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Siemens SITRANS F FST030 Operating Instructions Manual Download Page 104

Diagnosing and troubleshooting 

 

9.4 Fault codes and corrective actions 

 

SITRANS F Ultrasonic flowmeters FST030 (HART) 

102

 

Operating Instructions, 08/2017, A5E35971532-AC 

ID/ 

Icons 

Diagnostic 

Action 

Comment 

203 

 

 

CH3 

Cable break. Check channel 3 current output 

cable connection 

If Operation mode is config-

ured to Current output 

204 

 

 

CH3 

Frequency too low. Check process conditions 

or align limit to normal operation. Adjust chan-

nel 3 parameter 'Lower range value' 

If Operation mode is config-

ured to Frequency output 

205 

 

 

CH3 

Frequency too high. Check process conditions 

or align limit to normal operation. Adjust chan-

nel 3 parameter 'Upper range value' 

If Operation mode is config-

ured to Frequency output 

206 

 

 

CH3 

Pulse overflow. Pulse output insufficient pulse 

separation. Reduce pulses per amount, or 

reduce pulse width, or increase amount 

If Operation mode is config-

ured to Pulse output 

207 

 

 

CH4 

Loop current in lower saturation. Check pro-

cess conditions or align limit to normal opera-

tion. Adjust channel 4 parameter 'Lower range 

value' 

If Operation mode is config-

ured to Current output 

208 

 

 

CH4 

Loop current in upper saturation. Check pro-

cess conditions or align limit to normal opera-

tion. Adjust channel 4 parameter 'Upper range 

value' 

If Operation mode is config-

ured to Current output 

209 

 

 

CH4 

Cable break. Check channel 4 current output 

cable connection 

If Operation mode is config-

ured to Current output 

210 

 

 

CH4 

Frequency too low. Check process conditions 

or align limit to normal operation. Adjust chan-

nel 4 parameter 'Lower range value' 

If Operation mode is config-

ured to Frequency output 

211 

 

 

CH4 

Frequency too high. Check process conditions 

or align limit to normal operation. Adjust chan-

nel 4 parameter 'Upper range value' 

If Operation mode is config-

ured to Frequency output 

Summary of Contents for SITRANS F FST030

Page 1: ...Operating Instructions Answers for industry 08 2017 Edition Ultrasonic Flowmeters FST030 HART SITRANS F ...

Page 2: ......

Page 3: ...FST030 transmitters for use in flow meter systems with order codes commencing 7ME372 08 2017 A5E35971532 AC Introduction 1 Safety notes 2 Description 3 Installing Mounting 4 Connecting 5 Commissioning 6 Operating 7 Service and maintenance 8 Diagnosing and troubleshooting 9 Technical data 10 Dimension drawings 11 Certificates and support A SIMATIC PDM B ...

Page 4: ...ay be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WAR...

Page 5: ...s 13 2 2 1 FCC Conformity 14 2 2 2 Conformity with European directives 14 2 3 Requirements for special applications 15 2 4 Use in hazardous areas 15 2 4 1 Use in hazardous areas 16 2 4 2 Loss of safety of device with type of protection Intrinsic safety Ex i 16 2 4 3 Dust layers above 5 mm 17 2 5 Installation in hazardous areas 18 3 Description 21 3 1 Design 21 3 1 1 Transmitter 21 3 2 Features 21 ...

Page 6: ...5 4 3 Terminal layout 42 5 4 4 Connecting channel 1 43 5 4 5 Connecting channels 2 to 4 44 5 4 5 1 Input output configuration 46 5 4 6 Connecting channels 5 and 6 47 5 4 7 Connecting the power supply 48 5 5 Finishing the transmitter connection 49 6 Commissioning 51 6 1 Basic safety notes 51 6 1 1 Opening device in energized state 51 6 2 General requirements 52 6 3 Power up 52 6 4 Local display 52 ...

Page 7: ...ion 81 8 3 Cleaning 82 8 4 Electrostatic charge 82 8 5 Maintenance and repair work 82 8 5 1 Service and maintenance information 82 8 6 Return procedure 83 8 7 Disposal 84 9 Diagnosing and troubleshooting 85 9 1 Unexpected behavior 85 9 2 Application questionnaire 87 9 3 Device status icons 88 9 4 Fault codes and corrective actions 90 10 Technical data 113 10 1 Power 113 10 2 HART interface 113 10 ...

Page 8: ...IC PDM versions 125 B 1 4 Initial setup 126 B 1 5 Integrating the EDD 126 B 1 6 Integrating a HART device in a HART modem network 127 B 1 7 Configuring a new device 130 B 1 8 Wizard Quick Start via PDM 130 B 1 9 Wizard Clamp On Configuration 131 B 1 10 Wizard Zero point adjustment 132 B 1 11 Changing parameter settings using SIMATIC PDM 132 B 1 12 Parameters accessed via drop down menus 133 B 1 13...

Page 9: ...ww en ps 17317 1 1 Product compatibility Docu ment edition Remarks Device revision Compatible version of device integration package 08 2017 New document edition HART FW 1 00 00 HW 02 Device revision 1 or later SIMATIC PDM V8 2 or later EDD 1 00 00 or later AMS Device Manager 12 0 or later EDD 1 00 00 or later SITRANS DTM V4 1 EDD 1 00 00 or later Field communicator V3 8 EDD 1 00 00 or later 02 201...

Page 10: ...d identify the delivered pack age install and electrically connect the product commission the product setting pa rameters via HMI menu operate and maintain the device on a daily basis troubleshoot and remedy minor opera tion interruptions Instrument techni cians plant opera tors Available for download from homepage Hardcopy can be purchased via PIA Life Cycle Portal only English and German version...

Page 11: ...he scope of delivery and the information on the nameplate correspond to your order and the delivery note Note The SD Card Mass Storage functionality has been disabled by SIEMENS on all products sold or imported in the United States Products having enabled SD Card Mass storage functionality are intended to be used solely outside the United States and should not be imported into the United States by...

Page 12: ...only form one element of such a concept Customer is responsible to prevent unauthorized access to its plants systems machines and networks Systems machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appr...

