933 0AC06 Wall pipe mounting bracket BI 2 5 DIN59382 X6Cr17 7ME5933 0AC05 Communication modules for MAG 6000 I MAG 6000 I Ex de HART FDK 085U0321 Modbus RTU RS485 FDK 085U0234 PROFIBUS PA Profile 3 FDK 085U0236 PROFIBUS DP Profile 3 FDK 085U0237 Devicenet FDK 085U0229 FOUNDATION Fieldbus H1 A5E02054250 SITRANS MAG 6000 I 6000 I Ex de O...

Page 74: ...DK 085U3122 Electronics cover with Ex glass plate A5E02593565 Cover for connection board incl gas ket for remote version 7ME5933 0AC02 Cover for mains supply communica tion including gasket 7ME5933 0AC03 Spare parts Accessories 12 3 Spare parts 74 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 75: ...grams A A 1 Transmitter menu overview The menu diagrams shown on the following pages apply to MAG 5000 6000 as well as MAG 6000 I SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 75 ...

Page 76: ...XUUHQW RXWSXW QRUPDO IRUFHG LJLWDO RXWSXW QRUPDO IRUFHG 5HOD QRUPDO IRUFHG 2SHUDWLRQ WLPH UURU SHQGLQJ 8SSHU OLQH ORZUDWH WRWDOL HU WRWDOL HU 7H W 7RWDOL HU 7H W 7RWDOL HU DWFK TXDQWLW 7H W ORZ YHORFLW 7H W ORZUDWH 7H W 4 PD 7RWDOL HU UHVHW 7RWDOL HU UHVHW DWFK VWDUW SDXVHG UHVHW DWFK DPRXQW GRQH 7H W PHQX 7H W 6HQVRU VL H 7H W 2SHUDWLQJ WLPH DWFK F FOH FQW UHVHW UURU SHQGLQJ 6WDWXV ORJ 7UDQVPLWWH...

Page 77: ...5HYHUVH RUZDUG 5HYHUVH 1HW UURU OHYHO DUQLQJ DWDO 3HUPDQHQW DUQLQJ XVW WLPH XQLW WH W XVW WLPH XQLW HTXDO V XVWRPHU XQLWV XVW YROXPH XQLW WH W XVW YROXPH XQLW HTXDO P 1 The unit BBL42 in the volume unit list is placed on the space for the customer unit former The unit is shown as BBL42 with the fitting conversion factor of 0 158987 m3 if not overwritten with customer s own unit text setup using PD...

Page 78: ... even though the option is visible in the display This is due to the fact that HART does not work if the output falls below 2 3 mA 2 4 20 mA Alarm is the default setting for MAG 6000 I For all other variants the default setting is 4 20 mA 3 For MAG 6000 I only The controlling of alarm levels does not recognize if the jumper is mounted for passive output Do not combine differentiation and low alarm...

Page 79: ... 86 N 8 8 0 A 5 Digital output frequency LJLWDO RXWSXW UHTXHQF UHTXHQF RXWSXW 8QLGLUHFWLRQDO 8QLGLUHFWLRQDO LGLUHFWLRQDO UHTXHQF RXWSXW PD UHTXHQF RXWSXW 7LPH FRQVW 3XOVH UHTXHQF UURU OHYHO UURU QXPEHU LUHFWLRQ OLPLW DWFK 2II A 6 Error level LJLWDO RXWSXW 5HOD RXWSXW UURU OHYHO UURU OHYHO UURU QXPEHU LUHFWLRQ LPLW 2II Menu diagrams A 6 Error level SITRANS MAG 6000 I 6000 I Ex de Operating Instruct...

Page 80: ...rection limit LJLWDO RXWSXW 5HOD RXWSXW LUHFWLRQ OLPLW UURU OHYHO UURU QXPEHU LUHFWLRQ OLPLW 2II LPLW PRGH VHWSRLQW VHWSRLQW VHWSRLQWV LPLW VHWSRLQW LPLW VHWSRLQW PLQLPXP LPLW VHWSRLQW PD LPXP VWHUHVLV Menu diagrams A 8 Direction limit 80 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 81: ... 0O IW LQ 86 86 N 8 8 0 V PLQ K G 1 Visible only on Digital output Note If batch function is chosen on the relay output the digital output will be turned off if it has been set up for pulse frequency or batch If digital output is set up for pulse frequency or batch then the relay output will be turned off if it has been set up for batch Menu diagrams A 9 Batch SITRANS MAG 6000 I 6000 I Ex de Opera...

