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Mounting and maintenance

4.7 Replacing batteries in a battery module

Power supply system SITOP PSU8600

136

Manual, 09.2018, A5E36758446-5-76

4.7

Replacing batteries in a battery module

WARNING

The following precautionary measures should be carefully taken into account when working

with the battery module and the rechargeable batteries:
1.

Remove watches, rings and other metal objects.

Always used tools with insulated handles.

4.7.1

Replacing the batteries

The batteries of a BAT8600 battery module can be replaced if the battery module is

completely disconnected from the SITOP UPS8600 - as well as in operation.
The following battery types are used in the BAT8600 battery module:

Battery module

Battery types

BAT8600 LiFePO4

NEC ALM 12V7s HP (12 V/5 Ah)

BAT8600 Pb

Panasonic UP-VW1245P1 (12 V/7.8 Ah)

Note
In a battery module, always replace all batteries.
In a battery module, always use the same battery type.

Summary of Contents for SITOP PSU8600

Page 1: ...F8600 4 s 40 A 6EP4293 8HB00 0XY0 SITOP BUF8600 10 s 40 A 6EP4295 8HB00 0XY0 SITOP UPS8600 40 A 6EP4197 8AB00 0XY0 SITOP BAT8600 LiFePO4 264 Wh 6EP4143 8JB00 0XY0 SITOP BAT8600 Pb 6EP4145 8GB00 0XY0 09 2018 A5E36758446 5 76 Overview Safety and security 1 Description device design dimension drawing 2 Operator control at the device 3 Mounting and maintenance 4 Mounting position mounting clearances 5...

Page 2: ...rated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siem...

Page 3: ...se threshold can be adjusted alternatively electronic current limiting constant current current can be adjusted integrated Ethernet PROFINET interfaces 2 port switch Diagnostics data and alarm messages available via Ethernet PROFINET Outputs can be switched controlled from a program and parameterized via Ethernet PROFINET Completely integrated in TIA user friendly engineering in SIMATIC STEP 7 and...

Page 4: ...Article number Basic unit SITOP PSU8600 3AC 400 500 V input 24 V 20 A output 24 V 40 A output 6EP3436 8SB00 2AY0 6EP3437 8SB00 2AY0 Expansion modules SITOP CNX8600 4 5 A expansion module 4 10 A expansion module 8 2 5 A expansion module 6EP4436 8XB00 0CY0 6EP4437 8XB00 0CY0 6EP4436 8XB00 0DY0 Buffer modules SITOP BUF8600 Buffer module 100 ms 40 A Buffer module 300 ms 40 A Buffer module 4 s 40 A Buf...

Page 5: ...00 0CY0 Product state 2 Firmware version V1 4 Functional expansion with respect to the previous version PS 2 FW V1 3 None Expansion module SITOP CNX8600 4 10 A Article number 6EP4437 8XB00 0CY0 Product state 2 Firmware version V1 4 Functional expansion with respect to the previous version PS 2 FW V1 3 None Expansion module SITOP CNX8600 8 2 5 A Article number 6EP4436 8XB00 0DY0 Product state 1 Fir...

Page 6: ...er 6EP4295 8HB00 0XY0 Product state 1 Firmware version V1 4 Functional expansion with respect to the previous version PS 1 FW V1 3 None SITOP UPS8600 960 W UPS module Article number 6EP4197 8AB00 0XY0 Product state 1 Firmware version V1 4 Initial version SITOP BAT8600 Pb 380 Wh battery module Article number 6EP4145 8GB00 0XY0 Product state 1 Firmware version V1 4 Initial version SITOP BAT8600 LiFe...

Page 7: ...on of the basic devices 17 2 2 Description of the expansion modules 19 2 3 Description of the buffer modules 21 2 4 Description of the UPS module 26 2 5 Description of the battery modules 28 2 6 Connections and terminal designations 32 2 6 1 Basic devices 32 2 6 2 Expansion modules 34 2 6 3 Buffer modules 35 2 6 4 UPS module 36 2 6 5 Battery modules 38 2 7 Operator controls 39 2 7 1 Basic units 39...

Page 8: ...dule island operation 102 3 12 Setting the charging power of the UPS module 103 3 13 Selecting the preferred charging mode for a system start 105 3 14 When starting from the battery only output 1 is activated 106 3 15 Specifying the buffer time limiting 107 3 16 Monitoring functions 108 3 16 1 Overtemperature monitoring functions 108 3 16 2 Phase failure monitoring 111 3 16 3 System overload monit...

Page 9: ...sing MAC address 170 7 3 Overview of application examples 170 7 4 SIMATIC STEP 7 in the TIA Portal 171 7 4 1 Installing the Hardware Support Package HSP 171 7 4 2 Inserting SITOP PSU8600 into a project 173 7 4 3 Assigning a SITOP PSU8600 to a controller 175 7 4 4 Assigning supplementary modules to the SITOP PSU8600 basic device 176 7 4 5 Parameter assignment 181 7 4 5 1 Parameters of the basic uni...

Page 10: ... 1 Activating the web server 271 7 7 2 Accessing the web server 274 7 7 3 The web server user interface 275 7 7 4 Functions of the web server 276 7 7 5 Loading the configuration commissioning 277 7 7 6 Diagnostics 278 7 7 6 1 Alarms 278 7 7 6 2 Operating data 279 7 7 6 3 Outputs 281 7 7 6 4 Online functions 282 7 7 7 HW configuration 286 7 7 7 1 System synchronization 286 7 7 7 2 Configuring the P...

Page 11: ... 8 6 21 Web server 345 7 8 6 22 Other 345 7 8 7 OPC UA performance 346 7 8 8 Recommissioning after a basic device has been replaced or after restoring the factory settings 346 7 9 NTP client 347 7 10 Parameter write behavior of the SITOP PSU8600 348 7 10 1 writing data in the STOP or RUN mode via PROFINET 348 7 10 2 Retentively saved PROFINET data sets in the RUN mode 350 7 10 3 OPC UA data sets t...

Page 12: ...cal system 398 9 8 Accessories 402 9 9 Dimension drawings 403 10 Safety approvals EMC 405 10 1 Safety 405 10 2 Test voltages 406 10 3 Approvals 407 10 4 EMC 408 11 Ambient conditions 411 12 Applications 413 12 1 Parallel connection to increase power rating 413 12 2 Parallel connection for redundancy 414 13 Environment 417 14 Service Support 419 ...

Page 13: ...h or serious physical injury as well as extensive property damage Only appropriately qualified personnel may work on or in the vicinity of this equipment Perfect safe and reliable operation of this equipment is dependent on proper transportation storage installation and mounting Before installation or maintenance work can begin the system s main switch must be switched off and measures taken to pr...

Page 14: ...rise network or the internet if and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appropriate security measures should be taken into account You can find more information about industrial security by visiting https www siemens com industrialsecurity https www siemens com industrialsecurity Siem...

Page 15: ...LiFePO4 6EP4143 8JB00 0XY0 comply with ATEX Directive 2014 34 EU EN 60079 0 EN 60079 15 1 3 2 Basic SITOP PSU8600 device WARNING OPERATE POTENTIOMETERS OR SWITCHES IN NON HAZARDOUS AREAS ONLY 1 3 3 Expansion modules SITOP CNX8600 WARNING OPERATE POTENTIOMETERS OR SWITCHES IN NON HAZARDOUS AREAS ONLY 1 3 4 SITOP UPS8600 UPS module WARNING ACTUATE SWITCHES IN NON HAZARDOUS AREAS ONLY WARNING EXPLOSI...

Page 16: ...S ACCORDING TO THE INSTRUCTIONS Note SITOP BAT8600 LiFePO4 6EP4143 8JB00 0XY0 Use in hazardous zones is not permitted WARNING EXPLOSION HAZARD DO NOT OPEN ANY CONNECTIONS UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS ONLY REMOVE INSERT THE FUSE OR REPLACE BATTERIES IN NON EXPLOSIVE ENVIRONMENTS 1 3 5 1 Safety instructions for warning BAT8600 WARNING In hazardous zones...

Page 17: ...erred and externally visualized or processed via the two integrated industrial Ethernet PROFINET ports An integrated web server allows authorized users to read and write data remotely via a web browser Further an OPC UA server is integrated in the devices Open Platform Communications Unified Architecture This facilitates non proprietary communication in automation systems Add on modules expand the...

Page 18: ...rminal Signaling contact remote reset Ethernet PROFINET interface LEDs O K MAN SF RUN P1 P2 Mounting rail slider Convection Clearance above below Socket at the upper side of the device for the plug connection to optional supplementary modules Buttons of the outputs with LED display ON OFF RST Voltage potentiometer U V Current potentiometer I A from DIP switch special functions ...

Page 19: ...h off the relevant output LEDs signal the operating states of the expansion module as well as the individual outputs A maximum of four expansion modules can be used for each basic unit The integrated plug connector connects the module with the basic unit or the adjacent module Expansion module versions Designation Number of outputs Max current per output Article number 4 5 A expansion module 4 5 A...

Page 20: ... connector to connect to the basic unit or other supplementary modules Socket to connect to additional supplementary modules DC outputs GROUND terminal for optional ground connection to the basic unit O K LED DIN rail slider Convection Clearance above below Buttons of the outputs with LED display ON OFF RST Voltage potentiometer U V Current potentiometer I A ...

Page 21: ...ffer readiness and buffer operation can be processed The connection to the basic unit or to the adjacent module is established using an integrated connecting plug For brief power failures the energy stored in the buffer module supplies the power supply system outputs without any interruption Buffer module versions There are two BUF8600 buffer module versions available Buffer modules with electroly...

Page 22: ...e basic unit or to additional modules Socket at the upper side of the device for the plug connection to additional modules O K LED Mounting rail slider Convection Clearance above below When the buffer module with electrolytic capacitors is completely charged LED O K lights green power failures of 100 ms or 300 ms can be buffered with a load current of 40 A The buffer time is appropriately increase...

Page 23: ...s 40 A 10 s at 40 A typ 10 min max 18 min when completely discharged 6EP4295 8HB00 0XY0 Connecting plug at the upper side of the device for plug connection to the basic unit or to additional modules Socket at the upper side of the device for the plug connection to additional modules O K LED Remote ON OFF and signaling contacts Mounting rail slider Convection Clearance above below When the buffer m...

Page 24: ...voltage at output 1 If a PC is operated on the PSU8600 power supply system when the power fails then this must be run down in plenty of time before the buffer time expires in order to avoid data being lost If the supply voltage returns after the shutdown has already started the buffer mode is exited and the power supply resumes normal operation However the PC is run down completely If the PC does ...

Page 25: ...ped with double layer capacitors these can be operated in the LONGLIFE mode with reduced buffer capacity When the buffer module is completely charged LED O K lights green power failures of 3 s up to a maximum of 8 s can be buffered with a load current of 40 A The LONGLIFE mode can only be selected via the configuration STEP 7 OPC UA server web server You can find more information in Chapter Engine...

Page 26: ...e supplied without interruption using the energy stored in the external battery module The battery module SITOP BAT8600 connected via the two wire connection at the communication terminals and in line operation is charged with the optimum temperature controlled charging characteristic in order to secure a long service life of the batteries being used Further the operating readiness of the battery ...

Page 27: ...f the device for plug connection to the basic unit or to addi tional modules Socket at the upper side of the device for the plug connection to additional modules DC power terminals Communication terminals Control contact ON Control contact START READY signaling contact BUF signaling contact OK signaling contact OK BAT LEDs DIP switch DIN rail slider Convection Clearance above below ...

Page 28: ...PS module must be of the same type Battery module versions 2 battery module types are available Modules with lithium iron phosphate LiFePO4 batteries or with lead Pb batteries Every module includes 4 maintenance free batteries Table 2 5 Battery modules for the uninterruptible power supply with the UPS8600 UPS module Designation Energy content Buffer time 1 Article number LiFePO4 battery module 264...

Page 29: ...2 5 Description of the battery modules Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 29 DC power terminals Communication terminals Fuse OK LED Reset button Screw for the housing cover Reserve fuse Housing cover Clearance above ...

Page 30: ...g 2 5 Description of the battery modules Power supply system SITOP PSU8600 30 Manual 09 2018 A5E36758446 5 76 Buffer times Figure 2 2 Typical buffer times for a new completely charged BAT8600 Pb battery module at an ambient temperature of 25 C ...

Page 31: ...dules are fully charged continuously without any interruption over a period of 48 hours NOTICE LiFePO4 battery modules which have been fully discharged in buffer operation must be fully charged again within 14 days to avoid the batteries being destroyed as a result of a deep discharge condition The unnecessary deep discharge of the battery module when buffering can be prevented by limiting the buf...

Page 32: ...reset terminal is used for a remote reset of the electronic overload shutdown Ethernet PROFINET cables RJ45 plug connection 8P8C are connected at the Ethernet PROFINET interface for PROFINET operation Connections and terminal designations Line input L1 L2 L3 PE Plug in terminal each with a screw connection Output 1 Plug in terminal with two screw connections 0 Volt terminal 0 V Plug in terminal wi...

Page 33: ...ed switch for RJ45 connector cable type 100Base TX CAT5 Auto negotiation Auto crossover communication via TCP IP and PROFINET The physics of the Ethernet PROFINET interface is implemented so that PROFINET IO according to standards IEC 61158 and IEC 61784 2 are possible As a minimum conformity Class B is maintained for PROFINET Note The Ethernet PROFINET connection to the basic units of the PSU8600...

Page 34: ...be established using ground terminal Connections and terminal designations Outputs 1 2 3 4 Two plug in terminals with screw connection for each output only for expansion module 6EP4436 8XB00 0DY0 Outputs 1 2 3 4 5 6 7 8 Two plug in terminals with screw connection for each output Ground terminal GROUND Plug in terminal with three screw connections See the diagram in Section Description of the expan...

Page 35: ...dule can be activated and deactivated and or an active buffer mode exited Using signaling contact Sufficient buffer readiness READY signals as to whether the buffer module has reached an adequate charge state Using signaling contact buffer mode BUF the system signals that it is currently in the buffer mode Connections and terminal designations Control contact ON X1 X2 Common plug in terminal each ...

Page 36: ...y storage device island operation using control contact START Using signaling contact READY it can be interrogated as to whether the buffer module has reached an adequate charge state Using signaling contact BUF the system signals that it is currently in the buffer mode Disturbance free operation of the connected battery module is signaled using signaling contact OK Connections and terminal design...

Page 37: ...pply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 37 Wiring between the UPS module UPS8600 and battery module BAT8600 Terminal data When wiring several BAT8600 battery modules or battery modules from third party suppliers see Chapter Connecting battery modules to the UPS module Page 163 ...

Page 38: ...inals NOTICE Material damage It is not permissible that the and power terminals are connected to the 0V the 0V busbar or GROUND Note Use cables with the same length and the same cross section Dimension the power cables corresponding to the fuse in the battery module The fuse should only be inserted in the fuse holder when commissioning the device Connections and terminal designations Power termina...

Page 39: ... of the DIP switches to see the magnifying glass in the diagram No Designation Labeling Function LED button ON OFF RST Switches on and switches off the output or resets the output after an electronic shutdown see Chapter Switching an output on and off Page 84 and Overload shutdown and carrying out a reset Page 85 Voltage potentiometer U V Sets the voltage of the relevant output see Chapter Setting...

Page 40: ...X8600 expansion module is being used see Chapter Setting the on delay Page 95 DIP switch SOC1 Switchover between the regular and soft output characteristic see Chapter Setting the output characteristic Page 97 DIP switch FUNC no function DIP switch WEN Activates and deactivates the integrated web server see Chap ter Activate the web server for the MANUAL operating mode on the module Page 98 Protec...

Page 41: ...er sets two outputs together Individual outputs can be switched on and switched off using the buttons Each output can be manually reset using the buttons after an electronic overload shutdown No Designation labeling Function Voltage potentiometer U V Sets the voltage of an output see Chapter Setting the output voltage Page 83 Current potentiometer I A Sets the response threshold of the current of ...

Page 42: ...tiometers set the values for 2 outputs Protection and sealing The operating elements with the exception of the buttons are protected against accidental operation by a transparent plastic cover When required this plastic cover can be sealed to prevent the operating elements being actuated by unauthorized personnel To seal the sealing wire is routed through an opening in the plastic cover and housin...

Page 43: ... are activated see Chapter Selecting the preferred charging mode for a system start Page 105 DIP switch START PRY1 Only output 1 is activated when starting from the battery modules see Chapter When starting from the battery only output 1 is activated Page 106 DIP switch FUNC 1 No function DIP switch FUNC 2 No function DIP switch FUNC 3 No function DIP switch TIMER DIP switch to set the time which ...

Page 44: ...758446 5 76 2 7 4 Battery modules Button is located under the battery module housing cover and is used to reset the battery service life counter after batteries have been replaced No Designation Labeling Function BAT LIFETIME RESET Resets the counter for the battery service life see Chapter Replacing the batteries Page 136 ...

Page 45: ...ate of the device and the operating state of the outputs Meaning of the LEDs The LED is shown using symbols Signaling LED is off LED is continuously lit x y LED flashes in the interval x s on and y s off 2 8 1 Basic devices No Labeling Signal type Signaling O K LED Device status MAN LED Mode SF LED Group error RUN LED RUN STOP P1 P2 LED Receive transmit port 1 and port 2 ON OFF RST LED buttons Ope...

Page 46: ...etry system overload Internal device fault Flashing red 0 25 0 25 Device ready for the automatic ERROR OFF shutdown to be reset or after a firmware update has been completed by switching off the supply voltage and switching it on again power OFF ON Incorrect hardware configuration REMOTE operating mode Yellow Power failure buffer operation active Flashing yellow 0 25 0 25 System overload in buffer...

Page 47: ...ation started successfully module OK Red Green Application started successfully module not OK Flashing red 0 1 0 1 Green Application running diagnostics can be called Flashing red 0 5 0 5 Off Device identification requested via DCP LED flashes for 3 s Flashing red 0 5 0 5 Flashing green 0 5 0 5 Firmware update Table 2 9 LEDs P1 P2 Signaling Off Device is OFF or is not connected with the IO control...

Page 48: ...issible for 5 s 150 operation permissible for 200 ms Flashing green 1 1 For overload the output current is limited To the response threshold value for the duration of the overload CONSTANT CURRENT operating mode to the rated value for 60 s for system overload Red Output automatically switched off due to Overload exceeding the permissible time range ELECTRONIC SHUTDOWN operating mode Overtemperatur...