Page 13: ...ited protection against moisture and infiltration Provide additional packaging as necessary Special conditions for storage and transportation of the device are listed in Technical data Page 113 CAUTION Protection of transmitter parts The styrofoam parts in the transmitter are NOT packaging material Do not remove styrofoam parts 1 8 Notes on warranty The contents of this manual shall not become par...

Page 14: ...Introduction 1 8 Notes on warranty SITRANS F Ultrasonic flowmeters FST030 HART 12 Operating Instructions 08 2017 A5E35971532 AC ...

Page 15: ...l Explanation Consult operating instructions 2 1 1 Improper device modifications WARNING Improper device modifications Risk of explosion in hazardous areas May cause death or serious injury Risk to personnel system and environment can result from modifications to the device particularly in hazardous areas Only carry out modifications that are described in the instructions for the device Failure to...

Page 16: ... correct the interference at his own expense 2 2 2 Conformity with European directives The CE marking on the device symbolizes the conformity with the following European directives Electromagnetic compatibility EMC 2014 30 EU Directive of the European Parliament and of the Council on the harmo nisation of the laws of the Member States relating to electromagnetic compatibility Low voltage di rectiv...

Page 17: ...ighly recommend that you contact your Siemens representative or our application department before you operate the device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for research and development purposes 2 4 Use in hazardous areas Qualified personnel for hazardous area applications Persons who install connect commission operate and servi...

Page 18: ... observed the safety of the device is no longer ensured for use in hazardous areas There is a risk of explosion Connect the device with type of protection Intrinsic safety solely to an intrinsically safe circuit Observe the specifications for the electrical data on the certificate and or in Technical data Page 113 Special conditions for safe use In general it is required that The terminal space ma...

Page 19: ... must satisfy the requirements for having a proof voltage of at least 500 V AC applied between the conductor ground conductor shield and shield ground Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation WARNING Field wiring installation Risk of explosion in hazardous areas May cause death or serious injury Ensure that the national...

Page 20: ...al and in the Ex certificate are followed Hazardous area approvals The device is approved for use in hazardous area according to the lists below Special conditions for safe installation and operation specified by each approval authority are included in the relevant certificate Table 2 1 ATEX approval Device Gas Dust FST030 transmitter Zone 2 Zone 22 FSS200 sensor Zone 0 Zone 20 21 FM approval Tran...

Page 21: ...zardous areas SITRANS F Ultrasonic flowmeters FST030 HART Operating Instructions 08 2017 A5E35971532 AC 19 Installation variations Note Requirements for safe installation The sensors can be installed in Zone 0 Div 1 as Intrinsically Safe ...

Page 22: ...Safety notes 2 5 Installation in hazardous areas SITRANS F Ultrasonic flowmeters FST030 HART 20 Operating Instructions 08 2017 A5E35971532 AC ...

Page 23: ...on USB service channel and a local display It also adds functionalities such as totalizers access control diagnostics and configuration The local user interface consists of a display and four buttons for user interaction The transmitter has a modular design with discrete replaceable electronic modules and connection boards to maintain separation between functions and facilitate field service All m...

Page 24: ...nels 3 and 4 Signal output Current output 0 4 to 20 mA Pulse output Frequency output Alarm status Pulse or frequency redundancy mode only channel 3 Channels 3 and 4 Relay output can be parameterized as Alarm status Channels 3 and 4 Signal input can be parameterized as Current input 4 to 20 mA Totalizer control resetting of totalizers Zero adjustment Freezing of process values Forcing of outputs Ch...

Page 25: ...a input channels 3 and 4 Medium temperature Pressure Kinematic viscosity Density Configurable upper and lower alarms and warning limits for nearly all process values Independent low flow cut off settings for volume flow and mass flow Zero point adjustment initiated by host system Process noise damping using digital signal processing DSP Three totalizers for summation of flow process values Simulat...

Page 26: ...ll not be ordered where end user may be located within USA 3 3 Applications Water industry Wastewater industry HVAC industry Petrochemical industry Irrigation systems Plants transporting non conductive liquids Power industry Processing industry 3 4 Approvals Note For further details see Approvals Page 119 The device is available with approvals for general purpose and for hazardous areas In all cas...

Page 27: ...m configurations to enable simple secure and reliable data transmission over long distances System communication Table 3 1 HART protocol identification data Manufacturer ID 42 2A Hex Manufacturer ID parameter Device type 34 22 Hex Device type parameter HART protocol revision 7 5 HART protocol revision parameter Device revision 2 Device revision parameter Note Version numbers and other references s...

Page 28: ...d hardware defined HART polling address SW polling address will be ignored The configured HW polling address can be read via HMI in menu item 4 2 Configuration via the local display or SIMATIC PDM SW polling address Disable the HW polling address by setting all switches to OFF on the HART DIP switch The device starts up with default slave address 0 The SW polling address can be changed to a value ...

Page 29: ...emperature X X X X 6 Process Pressure X X X X 7 Process Viscosity X X X X 8 Temperature 1 X X X X 9 Temperature 2 X X X X 10 Concentration X X X X 11 Current in Channel 5 X X X X 12 Current in Channel 6 X X X X 13 Standard Volume Flow X X X X 14 Standardizing Factor X X X X 15 Standard Viscosity X X X X 16 Standard Density X X X X 17 LiquIdent X X X X 18 API Gravity X X X X 19 Standard API Gravity...

Page 30: ...es And Loop Current 6 Write Polling Address 7 Read Loop Configuration 8 Read Dynamic Variable Classifications 9 Read Device Variables With Status 11 Read Unique Identifier Associated With Tag 12 Read Message 13 Read Tag Descriptor Date 14 Read Primary Variable Transducer Information 15 Read Device Information 16 Read Final Assembly Number 17 Write Message 18 Write Tag Descriptor Date 19 Write Fina...

Page 31: ...e Values 36 Set Primary Variable Upper Range Value 37 Set Primary Variable Lower Range Value 40 Enter Exit Fixed Current Mode 42 Perform Device Reset 44 Write Primary Variable Units 45 Trim Loop Current Zero 46 Trim Loop Current Gain 50 Read Dynamic Variable Assignments 51 Write Dynamic Variable Assignments 53 Write Device Variables Units 54 Read Device Variables Information 59 Write Number Of Res...