Page 82: ...equipped with cleaning unit The cleaning option for relay output is however possible When selecting function for MAG 6000 I relay output the relay output has the same behavior as if cleaning unit was installed The relay output of the transmitter determines when the relay is on by applying voltage for approximately 60 seconds The metering is resumed after another 60 seconds when the cycle is comple...

Page 83: ... only at the time the error status changes occurs or disappears If P40 is suppressed after it has been detected at power up the output does not change state In this case the power must be switched off on to suppress the P40 error on the output 2 The frequency can be set to 44 Hz in the MAG 6000 SV transmitter only Menu diagrams A 11 Sensor characteristics SITRANS MAG 6000 I 6000 I Ex de Operating ...

Page 84: ...OL HU UHVHW 7RWDOL HU UHVHW DWFK F FOH FQW UHVHW 6HW GHIDXOW VHWWLQJ 7RWDOL HU SUHVHW 7RWDOL HU SUHVHW HVWUR RZQ VHWWLQJV Menu diagrams A 12 Reset mode 84 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 85: ...RJ G K P RJ 3HQGLQJ G K P 3HQGLQJ XUUHQW RXWSXW RUFHG P P LJLWDO RXWSXW RUFHG LJLWDO RXWSXW RUFHG LJK LJK RZ 1 Signal suitability is a level from 0 to 9 of the electrode measured voltage Level 0 is equal to the limit value that is set for empty pipe error detection and level 9 is the best signal measured 2 If digital output is set to pulse standard 3 If digital output is set to frequency Menu diag...

Page 86: ... 0HQX 0HQX 7RWDOL HU UHVHW 7RWDOL HU UHVHW DWFK TXDQWLW DWFK VWDUW SDXVHG UHVHW DWFK DPRXQW GRQH I DWFK LV FKRVHQ I DWFK LV FKRVHQ I DWFK LV FKRVHQ I DWFK LV QRW FKRVHQ 1 When selecting Batch amount for upper line the upper line is initially blank The amount done may not appear until the batch is started 2 Text means that the text for the chosen measured value is shown For example if textis chosen...

Page 87: ...U FRGH QR 0 7UDQVPLWWHU VHU QR 1 7UDQVPLWWHU 6 YHUVLRQ 6HQVRU W SH 0 6HQVRU FRGH QR 0 6HQVRU VHULDO QR 1 6HQVRU VL H 1 1 7 QXPEHU GG RQ PRGXOH 6 YHUVLRQ Menu diagrams A 15 Product identity SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 87 ...

Page 88: ... 57 PRGXOH 57 VKRUW DGGUHVV 7 QDPH HVFULSWLRQ DWH 57 6 YHUVLRQ Note Burst mode is not available with HART communication Menu diagrams A 16 Add on communication module 88 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 89: ...n 3 US G US kG BBL32 BBL42 UK G UK MG customer unit time unit Sensor size de pendent Sec min hour day customer unit Totalizer 1 Forward Forward reverse net Totalizer 1 unit Sensor size de pendent m 3 ml l hl Ml ft 3 in 3 US G US kG BBL32 BBL42 UK G UK MG customer unit Totalizer 2 Reverse Forward reverse net Totalizer 2 unit Sensor size de pendent m 3 ml l hl Ml ft 3 in 3 US G US kG BBL32 BBL42 UK ...

Page 90: ...own Frequency Off 500 Hz 1 kHz 5 kHz 10 kHz Digital output frequency Page 79 Time constant 5 s 0 1 to 30 s Pulse On Digital output pulse Page 79 Pulse polarity Positive Positive negative Pulse width 66 ms 64 μs 130 μs 260 μs 510 μs 1 0 ms 2 0 ms 4 1 ms 8 2 ms 16 ms 33 ms 66 ms 130 ms 260 ms 520 ms 1 0 s 2 1 s 4 2 s Volume pulse Sensor size de pendent Dimension dependent Time constant 0 1 s 0 1 to ...

Page 91: ...2 98107 1 767146 70 68583 m3 h 65 2 30 2 499681 99 98723 2 986477 119 459 m3 h 80 3 50 4 003646 160 1458 4 523894 180 9557 m3 h 100 4 120 6 252163 250 0864 7 068584 282 7433 m3 h 125 5 180 10 00647 400 2585 11 04467 441 7864 m3 h 150 6 250 15 74527 629 8107 15 90432 636 1725 m3 h 200 8 400 24 93797 997 5184 28 27434 1130 973 m3 h 250 10 700 40 00377 1600 15 44 17865 1767 145 m3 h 300 12 1000 62 50...