Page 49: ...awing 2 8 Display elements Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 49 2 8 2 Expansion modules No Labeling Signal type Signaling O K LED Device status ON OFF RST LED buttons Operating state of the particular output ...

Page 50: ...wn due to system overload limited for 60 s followed by automatic return to normal operation Fault in the module or communication error to the basic unit Flashing red 0 25 0 25 Module ready for the automatic ERROR OFF shutdown to be reset or after a firmware update has been completed by switching off the supply voltage and switching it on again power OFF ON Device shut down due to firmware update o...

Page 51: ...up to 149 operation permissible for 5 s 150 operation permissible for 200 ms Flashing green 1 1 For overload the output current is limited to the response threshold value CONSTANT CURRENT mode Red Output automatically switched off due to Overload exceeding the permissible time range ELECTRONIC SHUTDOWN mode Output 1 prioritized for buffer mode System overload Overtemperature of the output in pairs...

Page 52: ...ription device design dimension drawing 2 8 Display elements Power supply system SITOP PSU8600 52 Manual 09 2018 A5E36758446 5 76 2 8 3 Buffer modules No Labeling Signal type Signaling O K LED Device status ...

Page 53: ...itched off due to overtemperature basic unit phase imbalance Fault in the module or communication error to the basic unit flashing red 1 1 Module deactivated via ON OFF contact or remote command no buffering when the power fails Flashing red 0 25 0 25 Module ready for the automatic ERROR OFF shutdown to be reset or after a firmware update has been completed by switching off the supply voltage and ...

Page 54: ...dimension drawing 2 8 Display elements Power supply system SITOP PSU8600 54 Manual 09 2018 A5E36758446 5 76 2 8 4 UPS module No Labeling Signal type Signaling O K LED Device status BAT LED State of the connected battery modules ...

Page 55: ...d buffer mode possible but with restrictions Red ERROR OFF Module automatically switched off due to basic unit over temperature condition Fault in the module or communication error to the basic unit Flashing red 1 1 Module deactivated via ON OFF contact or remote command no buffering when the power fails Flashing red 0 25 0 25 Module ready for automatic ERROR OFF shutdown by switching off the sup ...

Page 56: ...ication cable Restricted charge operation buffer operation is possible Flashing yellow 0 25 0 25 For at least one battery module in the battery circuit the end of the battery ser vice life has been reached according to EUROBAT 80 of the rated capacity it is recommended that the batteries are replaced Buffer mode is still possible Flashing red 1 1 Restoration mode after deep discharge for at least ...

Page 57: ...charge operation buffer operation is possible Flashing yellow 0 25 0 25 The end of the battery service life has been reached according to EUROBAT 80 of the rated capacity it is recommended that the batteries are replaced Buffer mode is still possible Red Cyclic battery test is negative batteries must be replaced Buffer mode not possible Flashing red 1 1 Restoration mode after deep discharge charge...

Page 58: ...ed Device ready the output is switched on or switched off either manually or via control command 11 12 closed quiescent state 11 14 open quiescent state In the ELECTRONIC SHUTDOWN operating mode Output switched off to due overload Other possible causes No output voltage e g as there is no supply voltage Basic unit and expansion modules shut down due to overtemperature Basic unit and expansion modu...

Page 59: ...ontact is effective for all of the buffer components buffer module UPS module in the system Control contact Explanation X1 X2 closed delivery state via wire jumper Buffer mode of the buffer module enabled System is buffered when the power fails X1 X2 open All of the buffer components in the system deactivated The system is not buffered when the power fails The signaling contact sufficient buffer r...

Page 60: ...and signals that the system is in the buffer mode Critical processes are immediately brought into a safe state Loss of data and additional damage are prevented For two buffer components buffer module UPS module in the system both modules simultaneously signal buffer mode using the signaling contact As a consequence it is sufficient to wire one of the two contacts The signal Buffer mode refers excl...

Page 61: ...umper Buffer mode of the UPS module enabled System is buffered when the power fails X1 X2 open 1 MΩ All of the buffer components in the system deactivated The system is not buffered when the power fails Using control contact START terminals X3 and X4 when the power supply voltage line voltage is missing the power supply system can be started using the energy saved in the battery module island oper...

Page 62: ...ously signal buffer mode using the signaling contact It is sufficient to wire one of the two contacts BUF signaling contact Explanation 23 24 open quiescent state Normal operation Connected battery module is charged if required 23 24 closed Power failure buffer mode System is buffered via the buffer component s The signaling contact OK is in the form of a relay contact NO contact terminals 33 and ...

Page 63: ...on device design dimension drawing 2 10 Block diagrams Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 63 2 10 Block diagrams SITOP PSU8600 basic unit SITOP CNX8600 expansion modules 4 outputs ...

Page 64: ...ign dimension drawing 2 10 Block diagrams Power supply system SITOP PSU8600 64 Manual 09 2018 A5E36758446 5 76 SITOP CNX8600 expansion modules 8 outputs SITOP BUF8600 100 ms 40 A and SITOP BUF8600 300 ms 40 A buffer modules ...

Page 65: ...dimension drawing 2 10 Block diagrams Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 65 SITOP BUF8600 4 s 40 A and SITOP BUF8600 10 s 40 A buffer modules SITOP UPS8600 UPS module SITOP BAT8600 battery modules ...

Page 66: ...sion drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 66 Manual 09 2018 A5E36758446 5 76 2 11 Dimensions and weights SITOP PSU8600 basic units Figure 2 4 Dimension drawing 6EP3436 8SB00 2AY0 front and left views ...

Page 67: ...drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 67 Figure 2 5 Dimension drawing 6EP3436 8SB00 2AY0 view from below Figure 2 6 Dimension drawing 6EP3437 8SB00 2AY0 front and left views ...

Page 68: ...escription device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 68 Manual 09 2018 A5E36758446 5 76 Figure 2 7 Dimension drawing 6EP3437 8SB00 2AY0 view from below ...

Page 69: ...gn dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 69 Expansion modules SITOP CNX8600 Figure 2 8 Dimension drawing for 6EP4436 8XB00 0CY0 and 6EP4437 8XB00 0CY0 ...

Page 70: ...Description device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 70 Manual 09 2018 A5E36758446 5 76 Figure 2 9 Dimension drawing for 6EP4436 8XB00 0DY0 ...

Page 71: ...ion device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 71 Buffer modules SITOP BUF8600 Figure 2 10 Dimension drawing 6EP4297 8HB00 0XY0 ...

Page 72: ...Description device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 72 Manual 09 2018 A5E36758446 5 76 Figure 2 11 Dimension drawing 6EP4297 8HB10 0XY0 ...

Page 73: ...Description device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 73 Figure 2 12 Dimension drawing 6EP4293 8HB00 0XY0 ...

Page 74: ...Description device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 74 Manual 09 2018 A5E36758446 5 76 Figure 2 13 Dimension drawing 6EP4295 8HB00 0XY0 ...

Page 75: ...ption device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 75 SITOP UPS8600 UPS module Figure 2 14 Dimension drawing 6EP4197 8AB00 0XY0 ...

Page 76: ...esign dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 76 Manual 09 2018 A5E36758446 5 76 SITOP BAT8600 battery modules Figure 2 15 Dimension drawing 6EP4145 8GB00 0XY0 and 6EP4143 8JB00 0XY0 ...

Page 77: ...60 125 150 60 125 150 100 125 150 Weight Approx 1 15 kg Approx 1 15 kg Approx 1 29 kg Buffer modules SITOP BUF8600 6EP4297 8HB00 0XY0 100 ms at 40 A 6EP4297 8HB10 0XY0 300 ms at 40 A 6EP4293 8HB00 0XY0 4 s at 40 A 6EP4295 8HB00 0XY0 10 s at 40 A Dimensions W H D in mm 60 125 150 125 125 150 60 x 125 x 150 125 x 125 x 150 Weight Approx 1 33 kg Approx 2 26 kg Approx 1 25 kg Approx 1 95 kg SITOP UPS8...

Page 78: ...Description device design dimension drawing 2 11 Dimensions and weights Power supply system SITOP PSU8600 78 Manual 09 2018 A5E36758446 5 76 ...

Page 79: ...Note Settings made at the basic unit using voltage potentiometer current potentiometer and DIP switches to are only made in the MANUAL mode see Chapter MANUAL and REMOTE operating modes Page 88 These operator controls are deactivated in the REMOTE mode The output can be switched on switched off and reset in any mode using button Operating the expansion modules All operator controls are located at ...

Page 80: ...6EP4436 8XB00 0DY0 Potentiometer Button Note Settings made at the expansion module using voltage potentiometer and current potentiometer are only made in the MANUAL mode see Chapter MANUAL and REMOTE operating modes Page 88 These operator controls are deactivated in the REMOTE mode The outputs can be switched on switched off and reset in any mode using button ...

Page 81: ...the UPS module All operator controls are located at the front DIP switch special functions DIP switch TIMER Note Settings at the UPS module using DIP switches to are only accepted in the MANUAL mode see Chapter MANUAL and REMOTE operating modes Page 88 These operator controls are deactivated in the REMOTE mode ...

Page 82: ...et the output voltage and response threshold value of the output current Note In the REMOTE operating mode changes made to the settings of the potentiometer for output voltage and response threshold value of the output current have no effect See Chapter MANUAL and REMOTE operating modes Page 88 Note 6EP4436 8XB00 0DY0 expansion module In the MANUAL mode the values set by the voltage and current po...

Page 83: ...the voltage potentiometer set the notch on the inner ring to the required value A setting 15 V is shown in the following diagram Value range 4 to 28 Volt Factory setting 24 Volt 3 1 2 Setting the response threshold value of the output current Using a screwdriver at the current potentiometer set the notch on the inner ring to the required value A setting of 2 A is shown in the following diagram Val...

Page 84: ... manually Note An output that has been manually switched off LED in the button is lit yellow can only be manually switched on again by manually pressing the button again It is neither possible to switch on the output that has been manually switched off using remote RESET nor using a control command in the REMOTE operating mode The state of the output manually switched off switched on is saved when...

Page 85: ...missible LED ON OFF RST of the output is lit green In the range 101 149 of the setting value of the current potentiometer an overload current is permissible for 5 seconds LED ON OFF RST of the output flashes green After this time the output is electronically switched off LED ON OFF RST of the output is lit red In the range 149 of the set value of the current potentiometer the current is limited to...

Page 86: ...rload Wait time until a reset is possible 5 seconds Flashes red Output ready for a reset Press the button to switch on the output again Lit green The reset was carried out the output was switched on again Procedure 1 After an electronic shutdown wait 5 seconds LED ON OFF RST of the output is lit red 2 Press the button of the output which is ready for a reset LED ON OFF RST of the output flashes re...

Page 87: ...used A reset is carried out for an input level of 15 V for at least 100 ms Procedure Connect a voltage of 15 V for at least 100 ms to terminal RST The reset is carried out Note If a switch on delay of the outputs is defined when switching on then this is not taken into account for a reset initiated using a remote reset signal function only available when using a CNX8600 expansion module Note The r...

Page 88: ...ctivated when the system starts Manual shutdown LED ON OFF RST of the output is lit yellow Automatic shutdown due to overload LED ON OFF RST of the output is lit red Ready for reset LED ON OFF RST of the output flashes red In the REMOTE operating mode the operating state and parameters of the output can be changed in operation controlled by the program Note In the REMOTE mode in some instances ext...

Page 89: ...TE into the MANUAL mode in operation the output maintains its particular state Initially the reference parameters for remote operation remain active The voltage and current values can be changed by actuating the potentiometers at the device or as the case may be once the remote setpoints have been fallen below The DIP switches only become active after they have been actuated Activating the REMOTE ...

Page 90: ...s and DIP switches at the device remain active until the new reference parameters can be loaded into the device from an associated control system This can happen undesirably as a result of a lost connection or when establishing a connection to the control for the first time and can cause a sudden change of the device operating state e g another output voltage Only switch over the operating mode wh...

Page 91: ... time outputs 2 n are automatically shut down for the remaining duration of the power failure so that approximately half of the nominal buffer time is solely available for output 1 LEDs ON OFF RST of the outputs that have been switched off are lit red When the line supply returns the outputs that have been switched off are automatically switched on again For the basic unit the buffer time is typic...

Page 92: ...ity when buffering is required Prioritizing output 1 during buffering With the power supply system shut down bring DIP switch PRY 1 into position ON right so that output 1 of the basic unit has priority when buffering is required WARNING Death or serious injury can occur when the outputs are suddenly switched on Outputs 2 n which are switched off when the power fails as output 1 has priority are a...

Page 93: ...istic U I characteristic The overload current is limited for 5 seconds to a maximum of 150 of the set value of the current potentiometer LED ON OFF RST of the output flashes quickly The current is then limited to 100 of the set value as long as the overload exists LED ON OFF RST of the output slowly flashes green In addition in this operating mode if a CNX8600 expansion module is not being used a ...

Page 94: ...8600 94 Manual 09 2018 A5E36758446 5 76 Electronic shutdown With the power supply system shut down bring DIP switch UI 1 into position OFF left to activate the ELECTRONIC SHUTDOWN mode Constant current With the power supply system shut down bring DIP switch UI 1 into position ON right to activate the CONSTANT CURRENT mode ...

Page 95: ... it is additionally checked as to whether the output current lies below the selected response threshold value Output n 1 is switched on as soon as this is the case Outputs that have been switched off are not taken into account and are skipped Note The on delay time may only be switched over when the power supply system is in a no voltage state Note The switch on delay is only possible when operati...

Page 96: ... supply system shut down bring DIP switch STDA into position ON right and STDB into position OFF left in order to set the on delay to 25 ms STDA STDB 100 ms on delay With the power supply system shut down bring DIP switch STDA into position OFF left and STDB into position ON right in order to set the on delay to 100 ms STDA STDB Load optimized on delay With the power supply system shut down bring ...

Page 97: ...ing the basic units are more uniformly utilized The switchover is made at the DIP switch with the designation SOC1 When delivered DIP switch SOC1 is in position OFF standard output characteristic Selecting the standard output characteristic Bring DIP switch SOC1 into the OFF left to select the standard output characteristic for the output Selecting the soft output characteristic Bring DIP switch S...

Page 98: ...als Further the actual module configuration can be viewed if necessary changed and externally saved to a file and archived In addition it is possible to read the MANUAL configuration and to transfer this into the Remote configuration Note To activate the web server in the REMOTE operating mode it must be enabled via SIMATIC STEP 7 Page 200 SIMATIC STEP 7 in the TIA Portal Page 171 OPC UA Page 304 ...

Page 99: ... SITOP PSU8600 has an active connection to a control system relation application then the parameters can only be read accessed It is still possible to update the firmware and save and delete the alarm list If there is no active connection then parameters can also be write accessed via the web server Note After the system is switched on for the first time with activated web server the power supply ...

Page 100: ...d X2 are connected When delivered this is implemented using a wire jumper As a consequence buffer mode can be enabled prevented or exited using a floating contact e g a contact in the plant or system Instead of the wire jumper the contact is closed and this must have 10 Ohm in the closed state The energy storage device is charged irrespective of whether contacts X1 and X2 are connected or not SITO...

Page 101: ... system If the system has two buffer components buffer module UPS module opening the connection between terminals X1 and X2 of one buffer component means that also the second buffer component is deactivated This also applies to buffer modules with electrolytic capacitors without control contact Note The external circuit must meet the requirements relating to SELV circuits according to EN 60950 1 ...

Page 102: ... the battery module is recharged Activating the start from the battery module Close the connection between terminals X3 and X4 When the power supply voltage line voltage is missing the power supply system is automatically started using the energy from the connected battery module Deactivating the start from the battery module Open the connection between terminals X3 and X4 When the power supply vo...

Page 103: ...er on the power that is available at the outputs In this way the UPS module can be adapted to power supply systems with a total output power of 480 W The setting can be made for each UPS module independent of any of the other UPS modules The switchover is made at DIP switch with the designation CHRG LOW see Section Operator controls Page 43 When delivered the CHRG LOW DIP switch is in the OFF posi...

Page 104: ...pped for ambient temperatures of the BAT8600 Pb and BAT8600 LiFePO4 battery modules 50 C At ambient temperatures of the BAT8600 Pb battery modules between 40 C and 50 C the charge power is automatically reduced down to 60 W if only one battery module is connected to the UPS module Note Carefully note that the battery module temperature can increase due to charging and buffer operations even at low...

Page 105: ...re is no UPS module in the system then this setting can be activated in the REMOTE operating mode TIA Portal web server OPC UA The switchover is made at DIP switch with the designation PRE CHRG see Section Operator controls Page 43 When delivered the PRE CHRG DIP switch is in the OFF position charging operation not preferred Only activate outputs after a specified charging state has been reached S...

Page 106: ...interruption and the battery module is recharged Outputs 2 n are automatically activated with the state before the system was last run down If this option is activated at a UPS module then this applies to the complete power supply system The switchover is made at DIP switch with the designation START PRY1 see Section Operator controls Page 43 When the system is delivered the START PRY1 DIP switch ...

Page 107: ...minutes to be set The buffer time limiting is activated if 1 switch is set to ON 1 Set DIP SWITCH 1 MIN to the ON position right to set the buffer time limit to 1 minute 2 Set all of the other DIP switches and or to the ON position right to correspondingly increase the buffer time limit Set one of the DIP switches xx MIN to the OFF position left to correspondingly decrease the buffer time limit If...

Page 108: ...ure is permissible see Chapter Ambient conditions Page 411 Identifying a shutdown due to an inadmissibly high temperature Basic unit If an inadmissibly high temperature is detected inside the basic unit the output of the basic unit and the expansion modules being used are shut down A shutdown as a result of an inadmissibly high temperature inside the basic units is signaled by Red LED O K at the b...

Page 109: ...ntact at the basic unit LED O K LED ON OFF RST Reset of a shutdown due to an inadmissibly high temperature Basic unit and UPS module Note The time that it takes for the component involved to cool down depends on the ambient temperature 1 Allow the components involved to cool down After the component has cooled down LED O K at the component involved is lit red 2 Switch off the power supply for the ...