Page 32: ...Description 3 5 HART communication SITRANS F Ultrasonic flowmeters FST030 HART 30 Operating Instructions 08 2017 A5E35971532 AC ...

Page 33: ... temperature that are indicated on the device nameplate label will not be exceeded Aggressive atmospheres Ensure that the device is suitable for the application and that it is installed where there is no risk of penetration of aggressive vapors Direct sunlight Prevent the device from overheating or materials becoming brittle due to UV exposure by protecting it from direct sunlight Make sure that t...

Page 34: ...ns SITRANS F Ultrasonic flowmeters FST030 HART 32 Operating Instructions 08 2017 A5E35971532 AC 4 2 Installation instructions 4 2 1 Wall mount enclosure transmitter CAUTION Opening lid Care must be taken when opening the lid to avoid the lid falling ...

Page 35: ...F Ultrasonic flowmeters FST030 HART Operating Instructions 08 2017 A5E35971532 AC 33 Mounting on wall 1 Prepare holes for the four screws M6x100 or equivalent Screw head diameter max 13 5 mm screw shaft diameter max 6 mm 2 Mount transmitter and tighten screws ...

Page 36: ...ic flowmeters FST030 HART 34 Operating Instructions 08 2017 A5E35971532 AC Note Mounting on pipe or in panel For mounting on pipe or in panel see the installation instructions given in the instruction A5E38640586 which is provided with the optional mounting bracket kit ...

Page 37: ... the sensor see the relevant sensor Installation Manual See also Connecting channels 5 and 6 Page 47 5 1 Basic safety notes 5 1 1 Missing PE ground connection WARNING Missing PE ground connection Risk of electric shock May cause death or serious injury Depending on the device version connect the power supply as follows Power plug Ensure that the used socket has a PE ground conductor connection Che...

Page 38: ...When replacing cable glands use only cable glands of the same type After installation check that the cables are seated firmly 5 1 3 Lack of equipotential bonding WARNING Lack of equipotential bonding Risk of explosion through compensating currents or ignition currents through lack of equipotential bonding May cause death or serious injury Ensure that the device is potentially equalized Exception I...

Page 39: ...its WARNING Insufficient isolation of intrinsically safe and non intrinsically safe circuits Risk of explosion in hazardous areas May cause death or serious injury When connecting intrinsically safe and non intrinsically safe circuits ensure that isolation is carried out properly in accordance with local regulations for example IEC 60079 14 Ensure that you observe the device approvals applicable i...

Page 40: ...close proximity to the equipment and within easy reach of the operator It must be marked as the disconnecting device for the equipment 5 2 Disconnecting device Overvoltage Category II Connect mains supply through a switch or circuit breaker max 15 A in close proximity to the transmitter and within easy reach of the operator Mark it as the disconnecting device for the transmitter 5 3 Device namepla...

Page 41: ...sonic flowmeters FST030 HART Operating Instructions 08 2017 A5E35971532 AC 39 Nameplate of transmitter Transmitter product name Device specific system order number transmitter and sensor Transmitter replacement order number Transmitter serial number ...

Page 42: ...ion IP Ambient temperature Year when device was manufactured WEEE symbol see Disposal Page 84 Consult the Operating Instructions Software function Communication interface on channel 1 Ch1 Input output setup of channels 2 to 6 if ordered C QR code C tick logo and product specific QR code Figure 5 1 Transmitter nameplate example See also Installation in hazardous areas Page 18 5 4 Transmitter power ...

Page 43: ...ng screws on enclosure lid 3 Open enclosure lid A nameplate showing the configuration is placed on the outside of the transmitter enclosure Power supply connec tions L N Terminal 1 Terminal 2 Terminal 3 Serial no Key to symbols A P NO NC Configured as active input output Configured as passive input output Connected as normally open contact Connected as normally closed contact Initial firmware and ...

Page 44: ...t For configuration of the software parameters see Input output configuration Page 46 More information can be found in the Function Manual The following table shows Which cable with which terminal Hardware and software configuration of the channels Figure 5 2 Terminals configuration overview Ex and non Ex versions For Ex versions active or passive current output is preselected at ordering and cann...

Page 45: ...necting channel 1 Note 4 to 20 mA output It is not required to use shielded cables for the pure 4 to 20 mA current output Note HART communication It is recommended by the HART Communication Foundation HCF to use shielded cables for the HART communication Current output HART 1 Open enclosure lid 2 Remove blind plug and fit cable gland 3 Push cable through open gland and cable path 4 Restore ferrule...

Page 46: ...Schematic of active passive configuration Active configuration Passive configuration Note Active or passive current output is preselected at ordering 5 4 5 Connecting channels 2 to 4 Channel 2 is for output only and channels 3 to 4 can be connected as either inputs outputs or relays see Preparing for the connections Page 41 Connect wires 1 Remove cap and ferrule from cable gland and slide onto cab...

Page 47: ...le glands for proper connection 5 Connect wires to terminals using screwdriver 6 Tighten cable gland The numbers in the graphics below refer to table Terminal layout Page 42 If connected as input or output channels 2 to 4 Active configuration Passive configuration Termination example for channel 3 If connected as relay channels 3 and 4 only Normally closed contact NC Normally open contact NO NC NO...

Page 48: ... channel Configura tion Software configuration Channel 2 3 4 Output Active Current output Frequency output Pulse output Status output Alarm class Alarm item NAMUR status signals X X X Active Output Passive Current output Frequency output Pulse output Status output Alarm class Alarm item NAMUR status signals X X X Passive Input Active Digital input Reset totalizer 1 Reset totalizer 2 Reset totalize...

Page 49: ...Current input Passive Process values Pressure Medium temperature Viscosity Density X X Passive Relay output Normally open Alarm class Alarm item NAMUR status signals X X Normally open Relay output Normally closed Alarm class Alarm item NAMUR status signals X X Normally closed 5 4 6 Connecting channels 5 and 6 Connecting RTD Resistance Temperature Detector cable Perform the following steps for each...