Page 92: ... F MAG 3100 MAG 3100 P and MAG 5100 W with NPT cable glands DN Qmax Factory set ting MAG 5100 W Order no 7ME6520 MAG 1100 MAG 1100 F 5100 W Order no 7ME6580 MAG 3100 3100 P unit mm inch min max min max 2 1 12 0 14 0 01718714 0 6874852 US GPM 3 1 8 0 31 0 02800984 1 120393 US GPM 6 1 4 1 4 0 1120394 4 481573 US GPM 10 3 8 4 0 3112204 12 44881 US GPM 15 9 0 7002459 28 0 US GPM 25 1 23 1 945128 77 80...

Page 93: ...5 100835 3 2520 885 100835 3 US GPM 1000 40 52835 3112 204 124488 1 3112 204 124488 1 US GPM 1050 42 52835 3112 204 137248 1 3112 204 124488 1 US GPM 1100 44 61641 3765 767 150630 6 3765 767 150630 6 US GPM 1200 48 66044 4481 574 179262 9 4481 574 179262 9 US GPM 1400 54 110072 6099 92 243996 7 US GPM 1500 60 1320867 7002 459 280098 3 US GPM 1600 66 154101 7967 242 318689 6 US GPM 1800 72 176115 1...

Page 94: ...95 m3 40 90616 ml 1072 33 m3 1 m3 m3 300 12 57 87403 ml 1517 132 m3 58 90487 ml 1544 155 m3 1 m3 m3 350 14 80 17607 ml 2101 767 m3 80 17607 ml 210 7671 m3 1 m3 m3 400 16 104 7198 ml 2745 165 m3 104 7198 ml 2745 165 m3 1 m3 m3 450 18 132 536 ml 3474 35 m3 132 536 ml 3474 35 m3 1 m3 m3 500 20 163 6247 ml 4289 321 m3 163 6247 ml 4289 321 m3 10 m3 m3 600 24 235 6195 ml 6176 622 m3 235 6195 ml 6176 622...

Page 95: ...in US G max 2 1 12 0 00000095484069 25 03057 3 1 8 0 000001556102 40 79227 6 1 4 0 000006224408 163 1691 10 3 8 0 00001729003 453 2475 15 0 00003890255 1019 806 25 1 0 0001080627 2832 796 0 0001080627 2832 796 40 1 0 0002766404 7251 96 0 0002766404 7251 96 50 2 0 0003851353 10096 08 0 0004322506 11331 18 65 2 0 0006114314 16028 3 0 0007305034 19149 7 80 3 0 0009793068 25671 93 0 001106562 29007 84...

Page 96: ...0 40 0 1729003 4532475 0 1729003 4532475 1050 42 0 1729003 4532475 0 1729003 4532475 1100 44 0 2092093 5484294 0 2092093 5484294 1200 48 0 2489763 6526764 0 2489763 6526764 1400 54 0 3388844 8883651 1500 60 0 3890255 10198060 1600 66 0 4426246 11603130 1800 72 0 5601967 14685210 2000 78 0 6916009 18129900 2200 90 0 836837 21937170 2400 96 0 995906 26107050 2600 102 1 168806 30639530 2800 114 1 355...

Page 97: ...Control drawing C C 1 Control drawing SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 97 ...

Page 98: ...Control drawing C 1 Control drawing 98 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 99: ...Control drawing C 1 Control drawing SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 99 ...

Page 100: ...Control drawing C 1 Control drawing 100 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 101: ...Control drawing C 1 Control drawing SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH 101 ...

Page 102: ...Control drawing C 1 Control drawing 102 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

Page 103: ...7 E Electrical connection 38 Basic requirements 34 Cable specifications 29 In hazardous area 37 Safety 29 Error handling 53 H Hazardous area Electrical connection 37 Special conditions 16 Hotline 57 I Installation Pipe mounting 28 Safety instructions 23 Installation examples 37 Internet Contact person 9 58 Flow documentation 9 Support 58 Intrinsically safe data 14 Introduction 7 Items supplied 7 L...

Page 104: ...ety standards 11 Sensor installation 23 Sensorprom 21 Service 57 58 Settings 49 Support 58 System components 19 T Theory of operation 21 Troubleshooting 61 W Wiring See Electrical connection Index 104 SITRANS MAG 6000 I 6000 I Ex de Operating Instructions 08 2018 A5E02083319 AH ...

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