Page 110: ...e flashes yellow The corresponding battery module is no longer charged The battery module can be discharged Note Cyclic and complete discharge and charge cycles in operation cause the temperature of the BAT8600 LiFePO4 battery module to increase In order to avoid deactivating the BAT8600 LiFePO4 battery module the subsequent cooling down times should be maintained between complete charge followed ...

Page 111: ...sic unit as a result of a phase failure of the line supply voltage Note The reason for an unbalanced supply voltage can be line supply imbalance as well as a complete phase failure This state is identified and signaled from an output power of approximately 240 W for the 20 A basic unit or approximately 480 W for the 40 A basic unit When a phase fails the power supply system can be continually oper...

Page 112: ...se to an inadmissibly long phase failure and one buffer module or UPS module in the system If at rated load the permissible duration of approximately 10 minutes for operation with a phase failure is exceeded and if there is a buffer module or UPS module in the system that is ready to buffer then the system transitions into the buffer mode Even if in the meantime the phase returns the buffer mode i...

Page 113: ...the system using expansion modules additional outputs ensure that the sum of the set response threshold values of the output currents does not exceed the total power rating current rating of the system Alternatively by suitably configuring the load duty cycle of the individual outputs you can prevent the total power from being exceeded Identifying a shutdown due to system overload When exceeding t...

Page 114: ...reen The outputs are switched on again Alternatively using a remote reset at terminal RST all outputs that have been switched off can be simultaneously switched on again 3 16 4 Protection functions for connections at the UPS module Reverse polarity protection at the UPS module The power connection between the UPS module and the battery modules has reverse polarity protection Charging and dischargi...

Page 115: ...es dark 2 Release the button for output 1 to continue the reset procedure LED MAN flashes green for another 5 s and then goes dark Note If within 5 s while LED MAN flashes green you press the button for output 1 then the reset procedure is canceled LED MAN goes dark 3 If the LED MAN has gone dark within 5 s again press the button for output 1 at the basic unit Keep the button pressed for approxima...

Page 116: ...Operator control at the device 3 17 Restore factory settings Power supply system SITOP PSU8600 116 Manual 09 2018 A5E36758446 5 76 ...

Page 117: ...led in a housing or a control cabinet The SITOP PSU8600 power supply system is a built in device It must be installed in a housing or control cabinet to which only qualified personnel have access 4 1 Connecting plug The basic unit and the system components are connected with one another using the connecting plug at the upper side of the devices The procedure to establish a connection is described ...

Page 118: ...revent it from being reclosed If this instruction is not observed touching live parts can result in death or serious injury When installing in a control cabinet the basic unit can be snapped onto standard mounting rails see Chapter Mechanical system Page 398 1 Position the device with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place 2 If ...

Page 119: ...t basic unit or module is established using the plug connector integrated in the upper side of the module housing 1 Position the supplementary module with the mounting rail guide at the upper edge of the standard mounting rail as close as possible to the basic unit 2 Press down to lock it into place 3 If it is difficult to snap it into place simultaneously press the slider as described for mountin...

Page 120: ... with the power supply system However when installing the standard mounting rail with a depth of 7 5 mm it is crucial that a suitable number of mounting points dependent on the system configuration and therefore the total weight is used so that the standard mounting rail does not twist Battery modules Note Installation of the unit in a hazardous zone Not permissible for 6EP4143 8JB00 0XY0 LiFePO4 ...

Page 121: ...are directly mounted on the wall or panel 1 Mount the units so that the input and output terminals are at the bottom When mounting ensure that there is a minimum 20 mm clearance above the unit Ensure that the units are accessible so that the batteries can be replaced at a later date 2 Connect the battery modules to the UPS module ...

Page 122: ...d Expansion modules maximum number and compatibility A maximum of four expansion modules can be used with a basic unit Note Also when using four expansion modules the maximum power of the system is 480 W or 960 W and the maximum output current is 20 A or 40 A Expansion modules PSU8600 power supply system Type Article number SITOP CNX8600 4 x 5 A 6EP4436 8XB00 0CY0 SITOP CNX8600 4 x 10 A 6EP4437 8X...

Page 123: ...0 SITOP BUF8600 10 s 40 A 6EP4295 8HB00 0XY0 Note It is possible to use different buffer modules in one system This means that a buffer time of 400 ms 100 ms 300 ms can be realized for example UPS module power supply system PSU8600 Type Article number SITOP UPS8600 960 W 6EP4197 8AB00 0XY0 Up to 5 battery modules of the same type can be connected in parallel to a UPS module Battery modules PSU8600...

Page 124: ...ing or replacing the basic unit and supplementary modules 1 Switch the basic unit into a no voltage condition Note For a hardware configuration with one or several buffer components after bringing the basic unit into a no voltage condition the first step is to discharge the energy saved in the buffer components This can take several minutes under no load conditions all of the outputs are switched ...

Page 125: ...h the basic unit from the lower edge of the standard mounting rail 6 Remove the basic unit from the lower edge of the standard mounting rail 7 If required repeat steps 4 to 6 for each supplementary module The following applies to BUF8600 buffer modules WARNING After disconnecting from the supply the device takes 30 minutes before it is safely discharged ...

Page 126: ...lacing the basic unit and supplementary modules NOTICE Risk of damage as result of jamming when withdrawing Withdrawing individual components without taking the appropriate care can damage adjacent components Withdraw components carefully without applying excessive force Replacing an expansion module is shown as example The procedure is similar for all components Removing installed components 1 Sw...

Page 127: ...o be replaced 5 Release the plug connector at the component to the right if this is available 6 Pull up the slider using a screwdriver 7 Detach the component to be released from the lower edge of the standard mounting rail When doing this ensure that both plug connectors are completely opened and in the vertical position in order to release the interlocking between the modules ...

Page 128: ...e 3 Connect the new component to the adjacent components using the connecting plug 4 Connect all of the plug in terminals at the new component and carefully check that the wiring is correct If the basic unit was replaced then also connect the Ethernet PROFINET connection 5 Check all of the settings potentiometer DIP switches at the new components that have been installed to ensure that the correct...

Page 129: ...arameterizes the new component with the settings of the predecessor component However we recommend that the manual settings are aligned with those of the component that has been replaced 6 Connect power to the basic unit The new component of the identical type is activated When replacing an expansion module the outputs of the replaced module go into the manually switched off operating state LED is...

Page 130: ...stem compares the saved system data with the actual system configuration Article numbers of the individual components installed Serial numbers of the installed individual components Positions of the individual components in the system configuration Firmware versions of the installed individual components MANUAL operating mode In the MANUAL operating mode when the system starts SITOP PSU8600 compar...

Page 131: ...Page 126 Response after making a change and powering up in the MANUAL mode Buffer modules and UPS modules are automatically commissioned For expansion modules after switching on again the outputs are in the operating state manually switched off the LEDs of the outputs are lit yellow The outputs are switched on by pressing their associated buttons Response after making a change and powering up in t...

Page 132: ...witching on again the outputs are in the operating state manually switched off the LEDs of the outputs are lit yellow The outputs are switched on by pressing their associated buttons Expansion modules with a lower power rating are deactivated LED O K flashes red LEDs of the outputs are dark You can activate these modules by loading a corrected configuration via the associated control system Case 2...

Page 133: ...at have been used up until now insert the new individual components at the right hand side of the system As a consequence the previous module sequence in the system configuration is not changed Response after adding a component and powering up in the MANUAL mode New buffer modules and UPS modules are automatically commissioned For new expansion modules after switching on again the outputs are in t...

Page 134: ...his can result in modules whose position has changed being deactivated and outputs shut down Response after removing a component and powering up in the MANUAL mode Buffer modules and UPS modules are automatically commissioned Expansion modules with an unchanged module position are activated with the last operating state of the outputs before shutdown For expansion modules with changed module posit...

Page 135: ... capacitors is replaced by a buffer module with double layer capacitors or vice versa then the new module is automatically deactivated O K LED flashes red You can activate this module by loading a corrected configuration via the associated control system For expansion modules a compatibility check is carried out For identical expansion modules with a higher power rating after switching on again th...

Page 136: ...es rings and other metal objects 2 Always used tools with insulated handles 4 7 1 Replacing the batteries The batteries of a BAT8600 battery module can be replaced if the battery module is completely disconnected from the SITOP UPS8600 as well as in operation The following battery types are used in the BAT8600 battery module Battery module Battery types BAT8600 LiFePO4 NEC ALM 12V7s HP 12 V 5 Ah B...

Page 137: ...ace the batteries 2 Remove the screws from the cover 3 Open the cover of the battery module 4 Disconnect the plug connections to the batteries 5 Remove the old batteries from the housing Correctly dispose the batteries 6 Always replace all batteries 7 Place the new batteries in the housing 8 Connect the batteries from to 1 5 according to the following wiring schematic When the wiring is complete t...

Page 138: ...The information regarding the state and the service life of the batteries is falsified for an incorrect reset The reset cannot be undone 10 Close the cover 11 Remove the screws from the cover 12 Insert the fuse Note Please note that identifying a BAT8600 battery module at a UPS module after inserting the connecting cables or after inserting the fuse in the BAT8600 battery module can typically take...

Page 139: ...ime of the battery module this should be stored for the shortest possible time in a dry and cool environment that is frost free For long term standalone storage it should be noted that the BAT8600 Pb battery module is cyclically fully charged in order to avoid the deep discharge of the installed lead batteries When stored at room temperature the recommended recharge interval is approximately every...

Page 140: ...he system automatically generates and continually updates This takes into account the prevailing ambient temperatures during storage and in operation and also the loads as a result of possible load and discharge cycles Proper storage To achieve an optimum lifetime of the battery module this should be stored for the shortest possible time in a dry and cool environment that is frost free For long te...

Page 141: ...val can be extended to approximately 6 months if the fuse in the battery module is removed When stored at increased ambient temperatures then the reduced recharge intervals listed above must always be applied Note For transport by air it is legally stipulated that lithium iron phosphate batteries may only be charged to a maximum of 30 of their nominal capacity This is the reason that when supplied...

Page 142: ...Mounting and maintenance 4 7 Replacing batteries in a battery module Power supply system SITOP PSU8600 142 Manual 09 2018 A5E36758446 5 76 ...

Page 143: ...d the output terminals are at the bottom to ensure correct cooling A clearance of at least 50 mm should be maintained above and below the power supply system maximum depth of the cable duct 50 mm No clearance is required at the side Output current as a function of the ambient temperature Figure 5 1 Basic unit SITOP PSU8600 20 A Output current in the standard mounting position Figure 5 2 Basic unit...

Page 144: ... 2018 A5E36758446 5 76 Figure 5 3 Basic unit SITOP PSU8600 40 A Output current in the standard mounting position Figure 5 4 Basic unit SITOP PSU8600 40 A and supplementary modules Output current in the standard mounting position Output current as a function of the altitude derating Figure 5 5 Mounting height derating ...

Page 145: ...re must be observed in accordance with the following diagrams Note In the case of mounting positions that deviate from the standard mounting position reduced mechanical resistance of the devices against vibration and shock must be expected Particularly when installing on a vertically fastened standard mounting rail additional measures may be required e g to prevent the device from slipping on the ...

Page 146: ...ion mounting clearances 5 2 Other mounting positions Power supply system SITOP PSU8600 146 Manual 09 2018 A5E36758446 5 76 Figure 5 8 Mounting position 3 Figure 5 9 Mounting position 4 Figure 5 10 Mounting position 5 ...

Page 147: ... mounting positions Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 147 5 2 2 Basic device SITOP PSU8600 20 A and supplementary modules Figure 5 11 Mounting position 1 Figure 5 12 Mounting position 2 Figure 5 13 Mounting position 3 ...

Page 148: ...Mounting position mounting clearances 5 2 Other mounting positions Power supply system SITOP PSU8600 148 Manual 09 2018 A5E36758446 5 76 Figure 5 14 Mounting position 4 Figure 5 15 Mounting position 5 ...

Page 149: ...ces 5 2 Other mounting positions Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 149 5 2 3 Basic device SITOP PSU8600 40 A Figure 5 16 Mounting position 1 Figure 5 17 Mounting position 2 Figure 5 18 Mounting position 3 ...

Page 150: ...Mounting position mounting clearances 5 2 Other mounting positions Power supply system SITOP PSU8600 150 Manual 09 2018 A5E36758446 5 76 Figure 5 19 Mounting position 4 Figure 5 20 Mounting position 5 ...

Page 151: ... mounting positions Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 151 5 2 4 Basic device SITOP PSU8600 40 A and supplementary modules Figure 5 21 Mounting position 1 Figure 5 22 Mounting position 2 Figure 5 23 Mounting position 3 ...

Page 152: ...Mounting position mounting clearances 5 2 Other mounting positions Power supply system SITOP PSU8600 152 Manual 09 2018 A5E36758446 5 76 Figure 5 24 Mounting position 4 Figure 5 25 Mounting position 5 ...

Page 153: ...system according to IEC 60364 1 with a rated voltage of 3 AC 400 500 V 50 60 Hz or IT line system with a rated voltage of 3 AC 400 500 V 50 60 Hz NOTICE Carefully comply with country specific regulations relating to the installation The line supply is connected using terminals L1 L2 L3 and PE of the basic unit and must be implemented according to IEC 60364 and EN 50178 A protective device miniatur...

Page 154: ... 1DD10 circuit breaker branch circuit protection acc to UL489 listed DIVQ Protection 6EP3437 8MB00 2CY0 Protection required 3 pole coupled miniature circuit breaker IEC 898 characteristic C 10 16 A or 3RV2011 1DA10 circuit breaker setting of the thermal overcurrent release 3 A or 3RV2711 1DD10 circuit breaker branch circuit protection acc to UL489 listed DIVQ The protective conductor of the line s...

Page 155: ...nt of the system for example the 0 V rail to terminal 0V of the basic unit Ensure that the cable between the system collection point and the 0V terminal is dimensioned to be able to conduct the total current NOTICE Overload of the wiring When using expansion modules it is not permissible that terminal GROUND at the expansion module is used for the 0 V potential of the loads to be supplied All 0 V ...

Page 156: ...ct rating is 30 V AC 0 5 A 60 V DC 0 3 A 30 V DC 1 A The signaling circuit must fully comply with the requirements relating to SELV circuits The precise function of the signaling contact is described in Chapter Basic devices Page 58 You can obtain more information about the assignment of the signaling contact in Chapter Connections and terminal designations Page 32 Reset terminal A reset can be al...

Page 157: ...ising edge of the reset signal is evaluated this means for an additional reset signal the voltage level must first drop down to below 13 V You can obtain more information about the overload shutdown and reset in Chapter Overload shutdown and carrying out a reset Page 85 See also Connections and terminal designations Page 32 Basic devices Page 58 ...

Page 158: ...7 OPC UA server or web server WARNING Risk of explosion For use in a hazardous zone an Ethernet PROFINET connector with strain relief must be used Strain relief for use in a hazardous zone is implemented by using a Siemens IE FastConnect RJ45 The connection to the PROFINET network is realized using signal cables connected to the Ethernet PROFINET interface at the lower side of the device Note The ...

Page 159: ...e the noise immunity and to reduce noise emission Route the additional ground connection from terminal 0V of the basic unit to terminal GROUND of the first expansion module and from there to additional expansion modules by looping through the conductor as shown in the diagram below The possible wire conductor cross section for the additional ground connection is max 2 5 mm2 NOTICE Overload of the ...

Page 160: ...he power supply buffer operation is prevented so that the buffer module is not unnecessarily discharged Buffer mode is immediately exited if the contact is opened during buffering Note When closed the contact must have a resistance 10 Ohm The function of the control contact is described in Chapter Buffer modules Page 59 and in Chapter Activating and deactivating buffer operation Page 100 You can o...

Page 161: ...d to the UPS module is available via signaling contact 33 and 34 OK Control contacts The control contacts are implemented as contact pair When supplied control contact X1 and X2 ON has a wire jumper Instead of the wire jumper a floating contact can be switched in the plant or system This means for a scheduled operational shutdown of the power supply buffer operation is prevented so that the buffer...

Page 162: ...ing state of the UPS module and the connected battery modules to be processed further Note The contact rating is 30 V AC 0 5 A 60 V DC 0 3 A 30 V DC 1 A The signaling circuit must fully comply with the requirements relating to SELV circuits The function of the signaling contact is described in Chapter UPS module Page 36 You can obtain more information about the assignment of the signaling contacts...

Page 163: ...and between the UPS module and the battery module modules for a 480 W system a minimum cross section of 2 5 mm2 for a 960 W system a minimum cross section of 4 mm2 For long cables we recommend that this cross section is increased to avoid nuisance alarms when overload conditions occur during buffering WARNING The following precautionary measures should be carefully taken into account when working ...

Page 164: ... module at power terminal and at the communication terminal Figure 6 1 Recommended wiring from a battery module 2 Install the reserve fuse 3 Insert the fuse The connected battery module is automatically detected Note Please note that identifying a BAT8600 battery module at a UPS module after inserting the connecting cables or after inserting the fuse in the BAT8600 battery module can typically tak...

Page 165: ...ITOP BAT8600 battery modules can be connected to a UPS module Note When connecting several battery modules in parallel max 5 then the following applies 1 Ensure that the battery modules have the same charge state 2 Use identical conductor cross sections and conductor lengths for the and connections 3 Route the conductor from the UPS module to the first battery module and then loop further Route th...

Page 166: ...rminals and the UPS module to the communication terminals Figure 6 2 Recommended wiring for up to 5 battery modules connected in parallel 2 Insert the reserve fuses 3 Check that the wiring is correct 4 Insert the fuses The connected battery modules are automatically identified after several seconds WARNING Danger due to high short circuit current Before inserting the fuses check the correct polari...

Page 167: ... party battery modules can only parameterized in the REMOTE operating mode Parameterization for the MANUAL operating mode is removed from the saved configuration The parameters are applicable for all battery modules in a chain Note Connecting third party battery modules When connecting third party battery modules data connection via the COM connections is not possible Note If third party battery m...

Page 168: ...Installation 6 8 Connecting battery modules to the UPS module Power supply system SITOP PSU8600 168 Manual 09 2018 A5E36758446 5 76 ...