Page 50: ...t the two three or four wires to four terminal block as shown below Short circuit terminals as required 2 wire device 3 wire device 4 wire device 6 Assemble and tighten cable gland 5 4 7 Connecting the power supply 1 Open enclosure lid unscrew power supply terminal protection cover screw and remove protection cover 2 Remove blind plug and fit cable gland 3 Push cable through open gland and cable p...

Page 51: ... Power 85 to 264 V AC 47 to 63 Hz Power 19 2 to 28 8 V DC 6 Mount power supply protection cover and fasten protection cover screw 7 Tighten cable gland 5 5 Finishing the transmitter connection Connection check up 1 Check individual wire installation by tugging firmly 2 Firmly tighten cable glands and insert blanking plugs in unused cable entries 3 Close lid 4 Tighten the four spring screws 5 Ensur...

Page 52: ...Connecting 5 5 Finishing the transmitter connection SITRANS F Ultrasonic flowmeters FST030 HART 50 Operating Instructions 08 2017 A5E35971532 AC ...

Page 53: ...n or not properly closed The type of protection specified on the nameplate or in Technical data Page 113 is no longer guaranteed Make sure that the device is securely closed 6 1 1 Opening device in energized state WARNING Opening device in energized state Risk of explosion in hazardous areas May cause death or serious injury Only open the device in a de energized state Check prior to commissioning...

Page 54: ... device Devices with local display show a screen for initial startup See also Initial startup Page 53 6 4 Local display The device is commissioned operated with the touch keypad on the local display The elements are actuated by touching the glass panel on the appropriate key Pressing harder will not activate the key but using a thumb instead of a finger tip will help The text display above the ope...

Page 55: ...ss Note Operation does not require opening of the device This means that the high degree of protection of IP67 and safety in hazardous areas are guaranteed at all times 6 5 Initial startup The first time the device is powered up you will be prompted to set the language The device always starts up showing Language in English When the language has been set you will be prompted to set the date and ti...

Page 56: ...al display In this chapter it is described how to commission the device via the local display using the Quick commissioning wizard 6 6 1 Wizards 6 6 1 1 Wizard overview The first wizard Quick commissioning is a guided tour through the subsequent wizards of the Quick start menu For an easy commissioning the Quick commissioning wizard is recommended The wizard illustrations in this section show an o...

Page 57: ...s a description of which settings actions can be performed using the specific wizard The last view in each wizard Finished shows that the last step of the wizard was completed Table 6 1 Key functions wizards Key Function Leave menu without saving changes Scroll up in list of options Scroll down in list of options Select option Confirm selection and save setting When you reach the end of the wizard...

Page 58: ...ings wizard Page 56 Process values wizard Page 60 Inputs and outputs wizard Page 62 Each sub wizard has its own view numbering The sub wizard name and the parameter name are shown in the upper left corner of the display The view number and the total views in the sub wizard are shown in the upper right corner of the display 6 6 1 3 Sensor settings wizard The Sensor settings wizard will guide you th...

Page 59: ...ass Select the pipe class Pipe size Select the pips size from the options available for the selected pipe class Pipe circumference Enter pipe circumference Only available if custom pipe class is selected Outer pipe diameter Enter outer pipe diameter Only available if custom pipe class is select ed Wall thickness Enter wall thickness Only available if custom pipe class is selected Select material S...

Page 60: ...ghness Liner material Select the liner material Liner settings Set the liner sound velocity and thickness Disturbed flow Define the type of pipe configuration and the distance to the sensor Inner pipe roughness Set the inner pipe roughness Select Custom to enter non standard values Figure 6 2 1 Only for Expert Text Options Description Sensor settings Select Yes to configure the sensors Sensor sett...

Page 61: ...m is selected and the process temperature pressure kinetic viscosity and density Note Important The entry of fixed process kinematic viscosity and or fixed process density in this menu will be ignored for the following cases 1 One or more analog input are enabled and assigned to either density and or kinematic viscosity This overrides the corresponding fixed process values 2 The Hydrocarbon table ...

Page 62: ...Define the geometry of the path direct or reflect mode Mounting path 1 Represents the spacing offset Use Nom for most applications Path 1 Select Receiver signal to view graphical display of the receiver signal Select Next to configure next path or to select Next to finish the wizard 6 6 1 4 Process values wizard The Process values wizard will guide you through setup of process values for your appl...

Page 63: ...sioning 6 6 Commissioning via local display SITRANS F Ultrasonic flowmeters FST030 HART Operating Instructions 08 2017 A5E35971532 AC 61 Wizard name Step name Parameter name View number Total views in wizard ...

Page 64: ...ART 62 Operating Instructions 08 2017 A5E35971532 AC 6 6 1 5 Inputs and outputs wizard The first screen in the Inputs and outputs wizard informs about the active passive operation availability It shows the application possibilities of your hardware The kind of operation depends on the wiring ...

Page 65: ...nnel to operate Choose between Off Current output Frequency output Pulse output or Status output Digital input or Current input Channel 2 provides output functionality only Channel 3 and 4 provide input or output functionality If one of the channels 3 or 4 is configured to relay the functionality of this channel is reduced to Status output Current output channels 2 to 4 The Current output can be c...

Page 66: ...to 4 You can assign the process value and you can set the direction the damping value the lower range value the upper range value and the fail safe behaviour Pulse output channels 2 to 4 You can assign the process value and you can set the direction the polarity the redundancy mode the pulse width pulse width units pulse units amount per pulse and the fail safe behaviour ...

Page 67: ... FST030 HART Operating Instructions 08 2017 A5E35971532 AC 65 Status output channels 3 to 4 You can configure the status mode the polarity on delay and off delay Relay output channels 3 and 4 You can configure the functionality of the Relay output the polarity on delay and off delay ...

Page 68: ...t channels 3 to 4 The Digital input can be used to control device functions such as reset of totalizers zero point adjustment force outputs or freeze process values You can set the delay time and the polarity Analog input channels 3 to 4 The analog input can be configured to either Totalizer reset Remote zero adjust or freeze process values force outputs ...