Page 169: ...osed From SIMATIC STEP 7 V15 1 in the TIA Portal versions of the SITOP PSU8600 as well as the supplementary modules are already integrated in the hardware catalog and can be directly used SIMATIC STEP 7 SITOP PSU8600 can be used from SIMATIC STEP 7 V5 5 After SITOP PSU8600 has been saved to the hardware catalog it can be integrated into projects parameterized and diagnosed Note regarding the Europ...

Page 170: ...ng graphic and communication blocks to integrate the SITOP PSU8600 into an automation system PSU8600 graphic and communication blocks https support industry siemens com cs ww en view 102379345 Visualizing energy data of a SITOP PSU8600 https support industry siemens com cs ww en view 109738082 SIMATIC IPC protection against power failures https support industry siemens com cs ww en view 109739384 ...

Page 171: ... PSU8600 and the supplementary modules with firmware V1 4 This step is not required from SIMATIC STEP 7 V15 1 Additional information is provided in Chapter Installing the Hardware Support Package HSP Page 171 7 4 1 Installing the Hardware Support Package HSP Note SIMATIC STEP 7 V14 The following step is only relevant for SIMATIC STEP 7 V14 in the TIA Portal You can obtain the HSP at our SITOP home...

Page 172: ...elect the support package that you want to install 5 Click on Install and follow the instructions of the installation program During the installation you will be prompted to close all TIA Portal instances As soon as this has been realized the installation is continued by clicking on Continue 6 After the Support Package has been installed the TIA Portal is reinitialized by clicking on Restart The i...

Page 173: ...0 are the Network view and the Device view Note Additional information on the Network view and Device view as well as the Topology view is available in the manual for your SIMATIC STEP 7 software Preconditions For SIMATIC STEP 7 V14 in the TIA Portal The HSP of the SITOP PSU8600 is installed SIMATIC STEP 7 in the TIA Portal has been opened and a project created with an IO controller SIMATIC S7 con...

Page 174: ...a you can then see information about the SITOP PSU8600 If necessary change the version that was preselected 5 Drag the SITOP PSU8600 and drop it into the Network view Alternatively the module can also be added to the network view by double clicking on the entry in the Hardware catalog You have now inserted the SITOP PSU8600 into the project The rectangle displayed in the network view symbolizes th...

Page 175: ... of the SITOP PSU8600 A menu opens with the available IO controllers 2 In the menu select an IO controller 3 Select the connection between the IO controller and SITOP PSU8600 4 Make the required settings in the Network data editor 5 Double click on SITOP PSU8600 to display it in the device view 6 Select the PROFINET interface 7 In the inspector window under Properties General Profinet interface X1...

Page 176: ...odules Expansion module versions 4 outputs with max 5 A per output Article number 6EP4436 8XB00 0CY0 4 outputs with max 10 A per output Article number 6EP4437 8XB00 0CY0 8 outputs with max 2 5 A per output Article number 6EP4436 8XB00 0DY0 Note You can combine both expansion module versions with a basic unit You can freely select the arrangement at the slots The number of expansion modules that ca...

Page 177: ...expansion module can also be added by double clicking on the entry in the Hardware catalog 5 Drag and drop the expansion module to the required slot to the right of the SITOP PSU8600 The expansion module is inserted into the selected slot 6 Save the hardware configuration You have assigned an expansion module to the basic unit How you parameterize the expansion module is described in Chapter Param...

Page 178: ...created A SITOP PSU8600 basic unit has been integrated in the project Procedure 1 Select the SITOP PSU8600 in the Device view 2 Navigate in the Hardware catalog to the buffer modules under Power supply and distribution Power supplies SITOP PSU BUF8600 3 Select the required buffer module in the Hardware catalog In the Information area you can then see information about the buffer module If necessar...

Page 179: ...asic unit has been integrated in the project Procedure 1 Select the SITOP PSU8600 in the Device view 2 Navigate in the Hardware catalog to the UPS modules under Power supply and distribution Power supplies SITOP PSU UPS8600 3 Select the required UPS module in the Hardware catalog 4 Drag and drop the UPS module in the Device view Alternatively the UPS module can also be added by double clicking on ...

Page 180: ...Device view 2 Navigate in the Hardware catalog to the UPS modules under Power supply and distribution Power supplies SITOP PSU UPS8600 Battery 3 Select the required battery module in the Hardware catalog 4 Drag the battery module and drop it into the Device view Alternatively the battery module can be added by double clicking on the entry in the hardware catalog 5 Drag and drop the battery module ...

Page 181: ...he following settings Define the prioritization for output 1 for buffering when the po wer fails Define which output characteristic should be used Define a threshold value for system output current prewarning If this threshold is continually exceeded for a time longer than the configured dead time for system output current prewarning then an alarm is output Define a dead time for system output cur...

Page 182: ...dditional parameters can be defined Time C Waiting time after client shutdown completed Preferred UPS module when the power supply voltage fails Define as to whether buffer components are charged before outputs are activated Define that only one output is activated when starting from a battery module PROFIenergy Here you activate and configure energy management with PROFIenergy Navigation area Des...

Page 183: ...on modules For parameterizing the expansion modules in the area navigation settings under Module configuration Output 1 n are relevant Navigation area Description Module con figuration Output 1 n Here make the following settings for the individual outputs Switch on and switch off output Setpoint output voltage Response threshold of the output current Define a threshold to issue an alarm An alarm i...

Page 184: ...of the buffer modules with double layer capacitors in the navigation area select General Device configuration Buffering Parameters of the UPS module For the parameterization of the UPS modules under the Properties tab for the basic unit select subgroup Buffering You select UPS module parameters in subgroup UPS8600 Module parameters Navigation area Description UPS8600 General Maximum charging power...

Page 185: ...ow select Properties General Device configuration Entries for parameterization are provided in the navigation area Parameters general Parameter Value range Default setting Prioritized buffering of output 1 Yes no No Soft output characteristic Yes no No System start characteristics No on delay On delay 25 ms On delay 100 ms Load optimized on delay Variable on delay No on delay Threshold for system ...

Page 186: ...simultaneous switch on current peaks of the loads at the various outputs an on delay between the outputs can be selected when switching on When the on delay is activated the outputs are sequentially switched on with a 25 ms or 100 ms delay time between the outputs or load optimized When the variable on delay is activated you can assign individual on delay times to the individual outputs Threshold ...

Page 187: ...s s seconds m minutes 3 000 3 5 000 5 15 000 15 60 000 60 1 300 000 300 5 Buffer component disabled via control command Buffer modules with double layer capacitors can be deactivated using a control command If the parameters are to be activated then all of the buffer components in the system are deactivated System buffering using buffer components is therefore deactivated this function can be used...

Page 188: ...n after the start of buffer mode to back up data when the power returns Time X Dead time up to the beginning of short time interruption The parameter is used to define the time that must elapse after using the buffer mode before an alarm message Buffer mode is output This means that very short power failures can be easily buffered and the alarm message suppressed For power failures that last for a...

Page 189: ...and at the expansion modules in the same identical way You can find a list of the parameters in Section Parameterizing output 1 Page 191 PROFIenergy parameters Parameter Value range Default setting Enable PROFIenergy on this device Yes no No Time to pause 0 2147483647 0 ms Time to operation 0 2147483647 0 ms Minimum dwell time 0 2147483647 0 ms Maximum dwell time 0 2147483647 0 ms Save power consu...

Page 190: ...e outputs is automatically updated as soon as the command to exit the PROFIenergy pause is issued All of the switch on and shutdown commands that occurred during the PROFIenergy pause are taken into account All other commands are immediately executed even during a PROFIenergy pause PROFIenergy output parameters The outputs are selected by setting a checkmark Parameter Default setting Outputs that ...

Page 191: ...es are sent to the web server 7 4 5 3 Parameterizing output 1 The procedure is the same for all parameters The individual parameters and their possible values are described in the following sections Preconditions The SITOP PSU8600 was integrated in the opened project When configuring an expansion module this must be assigned to the SITOP PSU8600 Procedure 1 Select the SITOP PSU8600 or the expansio...

Page 192: ... the various outputs an on delay between the outputs can be selected when switching on When the on delay is activated the outputs are sequentially switched on with a 25 ms or 100 ms delay time between the outputs or load optimized When the variable on delay is activated you can assign individual on delay times to the individual outputs Operating mode An overload response can be individually define...

Page 193: ...been assigned any IP address and the DHCP protocol is deactivated If the SITOP PSU8600 is connected to an IO controller SIMATIC S7 control for the first time then it must be assigned a device name and an IP address by the IO controller A new configuration can be loaded to the device using SIMATIC STEP 7 in the TIA Portal Preconditions The SITOP PSU8600 has been correctly connected and linked with ...

Page 194: ... graphic area of the network view Changing the PROFINET device name of the SITOP PSU8600 via the properties of the PROFINET interface You can change the PROFINET device name via the properties of the PROFINET interface 1 In the Network view or Device view of the Hardware and Network editor of SIMATIC STEP 7 select the PROFINET interface of a PROFINET device 2 In the Inspector window navigate to Et...

Page 195: ...STEP 7 Initially the complete project data is loaded Only the changes are subsequently loaded Preconditions The project data is consistent The Device name must be identical offline and online The SITOP PSU8600 is accessible online The SITOP PSU8600 is located in the PROFINET IO system of an IO controller The PG PC is connected to the same network to which the SITOP PSU8600 and the IO controller ar...

Page 196: ...ote access 7 4 SIMATIC STEP 7 in the TIA Portal Power supply system SITOP PSU8600 196 Manual 09 2018 A5E36758446 5 76 Procedure 1 In the Project tree right click on the SITOP PSU8600 IO controller The shortcut menu opens ...

Page 197: ...d to the SITOP PSU8600 via the IO controller 7 4 7 Diagnostics The following data can be retrieved using the online and diagnostics function Navigation area Value General Module Short designation Order number Hardware Firmware Module information Device name Module name Plant designation Location ID Manufacturer information Description of manufacturer Serial number Copyright entry Profile Profile d...

Page 198: ...fic module Project tree 1 Open the device folder of the SITOP PSU8600 in the Project tree 2 Double click on Online diagnostics or Select the device folder of the SITOP PSU8600 in the Project tree 3 In the shortcut menu or in the Online main menu select the Online diagnostics command Device view 1 Open the Device view of the Device configuration 2 Select the SITOP PSU8600 3 In the shortcut menu or ...

Page 199: ...4 9 Reset to factory settings A reset to the factory settings deletes all hardware and software configurations stored in the SITOP PSU8600 and restores the factory settings This influences for example IP address Device name Parameter values for the SITOP PSU8600 and assigned supplementary modules Proceed as follows to reset the SITOP PSU8600 to the factory settings 1 Select SITOP PSU8600 in the Ne...

Page 200: ...102254061 Preconditions SIMATIC STEP 7 V5 5 has been opened and a project has been created At least one station has been added You know where the GSD file is saved Procedure 1 Download the GSD file from the Internet 2 Close all stations in HW Config 3 Select the menu command Options Install GSD files Dialog Install GSD files opens 4 Select the GSD file and click on the Install button Note A note t...

Page 201: ... the SITOP PSU8600 you must assign an IO controller as IO device SIMATIC S7 control Preconditions The GSD file of the SITOP PSU8600 has been installed SIMATIC STEP 7 has been opened and a project has been created with an IO controller SIMATIC S7 control Creating a subnet 1 Open the hardware view HW Config 2 Call the shortcut menu of line PN IO and select Insert PROFINET IO system ...

Page 202: ... Parameter tab set the IP address of the PROFINET interface and create a new subnet 4 Confirm the properties of the new subnet and close the Properties Ethernet interface PN IO dialog box The subnet is displayed as a horizontal line in the hardware view Inserting SITOP PSU8600 from the hardware catalog 1 Select the subnet 2 Open the Catalog window using the View Catalog menu command ...

Page 203: ...00 PSU8600 4 Click the desired SITOP PSU8600 keep the left mouse button pressed and drag the SITOP PSU8600 to the subnet 5 Double click on SITOP PSU8600 In the open dialog box enter the device name device number and IP address in the Ethernet 6 Save the hardware configuration You have now inserted the SITOP PSU8600 into the project The rectangle displayed in the editor symbolizes the SITOP PSU8600...

Page 204: ...nsion module versions 4 outputs with max 5 A per output Article number 6EP4436 8XB00 0CY0 4 outputs with max 10 A per output Article number 6EP4437 8XB00 0CY0 8 outputs with max 2 5 A per output Article number 6EP4436 8XB00 0DY0 Note You can combine the three expansion module versions with a basic unit You can freely select the arrangement at the slots The number of expansion modules that can be c...

Page 205: ...ndow 2 Navigate in the hardware catalog to the expansion modules under PROFINET IO I O PSU8600 PSU8600 inserted PSU8600 CNX8600 3 Select the required expansion module in the Hardware Catalog 4 Drag the expansion module and drop it into the required slot in the station window Alternatively the expansion module can also be added by double clicking on the entry in the Hardware catalog The expansion m...

Page 206: ...maximum of two SITOP BUF8600 buffer modules Buffer module versions BUF8600 buffer modules with electrolytic capacitors Buffer time of 100 ms at 40 A Article number 6EP4297 8HB00 0XY0 Buffer time of 300 ms at 40 A Article number 6EP4297 8HB10 0XY0 BUF8600 buffer modules with double layer capacitors Buffer time of 4 s at 40 A Article number 6EP4293 8HB00 0XY0 Buffer time of 10 s at 40 A Article numb...

Page 207: ...ontroller is created A SITOP PSU8600 basic unit has been integrated in the project Procedure 1 In the graphic editor select the hardware configuration of the basic unit to display the PSU8600 station window 2 Navigate in the hardware catalog to the buffer modules under PROFINET IO I O PSU8600 PSU8600 inserted PSU8600 BUF8600 3 Select the required buffer module in the Hardware catalog ...

Page 208: ... catalog The buffer module is inserted into the selected slot 5 Save the hardware configuration You have assigned a buffer module to the basic unit Assigning a UPS module When the power fails a UPS module ensures the uninterruptible power supply for the outputs A SITOP PSU8600 basic unit can be equipped with a maximum of two SITOP UPS8600 UPS modules Preconditions SIMATIC STEP 7 is opened and a pr...

Page 209: ...8600 station window 2 Navigate in the hardware catalog to the UPS modules under PROFINET IO I O PSU8600 PSU8600 inserted PSU8600 UPS8600 3 Select the required UPS module in the Hardware catalog 4 Drag the UPS module and drop it into the required slot in the station window Alternatively the UPS module can also be added by double clicking on the entry in the Hardware catalog The UPS module is insert...

Page 210: ...You can find the battery modules in the hardware catalog below the already assigned UPS module 2 Drag the battery module and drop it into the required slot in the station window Alternatively the battery module can also be added by double clicking on the entry in the Hardware catalog The battery module is inserted into the selected slot 3 Save the hardware configuration You have assigned a UPS mod...

Page 211: ...nger than the configured dead time for system output current prewarning then an alarm is output Define a dead time for system output current prewarning Define a general prewarning threshold for individual output current in MANUAL mode Dead time for alarm Input voltage outside the permissible range Buffering Buffer component disabled by control command Activate the LONGLIFE operating mode Define th...

Page 212: ...ubgroups Output 1 n are relevant when parameterizing expansion modules Subgroup Description Output 1 n In these subgroups make the following settings for the individual outputs Switch on and switch off output Setpoint output voltage Response threshold value of the output current Define a threshold for the output of an alarm An alarm is output if this threshold is continually exceeded for 5 ms Defi...

Page 213: ...gured 7 5 4 2 Parameterizing the basic unit The procedure is the same for all parameters This Chapter describes the general procedure to reach the configuration dialog The individual parameters and their possible values are described in the following subsections Preconditions The SITOP PSU8600 has been integrated in the opened project and networked Procedure 1 Open network view NetPro Options Conf...

Page 214: ...utputs 2 n which are shut down when the power fails as output 1 has priority are automatically switched on again when the line supply returns For the basic unit the typical buffer time is 15 ms additional buffer modules extend the buffer time Soft output characteristic For operation in parallel the output voltage decreases with increasing output current This means that for full output current the ...

Page 215: ...ffering parameters Parameter Value range Default setting Buffer component disabled via control command Yes no No Enable LONGLIFE operating mode Yes no No Threshold value for sufficient buffer readi ness 10 90 85 Preferred UPS module when the line sup ply fails Alternating discharge UPS8600 1 UPS8600 2 Alternating discharge Preferred charging mode for a system start Yes no No Enable short time inte...

Page 216: ...age refers to the maximum amount of energy that can be stored for several buffer components in the system the sum of the maximum amounts of energy that can be stored This means that it can be ensured that a process is only started if sufficient buffer energy is available to buffer a possible power failure Preferred UPS module when the line supply fails If there are two UPS modules in the system th...

Page 217: ... must additionally elapse after the shutdown has been completed i e after the client can no longer be accessed via a network ping before the output voltage at output 1 is interrupted when the power supply returns during buffering Define that only output 1 is activated when starting from a battery module If the SITOP PSU8600 is activated with the energy from a battery module then only output 1 is a...

Page 218: ... of the switch on and shutdown commands that occurred during the PROFIenergy pause are taken into account All other commands are immediately executed even during a PROFIenergy pause PROFIenergy output parameters The outputs are selected using a binary number which is converted into a decimal value Example Binary number 1111101001 is converted into decimal value 1001 Parameter Value range Default s...

Page 219: ...meterizing output 1 The procedure is the same for all parameters This section describes the general procedure to reach the configuration dialog The individual parameters and their possible values are described in the following sections Preconditions The SITOP PSU8600 was integrated in the opened project When configuring an expansion module this must be assigned to the SITOP PSU8600 Procedure 1 Sel...

Page 220: ...e various outputs an on delay between the outputs can be selected when switching on When the on delay is activated the outputs are sequentially switched on with a 25 ms or 100 ms delay time between the outputs or load optimized When the variable on delay is activated you can assign individual on delay times to the individual outputs Operating mode An overload response can be defined for each outpu...

Page 221: ... Battery modules do not have to be configured 7 5 5 Loading the configuration commissioning In the delivered state the SITOP PSU8600 has not yet been assigned any IP address and the DHCP protocol is deactivated When the SITOP PSU8600 is first connected with a controller SIMATIC S7 control it must be assigned a device name and an IP address by the controller A new configuration can be loaded to the...

Page 222: ...its configured IP address Before loading carry out a consistency test to check the configuration for duplicate addresses identical names etc Inform yourself whether the IO controller to be loaded can also be initially loaded via the PROFINET interface If not you must first load the hardware configuration via the MPI interface 1 Select in the Target system Load menu 2 Select the module to be loaded...

Page 223: ...8600 This allows you to uniquely identify the device 6 Click on the Assign name button After the name assignment you can bring the IO controller into the RUN operating state When powering up the IO controller distributes the configuration information to the SITOP PSU8600 and then goes into cyclic operation 7 5 6 Diagnostics The following data can be fetched using the Diagnostics function Group Val...

Page 224: ... and restores the factory settings This influences for example IP address Device name Parameter values for the SITOP PSU8600 and assigned supplementary modules Proceed as follows to reset the SITOP PSU8600 to the factory settings 1 Select Target system Ethernet Edit Ethernet node 2 Click the Browse button in the Edit Ethernet node dialog to select the MAC address of the SITOP PSU8600 where the fac...

Page 225: ...ge 230 Actual values from the device are updated via the cyclic input data of the control on the average within 10 ms Setpoints which are transferred via the cyclic output data of the control to the device are active within 25 ms Acyclic data reading writing data sets Reading and writing data sets maximum size 4 kB are sent in acyclic intervals from the SITOP PSU8600 the expansion modules and the ...

Page 226: ... s Unsigned8 Charging state 0 100 The system charge state as a percent age i e the total charge state of all SITOP BUF8600 4 s 10 s buffer compo nents in the power supply system Note If only the SITOP BUF8600 100 ms 300 ms exists in the system then this value is always 0 Unsigned8 Buffering disabled 0 255 All buffer components of the power sup ply system are deactivated via control command or the ...

Page 227: ...16 Channel3 output current 10mA Actual load current at output 3 of the power supply system Unsigned16 Channel3 operation state Operating state at output 3 of the power supply system Unsigned8 1 6 5 Channel4 output voltage 10mV Actual voltage at output 4 of the power supply system Unsigned16 Channel4 output current 10mA Actual load current at output 4 of the power supply system Unsigned16 Channel4 ...

Page 228: ...he power supply system Unsigned16 Channel5 operation state Operating state at output 5 of the power supply system Unsigned8 1 6 7 Channel6 output voltage 10mV Actual voltage at output 6 of the power supply system Unsigned16 Channel6 output current 10mA Actual load current at output 6 of the power supply system Unsigned16 Channel6 operation state Operating state at output 6 of the power supply syst...

Page 229: ...te s reserved Unsigned16 Buffer operation state Operating state of the buffer module SITOP BUF8600 Unsigned8 Charging state 0 100 Charge state of the buffer module SITOP BUF8600 Unsigned8 Buffering disabled by input 0 255 Buffer module SITOP BUF8600 was deactivated via the control contact Unsigned8 Detailed information about the individual operating states can be found in Section Operating states ...

Page 230: ...ctivated via control command 0 false 0 true default setting false Unsigned8 Data block active Indicator Data block contains valid data 0 false 0 true default setting false Unsigned8 0 3 Output Utarget 10 mV Currently set setpoint of the output voltage 4 0 V 28 0 V default setting 24 0 V Unsigned16 Output Ilimit 10 mA Response threshold value of the output current for the particular output When thi...

Page 231: ...ured response threshold for the output current in An alarm is initiated when the actual output current exceeds this value Opera tion is continued without any re strictions Prewarning is deactivated by entering 0 0 100 default setting 90 Unsigned8 Channel1 OutputEnable Switches output 1 on or off A pos sible automatic shutdown due to overload or power failure is not taken into account 0 false 0 tru...

Page 232: ... 2 5 A 0 0 A 2 5 A default setting 2 5 A Unsigned16 Channel1 Ithreshold Prewarning threshold of the confi gured response threshold for the output current in An alarm is initiated when the actual output current exceeds this value Opera tion is continued without any re strictions Prewarning is deactivated by entering 0 0 100 default setting 90 Unsigned8 Channel1 OutputEnable Switches output 1 on or ...

Page 233: ...4 Ilimit 10 mA Channel4 Ithreshold Channel4 OutputEnable Channel4 Reset_In Data block active 1 6 6 Channel5 Utarget 10 mV see data Channel 1 Channel5 Ilimit 10 mA Channel5 Ithreshold Channel5 OutputEnable Channel5 Reset_In Data block active 1 6 7 Channel6 Utarget 10 mV see data Channel 1 Channel6 Ilimit 10 mA Channel6 Ithreshold Channel6 OutputEnable Channel6 Reset_In Data block active 1 6 8 Chann...

Page 234: ...y voltage 3 Boot The power supply system is starting up all outputs are still switched off 4 Running The power supply system is in normal operation 5 Phasefail Phase failure of the supply voltage detected The power supply system can continue to operate in the normal mode without any restrictions for a limited period of time 6 SystemOverload IP System overload within the permissible overload profil...

Page 235: ...load operation The output current is above the specified response threshold but still within the permissible overload profile 9 Limit Output current limited to the response threshold The output is in the overload mode The output current is limited to the configured response threshold 10 OverloadDerate Output in overload mode with derating 11 LimitDerate Output current limited with derating 12 Lock...

Page 236: ... The output is in the overload mode The output current is limited to the configured response threshold 10 OverloadWithDerating Output in overload operation system overload 11 LimitWithDerating Output current limited system overload 12 Locked Output switched off as the UPS8600 is being charged 7 6 1 5 Operating states SITOP BUF8600 Operating state of the buffer module buffer operating state Status ...

Page 237: ... End End of buffering 11 BatteryTest Battery test is being carried out 7 6 1 7 Operating states of the SITOP BAT8600 Operating state of the battery module Status message Description 0 Off Battery module is in the Off operating state 1 Boot Battery module is presently running up 2 Default Complete buffer readiness The energy storage device of the UPS module is fully charged normal operation 3 Error...

Page 238: ...ata size 1 0 1 General remote values Reading General settings of the SITOP PSU8600 10 bytes Writing Adjustable parameters for generally configuring the SITOP PSU8600 10 bytes 1 0 3 Output1 remote target values Reading Configuring output 1 of the SITOP PSU8600 10 bytes Writing Adjustable parameters for output 1 of the SITOP PSU8600 10 bytes 6 0 1 Device information Reading Information about the SIT...

Page 239: ...on Time of the next synchronization 40 bytes 57 0 1 PN security enhance ment Reading Setting for DCP write protection 2 bytes Writing Activates deactivates DCP write protec tion 2 bytes You can find detailed information about the individual data sets in Section Data sets SITOP PSU8600 Page 242 Reading and writing data sets SITOP CNX8600 6EP4436 8XB00 0CY0 and 6EP4437 8XB00 0CY0 Index Slot Subslot ...

Page 240: ...Channel3 Reading Configuring output 3 of the expansion module SITOP CNX8600 10 bytes Writing Adjustable parameters for output 3 of the expansion module SITOP CNX8600 10 bytes 1 1 6 5 Channel4 Reading Configuring output 4 of the expansion module SITOP CNX8600 10 bytes Writing Adjustable parameters for output 4 of the expansion module SITOP CNX8600 10 bytes 1 1 6 6 Channel1 Reading Configuring outpu...

Page 241: ...buffer com ponents SITOP BUF8600 14 bytes SITOP BUF8600 4 s 40 A and SITOP BUF8600 10 s 40 A Index Slot Subslot Data set Description Data size 6 1 6 1 Device information Reading Information about the buffer components SITOP BUF8600 42 bytes 32 1 6 1 State information Reading Status information about the buffer com ponents SITOP BUF8600 16 bytes You can find detailed information about the individua...

Page 242: ...fer time In order that the remain ing buffer energy is only used for output 1 in the buffer mode all of the addi tional outputs of the power supply system are switched off after half of the nominal buffer time that is available When the line supply is available the outputs that have been switched off are automatically switched on again Unsigned8 Startup mode System start charac teristics Defines t...

Page 243: ...o the BUFFER MODE Unsigned16 Index 1 Channel1 reading writing Data Description Data type Utarget 10mV Currently set setpoint of the output voltage Unsigned16 Ilimit mA Response threshold of the output current for an output When this is exceeded the output current is interpreted as having an overload condition and is shut down with a time delay or limited The response threshold is set in the follow...

Page 244: ...ly valid for system switch on behavior Variable on delay Unsigned16 Index 6 Device information reading Data Description Data type Order number Article No Order number VisibleString 20 Product state Product release Unsigned8 Fill byte s Unsigned8 Software version Software version Unsigned32 Serial number Serial number VisibleString 16 Index 7 Hardware settings reading Data Description Data type Man...

Page 245: ...ut current at output 1 Response threshold of the output current for an output set using the potentiometer at the device When this is exceeded the output current is interpreted as having an overload condition and is shut down with a time delay or limited The response threshold is set in the following steps depending on the maximum output current Output current 20 A 20 mA 0 02 A Output current 40 A ...

Page 246: ... discharge 1 UPS8600 1 2 UPS8600 2 Unsigned8 Pre charging buffer components before output enable 0 255 Charge buffer components before output activation Unsigned8 StartFromBattery Start Output1Only 0 255 Switch on only output 1 after start from battery Unsigned8 Fill byte s Unsigned8 Index 16 SITOP command interface writing Command Description Example General Each command comprises 5 words 16 bits...

Page 247: ... the subsequent deactivation of output 1 S signal 21 34 00 00 00 00 00 00 00 00 8501 ClientPowerOffReady A PC supplied from output 1 is run down and as a consequence is now ready Output 1 can now be switched off 21 35 00 00 00 00 00 00 00 00 8502 ShutdownRequest edByClient As part of a buffer operation a PC supplied from output 1 should be run down and requests that its shutdown is monitored with ...

Page 248: ...in the Operating state 23 28 00 00 00 00 00 00 00 0F Only the outputs of the first CNX4 in Pause all other outputs in the state Operating 23 28 00 00 00 00 00 00 00 F0 Only the outputs of the second CNX4 in Pause all other outputs in the Operating state 23 28 00 00 00 00 00 00 0F 00 Index 16 Result of SITOP command interface reading Command Description Example General Each data set comprises 2 wor...

Page 249: ...nsigned8 1 StartupDelay25ms On delay 25 ms Outputs are switched on in an ascending sequence starting with output 1 of the basic unit in intervals of 25 ms 2 StartupDelay100ms On delay 100 ms Outputs are switched on in an ascending sequence starting with output 1 of the basic unit in intervals of 100 ms 3 StartupDelay LoadOptimized Load optimized on delay Outputs are switched on in an ascending seq...

Page 250: ... in the normal mode without any restrictions for a limited period of time 6 SystemOverload IP System overload within the permissible overload profile detected The power supply system continues to operate in normal mode 7 SystemOverload OP System overload outside the permissible overload profile detected The power supply system can only operate with restrictions 8 SystemOverload PL Very high transi...

Page 251: ...old of the configured response threshold for the output cur rent in An alarm is initiated when the actual output current exceeds this value Operation is continued without any restrictions Prewarning is deactivat ed by entering 0 Unsigned8 Fill byte s Unsigned8 Output voltage 10mV Voltage at the output Unsigned16 Output current 10mA Output current at the output Unsigned16 Max output current 10mA Ma...

Page 252: ... lit green 2 LED lit red 3 LED lit yellow LED state Actual display status of the LEDs Each LED is represented by 2 bits Bit0 1 OK Bit2 3 Man Remote Bit4 5 Output Bit6 15 Not used 0 LED is off Unsigned16 1 LED is lit 2 LED flashes at 1 Hz 3 LED flashes at 2 Hz Index 33 Buffer state information reading Data Description Data type Buffer component disabled via control contact or control command 0 255 ...

Page 253: ... saving mode kW Float OperatePowerConsumption kW Power consumption in operation kWh Float EnergyConsumptionToPause kWh Power drawn up to the start of the pause kWh Float EnergyConsumptionToOperate kWh Power drawn up to the start of operation kWh Float Index 49 PROFIenergy channel list reading writing Data Description Data type ChannelsOffList Overview of the outputs that are switched off Each outp...

Page 254: ...iting Data Description Data type OPCServerEnabled Activate deactivate the OPC UA interface of the SITOP PSU8600 0 disable 255 enable Unsigned8 OPCUnencryptedAccessEnable Activate deactivate unencrypted access via the OPC UA interface of the SITOP PSU8600 0 disable 255 enable Unsigned8 OPCPort Set port for OPC UA interface 1 to 65535 Unsigned16 Index 55 NTP client settings reading writing Data Desc...

Page 255: ... alarm is initiated when the actual output current exceeds this value Operation is continued without any restrictions Prewarning is deactivat ed by entering 0 Unsigned8 OutputEnable 0 255 Switch on output Switches the output on or off A possible automatic shutdown due to overload or power failure is not taken into account Unsigned8 Reset Resets the output Resets the automatic overload shutdown of ...

Page 256: ... down with a time delay or limited Unsigned16 Output Enable1 manual button 0 255 Actual DIP switch state for output 1 0 Manually switched off 255 manually switched on Unsigned8 Fill byte s Unsigned8 Utarget2 potentiometer 10mV Manually set setpoint of the output voltage at out put 2 Setpoint of the output voltage for an output manually set using the potentiometer at the device in normal operation ...

Page 257: ...olled to this setpoint voltage Unsigned16 Ilimit4 potentiometer 10mA Manually set threshold of the output current at output 4 Response threshold of the output current for an output set using the potentiometer at the device When this is exceeded the output current is interpreted as having an overload condition and is shut down with a time delay or limited Unsigned16 Output Enable4 manual button 0 2...

Page 258: ...tput1 output voltage 10mV Output voltage at output 1 Unsigned16 Output1 output current 10mA Current at output 1 Unsigned16 Output1 max output current 10mA Maximum output current at output 1 Unsigned16 Output1 Operation mode Operating mode output 1 If the actual load current of an output exceeds the specified response threshold value of the output current then the output can be switched off accordi...

Page 259: ...te See data Output 1 Output3 Utarget 10mV Output3 Ilimit 10mA Output3 operation state See data Output 1 Output4 Utarget 10mV Output4 Ilimit 10mA Output4 operation state See data Output 1 Output5 Utarget 10mV Output5 Ilimit 10mA Output5 operation state See data Output 1 Output6 Utarget 10mV Output6 Ilimit 10mA Output6 operation state See data Output 1 Output7 Utarget 10mV Output7 Ilimit 10mA Output...

Page 260: ...scription Data type Order number Article No Order number VisibleString 20 Product state Product release Unsigned8 Fill byte s Unsigned8 Software version Software version Unsigned32 Serial number Serial number VisibleString 16 Index 32 State information reading SITOP BUF8600 100 ms 40 A and SITOP BUF8600 300 ms 40 A Data Description Data type Internal powerbus voltage 10mV Internal supply voltage U...

Page 261: ...ent is ready to be switched on again 6 NotFully ChargedReady Ready for buffering as the energy storage device of the buffer module has been sufficiently charged 7 NotFully ChargedNotReady Not ready for buffering as the energy storage device of the buffer module has not been sufficiently charged and is presently being charged 8 Disable Buffer component disabled 9 FWUpdate A firmware update is pres ...

Page 262: ... readi ness The energy storage device of the buffer com ponent is fully charged normal operation 3 Buffering The buffer component is operating in the buffer mode The power supply system is supplied via the buffer component s 4 ErrorOff Shutdown after error A fault error has occurred when operating the buffer component The buffer component is not opera tional and must be re started by switching off...

Page 263: ...n 2 LED lit red 3 LED lit yellow LED state Actual display status of the LEDs Each LED is represented by 2 bits Bit0 1 OK Bit2 15 unused 0 0 LED is off Unsigned16 1 LED lights up 2 LED flashes at 1 Hz 3 LED flashes at 2 Hz 7 6 2 5 Data sets SITOP UPS8600 Index 1 General reading writing Data Description Data type Maximum charging power Maximum charging power 0 Off Module is not charged Unsigned8 1 L...

Page 264: ...min DipSwitch 0 255 Setting of DIP switch 2 MIN for the buffer timer Unsigned8 Timer5min DipSwitch 0 255 Setting of DIP switch 5 MIN for the buffer timer Unsigned8 Timer10min DipSwitch 0 255 Setting of DIP switch 10 MIN for the buffer timer Unsigned8 Timer20min DipSwitch 0 255 Setting of DIP switch 20 MIN for the buffer timer Unsigned8 Timer50min DipSwitch 0 255 Setting of DIP switch 50 MIN for th...

Page 265: ...ss The energy storage device of the UPS module is fully charged normal operation 3 Buffering UPS module is in the buffer mode The power supply system is supplied via the UPS module 4 ErrorOff Shutdown after error An error occurred when op erating the UPS module The UPS module is not operational and must be restarted by switching off the supply voltage and switching it on again 5 ReadyForRestart UP...

Page 266: ...tery module is not fully charged and is not ready for buffering 10 Not completely loaded but ready for buffering Battery module is not fully charged but is ready for buffering 11 Ready for buffer ing Ready for buffering 12 DeepDischarge Recovery Battery module was deep discharged and is in the recovery phase Contact ReadyToBuffer 0 255 Unsigned8 Contact BufferOperation 0 255 Unsigned8 Contact OK 0...

Page 267: ...le No Order number VisibleString 20 Product state Product release Unsigned8 Fill byte s Unsigned8 Software version Software version Unsigned32 Serial number Serial number VisibleString 16 Index 32 State information reading Data Description Data type Capacity of the battery Wh Charge capacitance of the battery module Unsigned16 State of health Result of the last battery test state of health SoH Byt...

Page 268: ...epDischarge Recovery Battery module was deep discharged and is in the recovery phase Operating Hours h Total operating hours Unsigned32 Battery temperature C Temperature of the battery module Signed8 Fill byte s Unsigned8 7 6 2 7 Data sets for third party battery modules Index 1 General reading writing Data Description Data type Type Battery type 0 Pb Unsigned8 1 pPb Operating Temperature C Operat...

Page 269: ...ness The energy storage device of the UPS module is fully charged normal operation 3 Error Off Battery module run down after fault 4 ChargingRestrict ed Battery charging is re stricted 5 EndOfLife timeReached End of lifecycle has been reached 6 MaintenaceRe quired Maintenance required 7 Change completed Battery module success fully replaced 8 Battery defective Battery module defective 9 Not ready ...