Page 69: ...1 of the menu structure is standardized for all Siemens Process Instrumentation devices and covers the following groups 1 Quick start Lists the most important parameters for quick configuration of the device All parameters in this view can be found elsewhere in the menu 2 Setup Contains all parameters which are needed to configure the device 3 Maintenance and diagnostics Contains parameters which ...

Page 70: ...e setting the term for this parameter is always the English term Language List of menu structure items Name of the previously selected item Number of highlighted item Alarm status text Device status icon Figure 6 3 Level 1 of the menu structure You can navigate through the menu structure items in the device using the four buttons on the display as described below Table 6 2 Key functions menu struc...

Page 71: ...h between the operator views Four different types of views are available Display of measured process values see Reading the process values Page 72 Display for totalizer operation see Operating the totalizers Page 74 Display of a list of active alarms see Handling alarms Page 75 Display of six configurable measurement diagnostic values see Reading the diagnostic values Page 76 7 1 2 Access control ...

Page 72: ...de is lost provide Siemens customer support with the transmitter serial number see nameplate Siemens customer support will provide a code to be entered in PIN recovery 5 3 Disable access level control If logged in as Expert you can Deactivate user PIN As User you will not be prompted to enter the password Enabling the access level control can be done in Activate user PIN and requires entering the ...

Page 73: ... Medium temperature SPEC GRAVITY Specific gravity TOT1 Totalizer 1 TOT2 Totalizer 2 TOT3 Totalizer 3 S DENSITY Standard density S SPEC GRAVITY Standard specific gravity STAND FACTOR Standardizing factor LIQUIDENT This variable represents the measured liquid sonic velocity API GRAVITY API gravity S API GRAVITY Standard API gravity S KIN VISCOS Standard kinematic viscosity LIQUID IDENTIFIER Liquid i...

Page 74: ...ude down path 2 P2 PEAK AMP UP Peak amplitude up path 2 Table 7 3 Compensation values Fixed display text Diagnostic value name MEDIUM TEMP Temperature PRESSURE Pressure KIN VISCOSITY Kinematic viscosity DENSITY Density 7 2 2 Reading the process values The current value of the process values can be displayed either as one or more numeric values or as numeric value s in combination with a graph barg...

Page 75: ...rating Instructions 08 2017 A5E35971532 AC 73 Single value Three values 1 value and bargraph Note Bargraphs The bargraph limit values indicate the set lower and upper alarm limits and the vertical lines in the bargraph indicate the set lower and upper warning limits 1 value and graph ...

Page 76: ... 08 2017 A5E35971532 AC Six values 7 2 3 Operating the totalizers When totalizer is displayed in the main view press to access the totalizer operation Table 7 5 Key functions totalizer operation Key Function Exit totalizer operation Select action to perform Select action to perform Perform selected action ...

Page 77: ...elect the item above in the list keep pressing the key to accelerate scrolling up the selection list Select the item below in the list keep pressing the key to accelerate scrolling down the selection list View more information on the selected alarm Press to exit the detailed alarm information Alarm acknowledgement There are two ways to have the alarms removed from the alarm list Manual The alarm r...

Page 78: ...t is shown in the history log Auto The alarm is removed from the alarm list when the cause is removed going 7 2 5 Reading the diagnostic values One of the main views can be configured to show six diagnostic values 7 3 Reading changing parameters Depending on your access level you can read the current value or edit the value of the selected parameter 7 3 1 Alphanumeric parameters Read only The view...

Page 79: ... Numeric characters increase the number by one for example from 7 to 8 ASCII characters select the previous character in the alphabet Change the selected number character Numeric characters decrease the number by one for example from 8 to 7 ASCII characters select the next character in the alphabet Select the next right position If most right position is selected confirm the change and exit the pa...

Page 80: ...anged by changing the resolution of one configuration parameter for this process value for example Low flow cut off 2 2 2 5 Any changes in resolution will change the resolution of all configuration parameters for this process value as well 7 3 2 Parameter lists Parameter list read only Table 7 8 Key functions read only Key Function Exit parameter list No functionality No functionality No functiona...

Page 81: ...tiselection of options Key Function Escape the view without changing the value Scroll up in the list If the uppermost position is selected highlight Save settings Scroll down in the list If the lowermost position is selected highlight Save settings Select deselect option It is possible to select deselect multiple alarms to be suppressed The marked alarms will NOT be suppressed ...

Page 82: ...Operating 7 3 Reading changing parameters SITRANS F Ultrasonic flowmeters FST030 HART 80 Operating Instructions 08 2017 A5E35971532 AC ...

Page 83: ...le repair of explosion protected devices Risk of explosion in hazardous areas May cause death or serious injury Repair must be carried out by Siemens authorized personnel only 8 2 Recalibration Siemens Flow Instruments offers to recalibrate the system The following calibrations are offered as standard Accredited matched pair calibration Note For recalibration the transmitter must always be returne...

Page 84: ...ious injury Risk of explosion in hazardous areas if electrostatic charges develop for example when cleaning plastic surfaces with a dry cloth Prevent electrostatic charging in hazardous areas Clean only with a damp cloth 8 5 Maintenance and repair work The device is maintenance free However a periodic inspection according to pertinent directives and regulations must be carried out An inspection ca...

Page 85: ... Hardware and firmware versions Condition and setup Peak values Signal monitoring Temperature monitoring Monitoring of inputs and outputs Operating time Parameter change log FW update log Diagnostic log Service information parameters Operating time total Operating time Transmitter hardware version Display module hardware version DSL hardware version 8 6 Return procedure Enclose the bill of lading ...

Page 86: ...le or water contaminating substances you must thoroughly clean and decontaminate the device replacement part before returning it in order to ensure that all hollow areas are free from hazardous substances Check the item after it has been cleaned Any devices replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing 8 7 Disposal Device...

Page 87: ...ured values have a very high dispersion so that errors in the measuring signal evaluation is indicated It can be caused by disturbances in the flow pipe due to cavitation twist or inhomogeneity such as bubbles or foreign bodies Flow measurement unreliable The measured value on the display is set to zero and Maintenance alarm appears and the bottom of the screen Table 9 1 Error symptoms Symptoms Di...