Page 270: ...at you know In the MANUAL mode DIP switch WEN web server enable is set to ON Refer to Section Activate the web server for the MANUAL operating mode on the module Page 98 In the REMOTE operating mode Web server access is activated The following sections explain how to activate access to the web server For SIMATIC STEP 7 in the TIA Portal under Parameter assignment Page 181 For SIMATIC STEP 7 under ...

Page 271: ...ch REN Remote enable is set to OFF MANUAL operating mode is activated At the PC interface 192 168 20 0 is set for the subnet the same subnet as at the device Procedure 1 Set DIP switch WEN at the basic unit SITOP PSU8600 to ON The web server is activated for the MANUAL operating mode 2 Switch on the SITOP PSU8600 Note After the system is switched on for the first time with activated web server the...

Page 272: ...bnet as the PC If this is not the case then the IP address of the PC must be appropriately changed 5 Click on the Download to device button to load the actual configuration to the device Note The new IP address becomes immediately active after you have loaded it to the device The connection to the web server is immediately interrupted The SITOP PSU8600 generates a new SSL certificate for web serve...

Page 273: ... ON The SITOP PSU8600 is in the REMOTE operating mode Note After switching over into the REMOTE operating mode the SITOP PSU8600 continues to operate without any changes However device parameters can only be changed via remote access 2 Click on Log out to log out from the current web service session The logon page opens 3 Logon again user name admin password admin to access the web server in the R...

Page 274: ...e logon page Initial values User name admin Password admin On the logon page the license information of the SITOP PSU8600 as well as the current web server certificate can be downloaded 4 Press the enter key The start page of SITOP PSU8600 is opened You can navigate to additional menus from the start page Note Change the password after the first logon The password must satisfy the following minimu...

Page 275: ...s are described in the following sections You access the submenus from the navigation submenus The settings possible in the selected submenu are made in the editor area To load the configuration to the devices click on Download to device The language selection is used to select the user interface language of the web server German English French Italian Spanish and Chinese are available as language...

Page 276: ...ues for current and voltage and functions that can be set via DIP switch 7 7 4 Functions of the web server The functions of the web server are split up between the two menus Diagnostics and HW Configuration Use the Download to device function to load changes that you have made to the device see Chapter Loading the configuration commissioning Page 277 Diagnostics You can find the following submenus...

Page 277: ...tion see Chapter PROFINET security Page 290 Carry out a system synchronization see Chapter System synchronization Page 286 Configuring the SITOP PSU8600 basic unit and the expansion modules see Chapter Configuring SITOP PSU8600 Page 292 Further you can save the configurations and load the existing configurations into the device see Chapter Loading and saving device configuration Page 303 7 7 5 Loa...

Page 278: ...ED DIAGNOSIS 1 Click on Save under to save the list of alarms as CSV file Proceed as follows to display the active alarms or the alarm history 1 Select menu Diagnostics 2 Select submenu Alarms and the required entry Active alarms The currently active system alarms are provided in this list Alarm history The alarm history is provided in this list Note After a system restart the last 50 open alarms ...

Page 279: ...Engineering and remote access 7 7 Web server Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 279 7 7 6 2 Operating data ...

Page 280: ...uffering if there is least 1 buffer module in the system the menu scope depends on the BUF type Buffer component disabled via control contact only BUF 4 s 10 s and UPS module Buffer component disabled via control command Sufficient buffer readiness only BUF 4 s 10 s and UPS module System charge status only BUF 4 s 10 s and UPS module Current total charging power W Data regarding buffering Output 1...

Page 281: ...Operating state Battery capacity Wh Calculated battery health Battery temperature C Actual values of the battery module Submenu Entries Data CNX8600 Article number Serial number HW revision SW revision Data about the device General Operating state Output 1 4 See Outputs Page 281 Submenu Entries Data BUF8600 Article number Serial number HW revision SW revision Data about the device General Operatin...

Page 282: ...t current A Output current A Set response threshold A 7 7 6 4 Online functions The procedure to use the online functions of the web server is described below Note With the exception of the firmware update function all online functions for the existing PROFINET connection are inhibited Output ON OFF Using the Output ON OFF function you can switch on the outputs again after an automatic shutdown Out...

Page 283: ...dule or one UPS module in the system You can activate deactivate system buffering using the Buffering on off function If you switched off the buffer component using function Buffering on off then checkbox Buffer component disabled via control command is activated Battery capacity test Only available if there is at least one UPS module with at least one connected battery module in the system The te...

Page 284: ...rmware update readme which is provided with the firmware update download package Precisely follow the instructions provided there The file package for updating the firmware is available online at https support industry siemens com cs ww en view 102295547 Reset system The PSU8600 power supply system is reset using the Reset system function Reset system has the following effects All outputs basic un...

Page 285: ...ct the Reset system entry 4 In the editor area click on Reset system 5 Acknowledge the confirmation prompt with OK Reset to factory settings A reset to the factory settings deletes all hardware and software configurations stored in the SITOP PSU8600 and restores the factory settings This influences for example IP address Device name Parameter values for the SITOP PSU8600 and assigned supplementary...

Page 286: ...not match The REMOTE configuration is displayed if at the device DIP switch REN is set to ON If DIP switch REN is set to OFF then the configuration is shown the same as at the device You can carry out the following synchronization runs in the system Synchronize configuration Using the MANUAL REMOTE function load the hardware configuration of all devices installed in the REMOTE configuration of the...

Page 287: ...witch settings into the web server in the editor area under Synchronize parameters click on MANUAL REMOTE 6 The system is synchronized 7 7 7 2 Configuring the PROFINET interface You have the option of configuring the PROFINET interface regarding the following points General I M identification maintenance Define the System identifier and location ID Define the device name Defines whether the IP add...

Page 288: ... 7 7 7 3 Web server Here you can make general settings and define which actions should be automatically executed Here you can find the user administration Web server Parameter Value range Default setting Web server is enabled MANUALLY Yes no No Activate web server on this module Yes no No Permit access only with HTTPS Yes no Yes Log off automatically after 15 minutes Yes no No Update interval 0 5 ...

Page 289: ...eb server Update interval Define the interval in which the actual values are sent to the web server See also Loading the configuration commissioning Page 277 7 7 7 4 OPC UA server Configure the OPC UA server here Settings General OPC UA server activated Define as to whether device can be accessed via the OPC UA interface If the option is activated then the SITOP PSU8600 acts as OPC UA server Unenc...

Page 290: ...client Figure 7 1 Screenshot NTP client If the NTP client is activated then the local time is synchronized with the specified time of the specified NTP server The NTP update interval is automatically and dynamically adapted between 64 seconds and 68 minutes 16 seconds NTP client activated Here activate the NTP client NTP server address 1 4 Enter up to 4 IP addresses from NTP servers 7 7 7 6 PROFIN...

Page 291: ...nistration User administration Here you can change the administrator password and set up the system so that guests can access the system and up to 14 additional user accounts with different authorization levels Procedure for changing the administrator password Note Users admin and guest are preset and cannot be deleted 1 Select the Hardware configuration menu 2 Select submenu General User administ...

Page 292: ...e name for the new user 4 Select the individual access rights for the new user 5 Enter a password for the new user and repeat this to confirm the password 6 Load the data to the device 7 7 7 8 Configuring SITOP PSU8600 You change the following settings for the SITOP PSU8600 via the web server Under General Prioritized buffering of output 1 enabled Soft output characteristic System start characteri...

Page 293: ...time for alarm message Input voltage out side permitted range 0 1 000 ms 0 ms Prioritized buffering of output 1 enabled When the power fails output 1 of the basic unit can be prioritized so that it is still supplied Prioritizing output 1 means that the longest possible buffer time is ensured for this output If output 1 is prioritized all of the remaining outputs are switched off at approximately h...

Page 294: ... the overall system This is especially of interest when expanding the system As a consequence using the prewarning threshold increases the operational reliability Enter a value of 0 to deactivate the prewarning threshold Dead time for system output current prewarning An alarm for the prewarning threshold for the total current is only initiated if a continuous system overload occurs which is longer...

Page 295: ... 2147483647 0 ms Save power consumption 0 000 100000 000 0 00 kW Operate power consumption 0 000 100000 000 0 00 kW Energy consumption to pause s 0 000 100000 000 0 00 kWh Energy consumption to operate 0 000 100000 000 0 00 kWh Procedure 1 Select the Hardware configuration menu 2 Select submenu Device configuration 3 Select entry PSU8600 4 Make the required settings in the editor area 5 Load the d...

Page 296: ... 3 600 000 000 ms 3 000 ms Waiting time up to short time interruption 0 3 600 000 000 ms 15 000 ms Duration of short time interruption 0 3 600 000 000 ms 5 000 ms Waiting time after client shutdown completed 0 3 600 000 000 ms 3 000 ms Preferred buffer component if the power supply voltage fails Alternating dis charge UPS8600 1 UPS8600 2 Alternating discharge Preferred charging mode for a system s...

Page 297: ... the voltage at output 1 is interrupted for a time that can be parameterized This can be used to automatically restart a PC which was run down after the start of buffer mode to back up data when the power returns Threshold value for sufficient buffer readiness The charge state of the buffer components in the system can be interrogated using the threshold value The value as a percentage refers to t...

Page 298: ...1 is activated The other outputs are only activated once the supply voltage is connected is available Preferred UPS module when the line supply fails If there are two UPS modules in the system then it can be defined as to whether a certain USP module is the preferred module when starting buffer operation when the line supply fails or if this should take place alternating between the two UPS module...

Page 299: ...the front of the device into the REMOTE configuration of the system If the button is grayed out this means that there is a connection to a control system Response threshold of the output current Define the required response threshold value of the output current for the particular output Using the MANUAL REMOTE button you load the value set using the potentiometer at the front of the device into th...

Page 300: ... a reset Page 85 In the CONSTANT CURRENT mode an overload current is continually permissible U I curve according to a defined characteristic The overload current is limited to a maximum of 150 of the setting value of the current potentiometer for a duration of 5 seconds LED ON OFF RST flashes green with 2 Hz the current is then limited to 100 of the setting value LED ON OFF RST flashes green with ...

Page 301: ...120 W to 60 W to reduce the effect of the charging power on the power that is available at the outputs In this way the UPS module can be adapted to power supply systems with a total output power of 480 W Battery test interval Select at which time intervals the battery test should be performed Buffer timer enabled Shows whether the buffer timer is activated Maximum buffer time Maximum buffering tim...

Page 302: ...party battery modules Parameters for third party battery modules Battery type Select between 0 for lead Pb and 1 for pure lead pPb Typical ambient temperature Typical ambient temperatures for battery modules in operation Capacity The combined nominal capacity of all connected third party battery modules End of charge voltage at 20 C ...

Page 303: ...r can be saved as zip file Saved configurations can be loaded back to the web server Procedure for saving the configuration 1 Select the Hardware configuration menu 2 Select submenu Load Save 3 The zip file now displayed can be saved as a file using the Save target as function of the shortcut menu call by pressing the right hand mouse key 4 Enter a file name 5 Click on OK to save the configuration...

Page 304: ...nterfaces PROFINET OPC UA Web should be kept as low as possible 7 8 2 Preconditions Note Example of an installation Using UaExpert as example this section describes how using a client you access SITOP PSU8600 data UaExpert V1 4 4 or higher is installed The OPC UA client for Microsoft Windows can be downloaded from the Internet site of Unified Automation https www unified automation com downloads o...

Page 305: ...ond to the factory settings out of the box The SITOP PSU8600 web server is activated see Chapter Activating the web server Page 271 The required IP address is already configured see Chapter Activating the web server Page 271 Configuring the OPC UA server 1 In the web server navigate to HW configuration General OPC UA server settings 2 Check whether the OPC UA server is activated 3 Define whether u...

Page 306: ...the SITOP PSU8600 Note The UaExpert program is displayed in English Note For OPC UA every device is assigned a profile which describes the capability of the particular device The SITOP PSU8600 is assigned profile Micro Embedded Device Server 1 Launch the UaExpert program 2 In the main menu select Server Add 3 In the Add Server dialog box click the Double click to Add Server ...

Page 307: ... protocol being used the IP address of the SITOP PSU8600 and the OPC UA port number The preset port number for OPC UA is 4840 Another port number can be set using the web server PROFINET or OPC UA 5 In dialog Add Server in area Authentication Settings enter the logon information for the SITOP PSU8600 6 Click on the newly created server link opc tcp ...

Page 308: ...SITOP PSU8600 308 Manual 09 2018 A5E36758446 5 76 7 Select the connection type and enter the appropriate logon data For security reasons we recommend using an encrypted connection type Basic256 8 Select SITOP PSU8600 in the project tree 9 Click on symbol Connect Server ...

Page 309: ...ing and remote access 7 8 OPC UA server Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 309 In area Address Space the data objects available for the SITOP PSU8600 are shown in a tree structure ...

Page 310: ...eName1 BrowseName2 BrowseName3 for example Outputs Output2 ActualState ActualTargetVoltage and on the specific BrowsePath dynamically assigned NodeId for example 10270 Please note that the link between BrowsePath and NodeId is re established at each system start and as a consequence can be variable However the link relationships between BrowsePath and NodeId only change within the context of confi...

Page 311: ...cess View To subscribe to node drag the appropriate node from area Address space and drop into area Data Access View A subscription can only be made to nodes of NodeClass Variable 7 8 5 2 Changing the value of a node Write access operations to values are not permitted in order to avoid making undesirable changes Write access is possible by calling method InitLock After 10 seconds access is automat...

Page 312: ...em SITOP PSU8600 312 Manual 09 2018 A5E36758446 5 76 Permitting write access 1 In Address Space select Root Objects DeviceSet PSU8600 Lock InitLock 2 Right click on method InitLock and in the shortcut menu select Call 3 In the Call InitLock dialog box click the Call ...

Page 313: ...thod from the MethodSet The call is described using example SynchronizeSystem Note Methods are shown in the OPC UA client with the symbol 1 In Address Space select Root Objects DeviceSet PSU8600 MethodSet SynchronizeSystem 2 Right click on method SynchronizeSystem and in the shortcut menu select Call The result of the method call is displayed in a dialog ...

Page 314: ...s Space as tree like structure The OPC UA client uses the following symbols Object Object supported modules Method Variable with other attributes EURange EngineeringUnits EnumStrings Variable Information on the selected object is displayed in area Attributes Relationships to other objects are displayed in area References A dialog is displayed when calling a method InputArguments and OutputArgument...

Page 315: ...DeviceOperationMode Byte MultiStateDiscrete Type Operating mode MANUAL REMOTE DeviceOperationModeLed Object 1 Sitop_8600_LedType Status of the LED MANUAL operat ing mode MANUAL REMOTE operating mode DeviceOutputCurrent Float AnalogItemType System load current DeviceOutputVoltageOK Boolean PropertyType Status of contact O K DeviceP1LinkLed Object 1 Sitop_8600_LedType Status of LED P1 DeviceP2LinkLe...

Page 316: ... to the expansion modules The out puts at the modules that cannot be accessed are switched off Alarm_F_CommunicationToPrimary Boolean Sitop_8600_AlarmType There is a communication error to the primary supply unit All outputs are switched off Alarm_F_CommunicationToSystem Boolean Sitop_8600_AlarmType The alarm signals that there is a communication error between the Profinet module and the main con ...

Page 317: ...he device and switching it on again Alarm_F_SoftwareUpdating Boolean Sitop_8600_AlarmType New firmware is presently being loaded to the system Read ing writing general unit data is presently not possible Alarm_F_Supplylimits Boolean Sitop_8600_AlarmType The supply voltage is outside the defined maximum values The outputs are switched off Alarm_F_SystemDefect Boolean Sitop_8600_AlarmType Unclassifi...

Page 318: ...d but below the safety threshold The device continues to operate nor mally Alarm_MD_General Boolean Sitop_8600_AlarmType General critical error In normal operation the device of functions correctly However the response in the case of operating situations which do not correspond to normal operation under nominal limits can deviate from the expected or the configured response Alarm_MD_LessCapableMod...

Page 319: ...op_8600_AlarmType Shutdown of output 1 is initiated Alarm_MR_ShutdownPrimary Boolean Sitop_8600_AlarmType The resonance converter of the power supply is shut down Alarm_MR_Systemoverload Boolean Sitop_8600_AlarmType The system load is above the set system load alarm threshold Alarm_MR_SystemoverloadPeakLoad Boolean Sitop_8600_AlarmType The system load is outside the defined overload profile either...

Page 320: ...ntrol via the PLC is now no longer possible Alarm_N_SystemStateStartup Boolean Sitop_8600_AlarmType Information that the system will be started Alarm_N_UCMBuffering Boolean Sitop_8600_AlarmType Buffer mode Alarm_N_UCMReady Boolean Sitop_8600_AlarmType Ready for buffering Alarm_N_ClientShutdownFinished Boolean Sitop_8600_AlarmType Client run down Alarm_N_ClientShutdownInitiated Boolean Sitop_8600_A...

Page 321: ...ded BufferDischargeSequenceSelec tionSetpoint Byte AnalogItemType Discharge selection 0 alternating discharge 1 UPS8600 1 2 UPS8600 2 BufferChargeBeforeOutputEnable Setpoint Boolean PropertyType Charge the buffer components before activating the outputs BufferStartOnlyOut put1FromBatterySetpoint Boolean PropertyType When starting from the battery only switch on output 1 7 8 6 6 General Display nam...

Page 322: ...pSwitch Boolean PropertyType Web server is enabled MANUALLY 7 8 6 8 Identification Display name Data type Definition Description IdentificationDeviceNameSetpoint String PropertyType PROFINET device name IdentificationContactSetpoint String PropertyType Contact person IdentificationLocationSetpoint String PropertyType Location IdentificationPNLocationIDSetpoint String PropertyType Location ID Ident...

Page 323: ...rm history ChangeUserPassword Method Change password of the actual user DeleteUser Method Delete user DownloadDeviceConfiguration Method Save parameters of the active device as file ManToRemote Method Change MANUAL values into REMOTE values RemoteReset Method Initiate restart or shutdown of the SITOP PSU8600 with SITOP Manager ResetOutputs Method Reset all outputs ResetSystem Method Reset system R...

Page 324: ... 7 8 6 11 Network Display name Data type Definition Description NetworkDHCPEnable Boolean PropertyType DHCP activated NetworkGateway String PropertyType Router address NetworkIP String PropertyType IP address NetworkSubnetmask String PropertyType Subnet mask 7 8 6 12 NTP client Display name Data type Definition Description NTPEnableSetpoint Boolean PropertyType NTP client activated NTPServer1Setpo...

Page 325: ...ewarning threshold output cur rent ActualOperatingMode Byte AnalogItemType Operating mode ActualTargetVoltage Float AnalogItemType Setpoint output voltage MaxOutputCurrent Float AnalogItemType Maximum output current OperationState Sitop_Output OperationState PropertyType Operating state OutputCurrent Float AnalogItemType Output current OutputLed Object 1 Sitop_8600_LedType State of the output LED ...

Page 326: ...on Alarm_N_ChannelStateManualOff Boolean Sitop_8600_AlarmType Output was switched off manually Alarm_N_SetpointParameterOutOf Range Boolean Sitop_8600_AlarmType Parameter out of permissible value range HardwareSettings Display name Data type Definition Description HardwareCurrentLimitPotentiome ter Float AnalogItemType Manually set response threshold HardwareOutputEnableButton Boolean PropertyType...

Page 327: ...ype Outputs that can be switched off for a PROFIenergy pause PROFIenergyEnable Boolean PropertyType Enable PROFIenergy on this device PROFIenergyMaximumStayTime UInt32 AnalogItemType Maximum dwell time s PROFIenergyMinimalStayTime UInt32 AnalogItemType Minimum dwell time s PROFIenergyOperateEnergyCon sumption Float AnalogItemType Energy consumption up to the start of operation kWh PROFIenergyOpera...

Page 328: ...fer modules with electrolytic capacitors Relates to 6EP4297 8HB00 0XY0 6EP4297 8HB10 0XY0 ActualState Display name Data type Definition Description ModuleInternalBufferVoltage 2 Float AnalogItemType Internal buffer voltage ModuleState Byte MultiStateDiscrete Type Operating mode ModuleStateLed Object 1 Sitop_8600_LedType Status of the LED at the buffer module ModuleUzkVoltage 2 Float AnalogItemType...

Page 329: ...600_AlarmType Communication with the expansion module is faulty All outputs on the expansion module have been switched off Alarm_F_General Boolean Sitop_8600_AlarmType General error Alarm_F_IncompatibleModuleDe tected Boolean Sitop_8600_AlarmType The module has a module type that is incompatible with the configura tion The module cannot be com missioned Alarm_F_ModuleDefect Boolean Sitop_8600_Alar...

Page 330: ...oad reduction is recommended Alarm_MR_BufferStateBuffering Boolean Sitop_8600_AlarmType The power supply system is sup plied via the buffer expansion module s Alarm_MR_General Boolean Sitop_8600_AlarmType General error occurred Device behavior remains consistent how ever Alarm_MR_ModuleParameters Corrupt Boolean Sitop_8600_AlarmType Stored module configuration is corrupt Module behavior remains co...

Page 331: ...me Data type Definition Description SlotId UInt16 PropertyType SITOP BUF8600 buffer modules with double layer capacitors Relates to 6EP4293 8HB00 0XY0 6EP4295 8HB00 0XY0 ActualState Display name Data type Definition Description ModuleBufferDisabledByInput Boolean PropertyType Buffer module was deactivated via control command ModuleChargingState Byte AnalogItemType Charge state as a percentage 100 ...

Page 332: ...600_AlarmType Communication with the expansion module is faulty All outputs on the expansion module have been switched off Alarm_F_General Boolean Sitop_8600_AlarmType General error Alarm_F_IncompatibleModuleDe tected Boolean Sitop_8600_AlarmType The module has a module type that is incompatible with the configura tion The module cannot be com missioned Alarm_F_ModuleDefect Boolean Sitop_8600_Alar...

Page 333: ...oad reduction is recommended Alarm_MR_BufferStateBuffering Boolean Sitop_8600_AlarmType The power supply system is sup plied via the buffer expansion module s Alarm_MR_General Boolean Sitop_8600_AlarmType General error occurred Device behavior remains consistent how ever Alarm_MR_ModuleParameters Corrupt Boolean Sitop_8600_AlarmType Stored module configuration is corrupt Module behavior remains co...

Page 334: ...izedText PropertyType Model name of the device ParameterSet All variables of the SITOP BUF8600 buffer module are listed together under the ParameterSet node SlotId Display name Data type Definition Description SlotId UInt16 PropertyType Expansion modules SITOP CNX8600 ActualState Display name Data type Definition Description ModuleState Byte MultiStateDiscrete Type Operating mode ModuleStateLed Ob...

Page 335: ...n Sitop_8600_AlarmType General error Alarm_F_IncompatibleModuleDe tected Boolean Sitop_8600_AlarmType The module has a module type that is incompatible with the configura tion The module cannot be com missioned Alarm_F_ModuleDefect Boolean Sitop_8600_AlarmType A hardware failure has occurred All outputs of the power supply system have been switched off Alarm_F_ModuleParameters Corrupt Boolean Sito...

Page 336: ...ower was detected Normal operation of the system is possible Alarm_MR_NewModuleDetected Boolean Sitop_8600_AlarmType New unconfigured module detected Alarm_MR_UnexpectedModuleDe tected Boolean Sitop_8600_AlarmType Unexpected module type detected Alarm_N_SetpointParameterOutOf Range Boolean Sitop_8600_AlarmType A control command is attempting to set a value outside the value range that the hardware...

Page 337: ...of signaling contact BUF ModuleOKContact Boolean PropertyType Actual state of signaling contact O K ModuleBufferDisabledByInput Boolean PropertyType Actual state of control contact ON ModuleStartFromBatteryContact Boolean PropertyType Actual state of control contact START ModuleStateLed Object Sitop_8600_LedType Actual state of the LED display O K ModuleBatteryLed Object Sitop_8600_LedType Actual ...

Page 338: ...off 60 W low 120 W high ModuleBatteryTestIntervalSetpoint Byte MultiStateDiscrete Type Interval in which the automatic battery test is executed 0 never 1 24 every 1 24 hours ModuleBufferTimerEnableSetpoint Boolean PropertyType The buffer time is activated ModuleBufferTimerSetpoint Integer AnalogItemType Set time until the buffer timer ex pires in ms Alarm Display name Data type Definition Descript...

Page 339: ...consistently Alarm_MD_InconsitentBatteryType Boolean PropertyType Different battery types connected Only batteries of the same type can be operated together Alarm_MD_LessCapableModule Detected Boolean PropertyType A module with reduced power was detected Deviating system behav ior may be possible Alarm_MD_ModuleParameters Corrupt Boolean PropertyType Stored module configuration is corrupt Deviatin...

Page 340: ...nection to the bat tery is interrupted The battery can no longer be buffered or charged Alarm_MR_BufferStateBuffering Boolean PropertyType The power supply system is sup plied via the buffer components Alarm_MR_ExceedingBatteryCount Boolean PropertyType More than 5 batteries are connect ed Connect a maximum of 5 bat teries to the Energy Storage Link Alarm_MR_General Boolean PropertyType General er...

Page 341: ...finition Description Lock Object LockingServiceType See Section Lock Page 323 MethodSet Display name Data type Definition Description UpdateFirmware Method Firmware update StartCapacityTracingTest Method Battery State of Health tests SoH are started StopCapacityTracingTest Method Battery State of Health tests SoH are stopped ParameterSet All variables of the SITOP UPS8600 UPS module are listed tog...

Page 342: ...tery charge level has been reduced to a minimum how ever Alarm_MD_BatteryDefect Boolean PropertyType Battery defective neither buffer nor charging operation is possible Alarm_MD_BatteryParameters Corrupt Boolean PropertyType The battery configuration is corrupt Battery behavior may deviate Alarm_MD_BatteryTemperature HighError Boolean PropertyType Battery temperature is too high and the battery wa...

Page 343: ...ering is no longer possible depending on the number of connected batteries Alarm_MR_BatteryTemperature LowWarning Boolean PropertyType Battery temperature too low re duced output current Alarm_MR_FuseBlown Boolean PropertyType Fuse is defective Alarm_MR_MoreCapableBattery Detected Boolean PropertyType A module with excessive power was detected Normal operation of the system is possible Alarm_MR_Ne...

Page 344: ...peratingHours Integer AnalogItemType Total operating time ModuleOperatingState Enumeration MultiStateDiscrete Type Battery status ModuleOperatingTemperatureSet point Float AnalogItemType Expected battery operating tem perature ModuleStartOfPreserveVoltage Setpoint Float AnalogItemType Threshold at which the normal charging of the batteries switches over to pure trickle charging short term rechargi...

Page 345: ...AutoLogoutEnableSet point Boolean PropertyType Execute automatic log off after 15 minutes WebserverEnableSetpoint Boolean PropertyType Activate web server on this module WebserverHttpAccessEnableSet point Boolean PropertyType Permit access only with HTTPS WebserverReloadTimeSetpoint Byte MultiStateVa lueDiscreteType Update interval 7 8 6 22 Other These nodes are listed at the first level in the ob...

Page 346: ...factory settings If for service reasons it is necessary to replace the basic unit or store the factory settings then please observe the following notes 1 Brand new basic units or basic units where the factory settings have been restored have no IP address However this is generally necessary so that the device can be accessed using OPC UA Proceed as described in Chapter Configuring the PROFINET int...

Page 347: ...t planned sync Displayed value DD MM YY Thh minmin ss 1600 01 01 T00 00 00 NTP server 1 Adjustable value aaa bbb ccc ddd NTP server 2 Adjustable value aaa bbb ccc ddd NTP server 3 Adjustable value aaa bbb ccc ddd NTP server 4 Adjustable value aaa bbb ccc ddd NTP enable Activates or deactivates the NTP client Last successful sync Shows the time of the last successful synchronization If after a rest...

Page 348: ...mode After the SITOP PSU8600 restarts these values are no longer available If the control switches into the STOP mode then the SITOP PSU8600 continues to operate with the volatile data if this data deviates from the retentive data in the configuration Note Data are always retentively written via the web server If in the OPC UA client the SAVE function is deactivated then the data are always writte...

Page 349: ...tings are available via cyclic data General settings are not part of the cyclic data set General settings are always retentively written Functional settings and results of online functions are saved in a volatile fashion if the control is in the RUN mode Cyclic data never change retentive settings General settings are always retentively written via OPC UA Volatile functional settings are retentive...

Page 350: ...ettings of the SITOP PSU8600 4 bytes Writing Adjustable parameters for the OPC UA interface of the SITOP PSU8600 55 0 1 NTP client settings Reading NTP client settings of the SITOP PSU8600 66 bytes Writing Adjustable parameters for the NTP client of the SITOP PSU8600 56 0 1 NTP client status Reading Time of the last synchronization time of the next synchronization 40 bytes 57 0 1 ProfiNet security...

Page 351: ...tivate web server on this module Activating deactivating the web server of the SITOP PSU8600 0 disable 255 enable Unsigned8 Enable automatic update Enable disable automatic update 0 disable 255 enable Unsigned8 Update interval Update interval 0 Off 5 5 s 10 10 s 20 20 s 30 30 s 60 60 s Unsigned8 Enable automatic logoff Enable disable automatic logoff 0 disable 255 enable When automatic logoff is a...

Page 352: ...igned8 OPC UA server port Set port for OPC UA interface 1 to 65535 Unsigned16 Index 55 NTP client settings reading writing Data Description Data type NTP client enabled Activate deactivate NTP client 0 disable 255 enable Unsigned8 Padding Fill byte s Unsigned8 NTP server address 1 IP address of NTP server 1 String 16 NTP server address 2 IP address of NTP server 2 String 16 NTP server address 3 IP...

Page 353: ...web server on this module Boolean WebserverHttpAccessEnableSetpoint Permit access only with HTTPS Boolean WebserverReloadTimeSetpoint Update interval 0 Off 5 5 s 10 10 s 20 20 s 30 30 s 60 60 s Byte OPC UA settings Name of the OPC node Description Data type OPCUAServerEnableSetpoint OPC UA server activated Boolean OPCUAServerPortSetpoint OPC UA server port UInt16 OPCUAUnencrypted AccessEnableSetpo...

Page 354: ...IM_SWRevision_Internal_ Change 1 byte 00 FF hex IM_REVISION_COUNTER Read 2 byte Provides information about parameter changes on the module not used IM_PROFILE_ID Read 2 byte 0000 Generic Device IM_PROFILE_SPECIFIC_TYPE Read 2 byte 0005 hex On interface modules IM_VERSION Read 0101 hex Provides information on the version of the identification data 0101 hex Version 1 1 IM_Version_Major 1 byte IM_Ver...

Page 355: ...he SITOP Manager comprises three modular services which can be individually installed and operated SITOP Manager Service MGR SITOP Gateway Service GWS SITOP Shutdown Service SDS This means that the engineer involved with the particular system can decide which services are to be installed on each machine The modular services encompass the following tasks 1 The SITOP Manager Service MGR is used to b...

Page 356: ...transfer Secure data exchange and communication By specifying additional applications and alarms you define a comprehensive protection concept for your computer or computer network 7 12 3 Components The SITOP Manager is an engineering and monitoring tool for SITOP devices with communication interface The SITOP Manager comprises three modular components which can be individually installed and opera...

Page 357: ...ave inconsistently 256 4 MR General error General error occurred Device behavior remains consistent however 256 5 F Module failure A hardware failure has occurred All outputs of the power supply system have been switched off 256 6 F Stored module configuration corrupt Stored module configuration is corrupt The module cannot start up correctly 256 7 MD Stored module configuration corrupt Stored mod...

Page 358: ...e for an impermissibly long duration All out puts of the power supply system have been switched off 257 2 MD Phase failure or unbalanced supply voltage Phase failure or unbalanced supply voltage detected Operation can continue for a limited time 257 3 F Shutdown due to impermissible supply voltage Supply voltage is outside the permissible limits Out puts of the power supply system have been switch...

Page 359: ...n switched off 257 25 MR Module with excessive power detected A module with excessive power was detected Nor mal operation of the system is possible 257 26 MR Unexpected module type de tected Unexpected module type detected 257 27 MD Module with reduced power detected A module with reduced power was detected Deviat ing system behavior may be possible 257 28 F Incompatible module detected The modul...

Page 360: ...t and out puts Turn power off and on to reactivate the system 257 48 MD Ready for restart after critical load condition Ready for restart after safety shutdown because of critical load current Turn power off and on to reacti vate the system 257 49 MD Ready for restart after out of profile peak load Ready for restart after safety shutdown because out of profile peak load 257 50 N System restart com...

Page 361: ... off by the power supply system 258 12 F Output has been shut down because of a class 2 exception Output has been shut down because of a class 2 exception 259 1 MR Buffer mode The power supply system is supplied via the buffer expansion module s 259 2 MR Not ready for buffering Not ready for buffering Energy storage voltage is too low 259 3 N Ready for buffering Ready for buffering Energy storage ...

Page 362: ...verload 259 29 N After multiple buffering of a system overload the safety buffer extension was activated 1 minute buffering extension after third buffering event is running 259 30 N Charging power reduced due high system load The charging power has been reduced below its target value due to high system load 259 31 N Charging disabled due high system load The charging has been disabled due high sys...

Page 363: ...o battery interrupted Connection to battery interrupted 261 10 MR Connection to battery interrupted Connection to battery interrupted check connection and fuse 261 11 MR Deep discharge battery Battery is deep discharged no buffering possible 261 12 MD Fuse is defective battery index 1 d Fuse is defective 261 13 MD Battery defective Battery defective neither buffer nor charging opera tion is possib...

Page 364: ...ced supply voltage for an impermissibly long duration All outputs of the power supply system have been switched off 6 MD Phase failure or unbalanced supply voltage Phase failure or unbalanced supply voltage detected Oper ation can continue for a limited time 7 F Shutdown due to impermissible supply voltage Supply voltage is outside the permissible limits Outputs of the power supply system have bee...

Page 365: ...utdown due to impermissible operating condition Reset by switch ing the supply voltage off and on 24 MR System is ready to switch on again System can be switched on again after automatic shutdown due to impermissible operating condition Reset by switch ing the supply voltage off and on 25 MR Buffer mode The power supply system is supplied via the buffer expan sion module s 26 N Device starting up ...

Page 366: ...er was detected Normal oper ation of the system is possible 50 MR Unexpected module type detected Unexpected module type detected 51 MD Module with reduced power de tected A module with reduced power was detected Deviating sys tem behavior may be possible 52 F Incompatible module detected The module has a module type that is incompatible with the configuration The module cannot be commissioned 53 ...

Page 367: ...load current Turn power off and on to reactivate the system 96 F Ready for restart after out of profile peak load Ready for restart after safety shutdown because out of pro file peak load 97 MD Error while reading system configu ration from internal memory Error while reading system configuration from internal memory The system is started with factory settings 98 MR Input voltage below permitted r...

Page 368: ... the output The output was switched off 10 N Overload detected at the output Output current at the output is above the preset response threshold but is still within the permissible overload profile The output current is about to be limited 11 N The actual value of the output current is above the set advance warning threshold The actual value of the output current is above the config ured advance w...

Page 369: ...ed off during buffering 29 MR Output is ready to be switched on Output is ready to be switched on again after automatic overload shutdown 30 N Current limit on the output after occurrence of an overload Output is in overload mode The output current is limited to the configured response threshold 31 N Output was switched off manually Output was switched off manually directly on the device 32 N Outp...

Page 370: ...tected Unexpected module type detected 61 MD Module with reduced power de tected A module with reduced power was detected Deviating sys tem behavior may be possible 62 F Incompatible module detected The module has a module type that is incompatible with the configuration The module cannot be commissioned 63 F Unexpected empty slot detected Unexpected empty slot detected 75 N Parameter out of permi...

Page 371: ...oad reduction is recommended 22 F Output switched off due to over heating Overheating was detected at the output The output has been switched off 23 MD Advance warning against overheat ing at output Risk of overheating detected at the output Immediate load reduction is recommended 24 F Output switched off due to over heating Overheating was detected at the output The output has been switched off 2...

Page 372: ...al value of the output current is above the config ured advance warning threshold and is below the response threshold 43 MR Overload shutdown of the output Invalid overload occurred at the output The output was switched off 44 N Overload detected at the output Output current at the output is above the preset response threshold but is still within the permissible overload profile The output current...