Page 88: ...ays nega tive flow Sensor cables incor rectly connected Make sure that the sensor ca bles are connected correctly 1A 1A 1B 1B 2A 2A 2B 2B Change flow direction Wrong setting of meas urement direction Make sure that the setting of menu 3 1 5 1 is Direction Pulse frequency out put does not work Error P F too high is pending menu 2 1 Internal electrical failure open circuit short circuit etc Start si...

Page 89: ...rvice support To Your local Siemens contact From Company E mail Phone no Fax no Note Sketch It is recommended to prepare a diagram sketch of the installation application explaining inlet and outlet conditions distance from pump etc Table 9 2 Application data Liquid Chemical formula Medium name Concentration Density Medium viscosity at 20 C 68 F mPa s Medium viscosity at process tem perature mPa s ...

Page 90: ...splay If several diagnostic messages are active at the same time the most critical is shown In the alarm list view all active alarms are shown as a list The alarm list combines a symbol text and an alarm ID number The alarms are arranged according to the alarm ID numbers The alarm list view can also be accessed via Active diagnostic events In the alarm history view the most recent alarms up to 100...

Page 91: ...e required Measured signal still valid 3 Process value alarm Process value has reached an alarm limit 4 Process value warning Process value has reached a warning limit 2 Function check Change of configuration local operation or substitute value entered Output signals are temporarily invalid NAMUR status signals Icon Priority level Name Description 1 Failure Failure Invalid output signal 3 Out of s...

Page 92: ...a exchange Device is communicating Custody transfer enabled N A Memory card Capacity is 25 used Memory card Capacity is 50 used Memory card Capacity is 75 used Memory card Capacity is 100 used 9 4 Fault codes and corrective actions Alarms and system messages support both Siemens standard alarm classes and NAMUR status signals In the following tables the alarm IDs identification numbers are listed ...

Page 93: ...o replace the DSL electronics or firmware 8 DSL internal Try to repower the device If alarm still exists call service personnel It may be necessary to replace the DSL electronics or firmware Only hydrocarbon 9 Oil Density An error in the oil density calculation was de tected and the measurement accuracy can be affected Check if device is configured proper ly investigate DSL error codes to determin...

Page 94: ...based on a fixed user specified value 23 Medium temp calc The measurement of Process Temperature has failed This could be due to errors in at tached cabling or measurement equipment defect sensor frontend electronics or configura tion errors on channels 3 4 5 or 6 Investigate DSL error codes to determine precise root cause and required actions For processes with a constant temperature the process ...

Page 95: ...ed via the local display menu or via an external configuration tool 32 Auxiliary input The auxiliary measurement on CH5 or CH6 has failed This could be due to errors in at tached cabling or measurement equipment defect sensor frontend electronics or configura tion errors on channels 3 4 5 or 6 Investigate DSL error codes to determine which settings are invalid 34 Invalid flow meas Signal was lost ...

Page 96: ...ing limit 99 Mass flow Value below alarm limit Check process condi tions or align limit to normal operation Adjust parameter Lower alarm limit 100 Volume flow Value above alarm limit Check process condi tions or align limit to normal operation Adjust parameter Upper alarm limit 101 Volume flow Value above warning limit Check process conditions or align limit to normal operation Adjust parameter Up...

Page 97: ...k process condi tions or align limit to normal operation Adjust parameter Upper alarm limit 109 Medium temperature Value above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper warning limit 110 Medium temperature Value below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower warning limit 111 Medium tempe...

Page 98: ...Upper alarm limit 137 Totalizer 1 Value above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper warning limit 138 Totalizer 1 Value below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower warning limit 139 Totalizer 1 Value below alarm limit Check process condi tions or align limit to normal operation Adj...

Page 99: ...al operation Adjust parameter Lower alarm limit 148 Transmitter temperature Transmitter temperature above alarm limit Relocate the device if possible or lower the ambient temperature enough to cool the de vice Inspect the device for heat related dam age 149 Transmitter temperature Transmitter temperature below alarm limit Relocate the device if possible or raise the ambient temperature enough to h...

Page 100: ... operation 161 Volume flow Value simulated Disable Simulation before returning to normal operation 162 Density Value simulated Disable Simulation before returning to normal operation 163 Medium temperature Value simulated Disable Simulation before returning to normal operation 166 Standard volume flow Value simulated Disable Simulation before returning to normal operation Only hydrocarbon 167 Tota...

Page 101: ... component does not have the expected FW version Start a product firmware update to update the component version or replace the component 175 IO FW invalid A component does not have the expected FW version Start a product firmware update to update the component version or replace the component 176 Sensor Sensor type incompatible Please replace sensor 177 Device is starting Please wait until startu...

Page 102: ...ase check connected sensor or output source If Operation mode is config ured to Current input 186 CH3 Input current too low Check wiring and signal of connected sensor or output source to input channel If Operation mode is config ured to Current input 187 CH3 Input current too high Check wiring and signal of connected sensor or output source to input channel If Operation mode is config ured to Cur...

Page 103: ...rent output cable connection If Operation mode is config ured to Current output 198 CH2 Frequency too low Check process conditions or align limit to normal operation Adjust chan nel 2 parameter Lower range value If Operation mode is config ured to Frequency output 199 CH2 Frequency too high Check process conditions or align limit to normal operation Adjust chan nel 2 parameter Upper range value If...

Page 104: ...t or reduce pulse width or increase amount If Operation mode is config ured to Pulse output 207 CH4 Loop current in lower saturation Check pro cess conditions or align limit to normal opera tion Adjust channel 4 parameter Lower range value If Operation mode is config ured to Current output 208 CH4 Loop current in upper saturation Check pro cess conditions or align limit to normal opera tion Adjust...

Page 105: ...d Disable Simulation before returning to normal operation 217 Process values frozen All process values and totalizers are frozen To return to normal operation the related input signal has to switch 218 Outputs forced Outputs are forced To return to normal opera tion the related input signal has to switch 219 CH2 Loop current deviation Check current output cable connection In passive mode check pow...

Page 106: ...process conditions or align limit to normal operation Adjust parameter Upper warning limit 230 Sound velocity Value below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower warning limit 231 Sound velocity Value below alarm limit Check process condi tions or align limit to normal operation Adjust parameter Lower alarm limit 232 Flow velocity Value abov...

Page 107: ...low warning limit Check process conditions or align limit to normal operation Adjust parameter Lower warning limit 239 Pressure Value below alarm limit Check process condi tions or align limit to normal operation Adjust parameter Lower alarm limit 244 Kinematic viscosity Value above alarm limit Check process condi tions or align limit to normal operation Adjust parameter Upper alarm limit 245 Kine...

Page 108: ...mit Check process conditions or align limit to normal operation Adjust parameter Upper warning limit Only hydrocarbon 254 Standard kinematic viscosity Value below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower warning limit Only hydrocarbon 255 Standard kinematic viscosity Value below alarm limit Check process condi tions or align limit to normal o...

Page 109: ... process conditions or align limit to normal operation Adjust parameter Lower warning limit Only hydrocarbon 263 API gravity Value below alarm limit Check process condi tions or align limit to normal operation Adjust parameter Lower alarm limit Only hydrocarbon 264 Standard API gravity Value above alarm limit Check process condi tions or align limit to normal operation Adjust parameter Upper alarm...

Page 110: ...process condi tions or align limit to normal operation Adjust parameter Lower alarm limit Only hydrocarbon 272 Standard specific gravity Value above alarm limit Check process condi tions or align limit to normal operation Adjust parameter Upper alarm limit Only hydrocarbon 273 Standard specific gravity Value above warning limit Check process conditions or align limit to normal operation Adjust par...

Page 111: ...tions or align limit to normal operation Adjust parameter Lower alarm limit Only hydrocarbon 289 Sound velocity Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 290 Flow velocity Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 291 Pressure Value simulated Disable Simulation to return to normal operation Only hyd...

Page 112: ...ocarbon and water 299 Standardizing factor Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 300 Standard kinematic viscosity Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 301 Standard density Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 302 LiquIdent Value simulat...

Page 113: ...erating Instructions 08 2017 A5E35971532 AC 111 ID Icons Diagnostic Action Comment 305 Specific gravity Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water 306 Standard specific gravity Value simulated Disable Simulation to return to normal operation Only hydrocarbon and water ...

Page 114: ...Diagnosing and troubleshooting 9 4 Fault codes and corrective actions SITRANS F Ultrasonic flowmeters FST030 HART 112 Operating Instructions 08 2017 A5E35971532 AC ...

Page 115: ... Specification Supply voltage 100 to 240 V AC 47 to 63 Hz 20 to 27 V DC Power consumption 20W 22VA Environmental conditions Transient over voltages up to the levels of overvoltage category II Temporary over voltages occurring on mains supply only POLLUTION DEGREE 2 MAINS supply voltage fluctuations up to 10 of the nominal voltage Altitude up to 2 000 m Reverse polarity protection y n Y Galvanic is...

Page 116: ...ers Freeze process values Force outputs Table 10 5 Current input Channels 3 and 4 Description Channels 3 and 4 Signal range 0 to 20 mA EX version 0 to 25 mA non EX version Resolution 0 5 µA Load 470 Ohm EX version 770 Ohm non EX version Time constant adjustable 0 0 to 100 s Fault current Measurement range mA Minimum alarm mA Maximum alarm mA US 4 to 20 8 3 75 22 6 NAMUR 3 8 to 20 5 3 5 22 6 Custom...

Page 117: ...8 to 482 F Resolution 0 1 mK Accuracy 0 25 K calibrated 4 wire Input protection 25 VDC overvoltage Cabling 2 3 or 4 wire 10 4 Outputs Table 10 7 Current output Channel 1 Description Channel 1 Signal range 4 to 20 mA Resolution 0 4 μA Load Ex i 470 Ω HART 230 Ω Non Ex 770 Ω HART 230 Ω Time constant adjustable 0 0 to 100 s Fault current Measurement range mA Lower fault current mA Upper fault current...

Page 118: ... 20 NAMUR 4 0 20 5 2 0 22 0 4 20 US 4 0 24 0 2 0 25 0 0 20 NAMUR 0 0 20 5 0 0 22 0 0 20 US 0 0 24 0 0 0 25 0 Customized fail safe mode Last valid value Lower fault current Upper fault current Fail safe value Current value Galvanic isolation All inputs and outputs are galvanically isolated PELV circuits with 60 V DC isolation from each other and ground Maximum test voltage 500 V AC Cable Standard i...

Page 119: ... 10 11 Designated use Description Specification Measurement of process medium Fluid Group 1 suitable for dangerous fluids Aggregate state Paste light slurry liquid and gas Table 10 12 System design Description Specification Measuring principle Ultrasonic System architecture Wall mount enclosure with internal DSL Device design Table 10 13 Wall mount enclosure transmitter design Description Specific...

Page 120: ... glands When using NPT glands the user must take care to use the supplied NPT thread adaptors 10 6 Operating conditions Table 10 15 Basic conditions Description Specification Ambient temperature Humidity max 90 Operation Transmitter without display Display 40 to 60 C 40 to 140 F 20 to 60 C 4 to 140 F Ambient temperature Humidity max 90 Storage 40 to 70 C 40 to 158 F Climate class DIN 60721 3 4 Alt...

Page 121: ...bar 14 5 to 2335 psi Process medium viscosity Gases and non compressible liquids 10 7 Approvals Note Always refer to nameplates on the device for device specific approvals Table 10 17 Approvals Description Specification ATEX The transmitter can be installed in Zone 2 for gas and Zone 22 for dust Certificate FM 17ATEXyyyyX II 3 1 GD Ex ec ia ia Ga IIC T5 Gc Ex tc ia Da IIIC T85 C Dc IECEx The trans...

Page 122: ...ion Specification SD card S 300u SD card Class 4 with adapter Capacity 4 GB 4 GB File system support FAT32 8 3 FAT32 8 3 Temperature range Operation Storage 40 to 85 C 40 to 185 F 40 to 100 C 40 to 212 F 25 to 85 C 13 to 185 F 40 to 85 C 40 to 185 F Note SensorFlash functions support Only the supplied 4 GB SD cards are supported for backup restore logging and firmware update ...