Page 373: ...fering 62 MR Output is ready to be switched on Output is ready to be switched on again after automatic overload shutdown 63 N Current limit on the output after occurrence of an overload Output is in overload mode The output current is limited to the configured response threshold 64 N Output was switched off manually Output was switched off manually directly on the device 65 N Output switched off d...

Page 374: ...down 87 N Current limit on the output after occurrence of an overload Output is in overload mode The output current is limited to the configured response threshold 88 N Output was switched off manually Output was switched off manually directly on the device 89 N Output switched off during buffer ing Output switched off during buffering 90 N Output was switched off Output was switched off 91 N Outp...

Page 375: ...alue outside the value range that the hardware module can implement The value is automatically limited to the minimum or maximum permitted value for the module 113 N Parameter out of permissible value range A control command is attempting to set a value outside the value range that the hardware module can implement The value is automatically limited to the minimum or maximum permitted value for th...

Page 376: ...d Different firmware version detected 135 MR New unconfigured module detect ed New unconfigured module detected 136 N Different serial number detected Different serial number detected 137 MR Module with excessive power de tected A module with excessive power was detected Normal oper ation of the system is possible 138 MR Unexpected module type detected Unexpected module type detected 139 MD Module...

Page 377: ...ed 8 F Faulty communication to the mod ule Faulty communication to the module Buffer component disabled 9 F Critical error Critical error Buffer component disabled 10 MD Critical error General critical error occurred The device may therefore behave inconsistently 11 MR General error General error occurred Device behavior remains consistent however 12 F Performing firmware update Performing firmwar...

Page 378: ...ring Energy storage fully charged 32 N Limited buffer capacity Limited buffer capacity Energy storage is not fully charged 33 MR Buffer mode The power supply system is supplied via the buffer expan sion module s 34 F Invalid internal supply voltage Invalid internal supply voltage Buffer component disabled 35 F Faulty communication to the mod ule Faulty communication to the module Buffer component ...

Page 379: ...y polarity check battery connections 60 MR Communication to battery inter rupted Communication with the battery is interrupted Buffering is still possible but the battery charge is reduced to a mini mum 61 MR Power connection to battery inter rupted Power connection to at least one battery interrupted Check power connection and fuse 62 N Battery SoH test Battery State of Health tests SoH are perfo...

Page 380: ...ry detected The battery is a type that is not compatible with the configu ration The battery cannot be commissioned 2 MR New battery detected New battery detected 3 MR Unknown battery Data cannot be read correctly from the battery Battery is defective or not supported by SIEMENS 4 MD Module with reduced power de tected A module with reduced power was detected Deviating sys tem behavior may be poss...

Page 381: ...calculated end and there is a threat of restricted buffer readiness 19 MR Battery replacement recommended end of lifetime reached It is recommended to replace the battery because the bat tery lifetime has reached its calculated end and restricted buffer readiness is probable 20 MD Battery parameters corrupt The battery configuration is corrupt Battery behavior may deviate 21 MR Battery parameters ...

Page 382: ...not supported by SIEMENS 6 MR Unexpected module type detected Unexpected module type detected 9 N Battery discharged Battery is discharged no buffering possible 10 MR Deep discharge battery Battery is deep discharged no buffering possible 11 MD Battery defective Battery defective neither buffer nor charging operation is possible 20 MD Battery parameters corrupt The battery configuration is corrupt...

Page 383: ...rated 1 3 ms 2 3 Uin rated 1 3 ms Line failure buffering at Iout rated min 15 ms1 2 15 ms1 2 Power failure buffering At Uin 400 V At Uin 400 V Rated line frequency 50 60 Hz 50 60 Hz Line frequency range 47 63 Hz 47 63 Hz Input current at rated input voltage 400 V 1 4 A 2 75 A Input current at rated input voltage 500 V 1 1 A 2 2 A Inrush current limiting 25 C max 14 A 14 A I t max 1 2 A2s 2 24 A2s ...

Page 384: ...Technical data 9 1 Input data Power supply system SITOP PSU8600 384 Manual 09 2018 A5E36758446 5 76 Figure 9 1 Power failure buffering ...

Page 385: ...splay 3 color LED for the device operating status LED for MANUAL REMOTE mode 4 LEDs for PROFINET communication 3 color LED for the device operating status 3 color LED for the device operating status LED for MANUAL REMOTE mode 4 LEDs for PROFINET communication 3 color LED for the device operating status Signaling Relay contact changeover contact rating 60 V DC 0 3 A for O K Relay contact changeover...

Page 386: ...power as a function of the ambient temperature for SITOP PSU8600 6EP3437 8SB00 2AY0 Page 391 Output current per output 20 A 40 A Output active power typical 480 W 960 W Overload capability Complete system can be overloaded up to 150 for 5 s min Complete system can be overloaded up to 150 for 5 s min Can be connected in parallel to in crease the power rating Yes inclined output characteristic can b...

Page 387: ...for the module operating status 3 color LED per output for the output operating status 3 color LED for the module operating status 3 color LED per output for the output operating status 3 color LED for the module operating status 3 color LED per output for the output operating status Signaling Via relay contact basic unit Via relay contact basic unit Via relay contact basic unit Switch on switch o...

Page 388: ...5 8GB00 0XY0 Pb 380 Wh Energy content 264 Wh 380 Wh Rated input voltage Uin rated 48 V 48 V Voltage range 42 58 V 42 58 V Charge current Iin rated 2 5 A 2 5 A Rated output current Iout rated 20 A 20 A Fuse Flat fuse 40 A 58 V DC 1000 A IR MAXI e g Littelfuse 0999040 ZXN Buffer times for a new fully charged battery module at an ambient temperature of 25 C 480 W system power typ 29 min typ 25 min 96...

Page 389: ...nt as a function of the input voltage Figure 9 3 Output current as a function of the input voltage only basic unit SITOP PSU8600 6EP3436 8SB00 2AY0 Figure 9 4 Output current as a function of the input voltage power supply system SITOP PSU8600 6EP3436 8SB00 2AY0 with a minimum of one expansion module SITOP CNX8600 ...

Page 390: ...6758446 5 76 Figure 9 5 Output current as a function of the input voltage only basic unit SITOP PSU8600 6EP3437 8SB00 2AY0 Figure 9 6 Output current as a function of the input voltage power supply system SITOP PSU8600 6EP3437 8SB00 2AY0 with a minimum of one expansion module SITOP CNX8600 ...

Page 391: ...mperature Figure 9 7 Output power as a function of the ambient temperature for SITOP PSU8600 6EP3436 8SB00 2AY0 Figure 9 8 Output power as a function of the ambient temperature for SITOP PSU8600 6EP3437 8SB00 2AY0 The output power characteristics in the diagram above were plotted for a voltage of 24 V and identical load currents at all outputs ...

Page 392: ...rox 93 93 Power loss at Uout rated Iout rated approx 34 W 72 W Power loss for no load operation Typ 12 W Typ 20 W Expansion module 6EP4436 8XB00 0CY0 Expansion module 6EP4437 8XB00 0CY0 Expansion module 6EP4436 8XB00 0DY0 Efficiency at Uout rated Iout rated approx 97 97 97 Power loss at Uout rated Iout rated approx 15 W 30 W 15 W Figure 9 9 Efficiency of the basic unit 6EP3436 8SB00 2AY0 at Uout r...

Page 393: ...Technical data 9 3 Efficiency Power supply system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 393 Figure 9 10 Efficiency of the basic unit 6EP3437 8SB00 2AY0 at Uout rated Iout rated ...

Page 394: ...0 2AY0 Dyn line regulation Uin rated 15 max 0 1 0 1 Dyn load regulation Iout 50 100 50 Uout typ 0 4 0 4 Response time max 10 ms 10 ms Expansion modules Expansion module 6EP4436 8XB00 0CY0 Expansion module 6EP4437 8XB00 0CY0 Expansion module 6EP4436 8XB00 0DY0 Dyn line regulation Uin rated 15 max 0 1 0 1 0 1 Dyn load regulation Iout 50 100 50 Uout typ 0 4 0 4 0 4 Response time max 10 ms 10 ms 10 ms...

Page 395: ...out limit 1 5 Iout threshold permissible for 200 ms Reset Using a button at output or in the REMOTE operating mode Using a button at output or in the REMOTE operating mode Remote reset Non isolated 24 V input signal level high for 15 V Non isolated 24 V input signal level high for 15 V Characteristic for constant current operation Iout limit 1 5 Iout threshold permissible for 5 s then Iout thresho...

Page 396: ...eshold permissible for 5 s Iout limit 1 5 Iout threshold permissible for 200 ms Iout limit 1 5 Iout threshold permissible for 200 ms Iout limit 1 5 Iout threshold permissible for 200 ms Reset Using a button per output in the REMOTE operating mode Using a button per output in the REMOTE operating mode Using a button per output in the REMOTE operating mode Remote reset Via remote reset basic unit Vi...

Page 397: ... 358 372 hours 327 369 hours Single output 89 95 years 89 95 years 99 65 years 787 962 hours 787 962 hours 872 916 hours Buffer modules Mean Time Be tween Failures at 40 C rated load 24 h operation Buffer module 6EP4293 8HB00 0XY0 Buffer module 6EP4295 8HB00 0XY0 Buffer module 6EP4297 8HB00 0XY0 Buffer module 6EP4297 8HB10 0XY0 Complete unit 156 93 years 135 93 years 514 33 years1 514 33 years1 1 ...

Page 398: ...2 1 5 mm 11 12 14 signal 1 screw terminal each for 0 2 1 5 mm Connections Auxiliary contacts RST reset Plug in terminal common with the signal with 1 screw connection for 0 2 1 5 mm RST reset Plug in terminal common with the signal with 1 screw connection for 0 2 1 5 mm Connections Interface Ethernet PROFINET Two RJ45 sockets 2 port switch Two RJ45 sockets 2 port switch Width of the housing 80 mm ...

Page 399: ...m2 GROUND 3 screw terminals for 0 2 2 5 mm2 System connection Integrated connecting plug Integrated connecting plug Integrated connecting plug Width of the housing 60 mm 60 mm 100 mm Height of the housing 125 mm 125 mm 125 mm Depth of the housing 150 mm 150 mm 150 mm Mounting width 60 mm 60 mm 100 mm Mounting height 225 mm 225 mm 225 mm Weight approx 1 15 kg 1 15 kg 1 29 kg Product feature of the ...

Page 400: ... tion Integrated connecting plug Integrated connecting plug Integrated connecting plug Integrated connecting plug Width of the housing 60 mm 125 mm 60 mm 125 mm Height of the housing 125 mm 125 mm 125 mm 125 mm Depth of the housing 150 mm 150 mm 150 mm 150 mm Mounting width 60 mm 125 mm 60 mm 125 mm Mounting height 225 mm 225 mm 225 mm 225 mm Weight approx 1 33 kg 2 26 kg 1 25 kg 1 95 kg Product f...

Page 401: ...ls each for 0 2 2 5 mm2 Connections Signaling con tacts 13 14 23 24 33 34 signals 1 screw terminal each for 0 2 1 5 mm2 Connections Auxiliary contacts X1 X2 X3 X4 control contact 1 screw terminal each for 0 2 1 5 mm2 System connec tion Integrated connecting plug Width of the housing 60 mm 322 mm 322 mm Height of the housing 125 mm 187 3 mm 187 3 mm Depth of the housing 150 mm 110 2 mm 110 2 mm Mou...

Page 402: ...cal accessories Expansion module buffer module UPS module I O cable configured for SINAMICS V90 PROFINET 6SL3260 4MA00 1VB0 Mechanical accessories Device identification label 20 mm 7 mm TI grey 3RT2900 1SB20 Buffer modules 6EP4297 8HB00 0XY0 6EP4297 8HB10 0XY0 6EP4293 8HB00 0XY0 6EP4295 8HB00 0XY0 UPS module 6EP4197 8AB00 0XY0 Electrical accessories Battery module Mechanical accessories Device ide...

Page 403: ..._KT01_XX_00999 6EP4436 8XB00 0DY0 http www automation siemens com bilddb index aspx objkey G_KT01_XX_01341 Buffer modules SITOP BUF8600 6EP4297 8HB00 0XY0 http www automation siemens com bilddb index aspx objkey G_KT01_XX_01005 6EP4297 8HB10 0XY0 http www automation siemens com bilddb index aspx objkey G_KT01_XX_01008 6EP4293 8HB00 0XY0 http www automation siemens com bilddb index aspx objkey G_KT...

Page 404: ...Technical data 9 9 Dimension drawings Power supply system SITOP PSU8600 404 Manual 09 2018 A5E36758446 5 76 ...

Page 405: ...0178 Protection class EN 61140 Class I Class III Degree of protection EN 60529 IP 20 IP 20 Leakage current max 3 5 mA Test voltage See Section Test voltages Page 406 1 The transformer inside the device complies with IEC 61558 2 16 Buffer modules 6EP4297 8HB00 0XY0 6EP4297 8HB10 0XY0 6EP4293 8HB00 0XY0 6EP4295 8HB00 0XY0 UPS module 6EP4197 8AB00 0XY0 Electrical isolation SELV output voltage Uout ac...

Page 406: ...ect the input terminals with one another Connect the output terminals with PE Test C Connect the output terminals with one another and measure with respect to PE Table 10 1 Test voltage Test time Prim sec A Prim PE B Sec PE C Type test 60 s 4200 V DC 2200 V DC 707 V DC 60 s 3000 V AC 1500 V AC 500 V AC Production test 1 s 2200 V DC 2200 V DC 860 V DC 1 s 1500 V AC 1500 V AC 600 V AC Field test 1 s...

Page 407: ...sion protection ATEX EX II 3G Ex nA nC IIC T4 Gc ATEX EX II 3G Ex nA IIC T4 Gc ATEX EX II 3G Ex nA IIC T5 Gc cCSAus CSA C22 2 No 213 ANSI ISA 12 12 01 2007 1 IECEx EPS 14 0059X SEMI F47 compli ance Yes Marine certification 1 DNV GL ABS RCM approval Yes EAC approval Yes KCC approval Yes 1 Being prepared for 6EP4197 8AB00 0XY0 Battery modules 6EP4143 8JB00 0XY0 Battery modules 6EP4145 8GB00 0XY0 CE ...

Page 408: ...harmonics limit EN 61000 3 2 Class A Electrostatic dis charge EN 61000 4 2 8 kV contact 8 kV air Electromagnetic fields EN 61000 4 3 80 1000 MHz 10 V m 1 4 2 0 GHz 10 V m 2 0 2 7 GHz 1 V m High speed transient disturbance variables burst EN 61000 4 4 4 kV at line connections 2 kV at DC output Surge voltages EN 61000 4 5 2 kV symmetrical at line connections 6 kV unbalanced at the line supply connec...

Page 409: ...5E36758446 5 76 409 Battery modules 6EP4143 8JB00 0XY0 6EP4145 8GB00 0XY0 Electrostatic dis charge EN 61000 4 2 8 kV contact 8 kV air Electromagnetic fields EN 61000 4 3 80 1000 MHz 10 V m 1 4 2 0 GHz 10 V m 2 0 2 7 GHz 1 V m High frequency fields EN 61000 4 6 10 kHz 80 MHz 10 V m ...

Page 410: ...Safety approvals EMC 10 4 EMC Power supply system SITOP PSU8600 410 Manual 09 2018 A5E36758446 5 76 ...

Page 411: ... EN 60068 2 1 cold EN 60068 2 2 dry heat EN 60068 2 78 humid heat constant EN 60068 2 14 temperature change Transport and storage tem perature 40 85 C Tests packed for shipping according to EN 60068 2 1 cold EN 60068 2 2 dry heat EN 60068 2 30 humid heat cyclic 40 70 C Humidity class Climate class 3K3 according to EN 60721 further maximum relative humidity 95 how ever no condensation Mechanical st...

Page 412: ...sulfide Atmospheric pressure Operation 1080 795 hPa 1000 2000 m Operation at installation altitudes of 2000 m up to 6000 m above sea level output power must be derated by 7 5 1000 m or the ambient temperature must be reduced by 5 K 1000 m See Chapter Figure 5 5 Mounting height derating Page 144 Overvoltage category II up to 2000 m EN 60950 1 I from 2000 m up to 6000 m EN 60950 1 Storage 1080 660 h...

Page 413: ...llel should not deviate more than a maximum of 50 mV If the output voltages differ by more than this value then the 0 V terminals should be connected together and in no load operation the voltage difference between the Output terminals that are still not connected with one another measured and adjusted to be the same using the voltage potentiometer The voltage difference should not exceed 50 mV Se...

Page 414: ... other automatically takes over the supply If one of the basic devices fails then this is signaled using an LED on the redundancy module as well as an isolated relay contact For higher output current each basic device must be connected to a redundancy module When dimensioning the system it must be ensured that n 1 redundant connected basic devices can handle the total power requirement of the rema...

Page 415: ... system SITOP PSU8600 Manual 09 2018 A5E36758446 5 76 415 Redundant configuration with two power supplies and two SITOP PSE202U redundancy modules You can find additional information in the SITOP PSE202U Manual http support automation siemens com WW view en 42248598 ...

Page 416: ...Applications 12 2 Parallel connection for redundancy Power supply system SITOP PSU8600 416 Manual 09 2018 A5E36758446 5 76 ...

Page 417: ...6 417 Environment 13 The devices are in conformance with RoHS As a rule only non silicon precipitating materials are used Disposal guidelines Packaging and packaging aids can and should always be recycled The product itself may not be disposed of as domestic refuse ...

Page 418: ...Environment Power supply system SITOP PSU8600 418 Manual 09 2018 A5E36758446 5 76 ...

Page 419: ...rmation material SITOP information can be downloaded from the Internet Information and download center http www siemens com sitop infomaterial CAx data 2D 3D data and circuit diagram macros can be downloaded from the Internet Siemens image database http www siemens com sitop cax Request all CAx data via the CAx download manager CAx shopping cart http www siemens com cax SITOP Selection Tool Simply...

Page 420: ... Power supply system SITOP PSU8600 420 Manual 09 2018 A5E36758446 5 76 You can find these addresses as follows On the Internet http www automation siemens com partner Industry Mall http www siemens com industrymall de ...

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