Page 123: ...SITRANS F Ultrasonic flowmeters FST030 HART Operating Instructions 08 2017 A5E35971532 AC 121 Dimension drawings 11 11 1 Transmitter Wall mount housing Dimensions in mm ...

Page 124: ...Dimension drawings 11 1 Transmitter SITRANS F Ultrasonic flowmeters FST030 HART 122 Operating Instructions 08 2017 A5E35971532 AC ...

Page 125: ...ormation about our Technical Support is available at Technical Support http www siemens com automation csi service Internet Service Support In addition to our documentation Siemens provides a comprehensive support solution at Services Support http www siemens com automation service support Personal contact If you have additional questions about the device please contact your Siemens personal conta...

Page 126: ...ST030 HART 124 Operating Instructions 08 2017 A5E35971532 AC A 3 QR code label A QR code label can be found on the device With the use of a smart phone the QR code provides a direct link to a website with information specific to the device such as manuals FAQs certificates etc ...

Page 127: ... signals of the device It allows you to display compare adjust verify and simulate process device data also to set schedules for calibration and maintenance Parameters are identified by name and organized into function groups See the Function Manual for the complete HMI structure 1 and Changing parameter settings using SIMATIC PDM Page 132 for more details See Parameters accessed via drop down men...

Page 128: ...the menu command SIMATIC PDM Device Integration Manager under the Siemens SIMATIC programs You must accept the license agreement to be able to use the Device Integration Manager 3 Select File Read device descriptions from source directory or File Read device descriptions from compressed source 4 Navigate to the folder with the device descriptions in the tree structure Note Device Library DVD The D...

Page 129: ...ing a HART device in a HART modem network 1 Open the project in the process device network view 2 Right click the Networks object in the tree structure In the shortcut menu that opens select the menu command Insert New Object Communication network The Insert Object s dialog box opens 3 Click the Assign Device Type button The Insert Object s Assign Device Type dialog box opens You can find addition...

Page 130: ...slowed If it is too short some devices may not be found Figure B 2 Assigning HART device to network 6 To check if the correct network and the correct port are assigned to the COM interface double click the PC object in the right window Select the COM interface object in HW Config and select the Object Properties menu command in the shortcut menu Note The COM port is almost always 1 for notebooks S...

Page 131: ...device address select the inserted HART device in the right window and then select the Object properties menu command in the shortcut menu Select the Communication tab in the displayed dialog and enter the new short address Note The address must correspond to the connected device The short address for HART devices is always 0 unless the device is in the multi drop function 11 Start SIMATIC PDM by ...

Page 132: ...the device 4 After the reset is complete upload parameters to the PC PG 5 Configure the device via the Wizard Quick Start B 1 8 Wizard Quick Start via PDM The graphic Quick Start Wizard provides an easy multistep procedure that configures the device for a simple application Please consult the SIMATIC PDM operating instructions or online help for details on using SIMATIC PDM Quick start Note The Qu...

Page 133: ...ART Operating Instructions 08 2017 A5E35971532 AC 131 B 1 9 Wizard Clamp On Configuration Open the menu Device Wizard Clamp On Configuration and follow the steps The clamp on configuration wizard takes the user through the necessary steps to install the sensors to achieve proper operation ...

Page 134: ...and follow the steps Although the device zero is very stable from the factory the user has the ability to remove any residual zero offset that may exist by performing the Zero Point Adjustment wizard B 1 11 Changing parameter settings using SIMATIC PDM Note For a complete list of parameters see the Function Manual Clicking on Cancel during an upload from device to SIMATIC PDM will result in some p...

Page 135: ...us for the others 1 Launch SIMATIC PDM connect to the appropriate device and upload data 2 Adjust parameter values in the parameter value field then click on Enter The status fields read Changed 3 Open the Device menu click on Download to device then use File Save to save settings offline The status fields are cleared B 1 12 Parameters accessed via drop down menus Click on Device View or Diagnosti...

Page 136: ...and 3 Multipoint calibration The multipoint calibration allows the user to set a calibra tion curve if deemed necessary at various flow rates across the range of operation FW update A FW update is a firmware update This function allows the user to install firmware that has been placed on the SD card Maintenance online dialog Setup of maintenance functions Suppress Alarms Suppresses individual alar...

Page 137: ...nal to gauge the quality performance of the device Toolbar online dialog Shows hides the toolbar Status Bar Shows hides the status bar Update Updates the content of the active window B 1 13 Process variables 1 To compare outputs in real time select View Process variables to see all process values totalizers and loop current 2 Verify that the process values show the expected values Trend view Open ...

Page 138: ...ters to a table for analyzing offline view online actual process values and online actual diagnostic information Requirements The following procedure must be completed before diagnosing Installation of PDM and PDM device driver Connection of HART interface Refer to Commissioning with SIMATIC PDM Page 125 Diagnosing with PDM Online process values are available under menu View Process Values Online ...

Page 139: ... 114 Digital output 116 Document history 8 Documentation Edition 8 E Electrical connection Safety 35 Error symptoms 85 H HART communication 113 Hazardous area Laws and directives 14 Hazardous locations Approvals 18 Hotline 123 I Improper device modifications 13 Info icons 90 Installation Indoor outdoor 31 Transmitter 31 Installation torques 118 Interface HART communication 113 Internet 123 M Mains...

Page 140: ...ort 123 Symbols Refer to warning symbols System design 117 T Technical data 113 120 Approvals 119 Current input 114 Current output 115 Designated use 117 Digital input 114 Digital output 116 input 115 Installation torques 118 Interface 113 Operating conditions 118 Relay output 117 System design 117 Tehcnical data Power supply 113 Test certificates 13 Transmitter Wall mounting 33 Transmitter diagno...

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Page 142: ...rives Process Automation 76181 Karlsruhe GERMANY Subject to change without prior notice Order No A5E35971532 Lit No A5E35971532 AC Siemens AG 08 2017 www siemens com processautomation A5E35971532 For more information www siemens com flow ...

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