Siemens SINAMICS Series Operating Instructions Manual Download Page 105

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Connecting

6.1 Instructions for EMC-compliant drive installation

SINAMICS DCM DC Converter
Operating Instructions, 12/2018, A5E34763375A

103

6.1.5

RFI suppression filter

Table 6- 1

Recommended RFI suppression filter from EPCOS

Rated AC

current

Radio interfer-

ence suppres-

sion filter

TN / TT line

supply

Weight

IT line

system

Terminal cross-

section mm

Hole for the screw

Article number

EPCOS

Article number

SIEMENS

Line filters for armature circuit

760/440

580/335

Terminal 10 mm

B84143A0025R021

760/440

580/335

Terminal 10 mm

B84143A0050R021

760/440

9.5

630/365

Terminal 25 mm

B84143A0080R021

6RX1800 - 0LF03

120

760/440

630/365

Terminal 50 mm

B84143A0120R021

6RX1800 - 0LF13

180

690/400

M10

B84143B0180S024

6RX1800 - 0KF00

180

520/300

360/208

M10

B84143B0180S080

6RX1800 - 0GF00

180

760/440

560/320

M10

B84143B0180S081

6RX1800 - 0LF04

250

520/300

360/208

M10

B84143B0250S080

6RX1800 - 0GF01

250

760/440

560/320

M10

B84143B0250S081

6RX1800 - 0LF14

400

690/400

M10

B84143B0400S024

6RX1800 - 0KF02

400

520/300

7.5

360/208

M10

B84143B0400S080

6RX1800 - 0GF03

400

760/440

7.5

560/320

M10

B84143B0400S081

6RX1800 - 0LF07

600

690/400

M10

B84143B0600S024

6RX1800 - 0KF03

600

520/300

7.8

360/208

M10

B84143B0600S080

6RX1800 - 0GF04

600

760/440

7.8

560/320

M10

B84143B0600S081

6RX1800 - 0LF08

1000

690/400

M12

B84143B1000S024

6RX1800 - 0KF04

1000

520/300

18.5

360/208

M12

B84143B1000S080

6RX1800 - 0GF05

1000

760/440

18.5

560/320

M12

B84143B1000S081

6RX1800 - 0LF10

1600

690/400

2 x M12

B84143B1600S024

6RX1800 - 0KF05

1600

520/300

24.5

360/208

2 x M12

B84143B1600S080

6RX1800 - 0GF06

1600

760/440

24.5

560/320

2 x M12

B84143B1600S081

6RX1800 - 0LF11

2500

530/310

105

460/265

4 x M12

B84143B2500S020

6RX1800 - 0GF07

2500

760/440

105

560/320

4 x M12

B84143B2500S021

6RX1800 - 0LF12

2500

105

690/400

4 x M12

B84143B2500S024

6RX1800 - 0KF06

Line filters for auxiliary power supply

25 A

520/300 A

1.1

440/255 A Terminal 4 mm

B84143A0025R105

6RX1800 - 1GF00

50 A

520/300 A

1.75

440/255 A Terminal 10 mm

B84143A0050R105

66 A

520/300 A

2.70

440/255 A Terminal 16 mm

B84143A0066R105

6RX1800 - 1GF02

90 A

520/300 A

4.20

440/255 A Terminal 35 mm

B84143A0090R105

120 A

520/300 A

4.90

440/255 A Terminal 35 mm

B84143A0120R105

6RX1800 - 1GF04

Operating temperature 0 °C to 40 °C.
Rated frequency 50/60 Hz (± 6%).
Further information on the RFI suppression filters can be found on the Internet page of

Epcos (Epcos (

http://en.tdk.eu

))

Summary of Contents for SINAMICS Series

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Page 3: ..._________ ___________________ ___________________ SINAMICS DCM SINAMICS DCM DC Converter Operating Instructions Firmware Version V1 5 12 2018 A5E34763375A Preface Safety instructions 1 Type spectrum ordering information 2 Description 3 Technical data 4 Transportation unpacking installation 5 Connecting 6 Additional system components 7 Commissioning 8 Operation 9 Descriptions of functions 10 Mainte...

Page 4: ...erated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sie...

Page 5: ...ple also apply to other firmware versions Older firmware versions It is possible that not all of the functions described here are actually available Newer firmware versions It is possible that SINAMICS DCM may feature additional functions that are not described in these Operating Instructions Do not change any parameters that you cannot find in the List Manual from their factory setting and do not...

Page 6: ...ng maintaining description of functions and service SINAMICS DCM Control Modules Operating Instructions Contains all information on ordering installation connecting commissioning maintaining description of functions and service SINAMICS DCM List Manual for DC converters and control modules Contains parameter list function diagrams list of faults and alarms SINAMICS free function blocks function de...

Page 7: ... mailto support america automation siemens com 8 00 to 17 00 Eastern Standard Time Asia Australia time zone Tel 86 1064 757575 Fax 86 1064 747474 email mailto support asia automation siemens com 7 30 to 17 30 Beijing local time Spare parts You can find information on spare parts In catalog D23 1 Via the electronic spare parts catalog Spares On Web after entering the serial number and article numbe...

Page 8: ...particular the data minimization rules privacy by design For this product this means The product does not process neither store any person related data only technical function data e g time stamps If the user links these data with other data e g shift plans or if he stores person related data on the same data medium e g hard disk thus personalizing these data he has to ensure compliance with the a...

Page 9: ...evice article numbers 28 2 3 Rating plates packaging label 29 2 4 Ordering information for options and accessories 30 2 5 Accessories 33 2 5 1 Mounting kit to increase the degree of protection to IP20 33 3 Description 35 4 Technical data 39 4 1 Load classes 39 4 2 Duty cycles for 2Q applications 40 4 3 Duty cycles for 4Q applications 42 4 4 Environmental requirements 44 4 5 Unit data 45 4 6 Derati...

Page 10: ... Fuses for the field circuit 149 6 7 2 Fuses for the armature circuit 150 6 7 3 Fuses in the Power Interface 155 6 8 Arrangement of terminals and connectors 156 6 9 Assignment of terminals and connectors 168 6 9 1 Power unit 169 6 9 2 Field circuit 172 6 9 3 Electronics power supply 173 6 9 4 Fan 174 6 9 5 Open loop and closed loop control section 175 6 9 6 Assignment of the RS485 cable to the AOP...

Page 11: ...ield support 219 7 3 9 Technical data 220 7 4 Terminal Module TM15 224 7 4 1 Description 224 7 4 2 Safety instructions 224 7 4 3 Interface description 225 7 4 3 1 Overview 225 7 4 3 2 X500 and X501 DRIVE CLiQ interface 226 7 4 3 3 X524 electronic power supply 227 7 4 3 4 X520 bidirectional digital inputs outputs 227 7 4 3 5 X521 bidirectional digital inputs outputs 228 7 4 3 6 X522 bidirectional d...

Page 12: ...mension drawing 264 7 6 7 Installation 265 7 6 8 Protective conductor connection and shield support 266 7 6 9 Technical data 267 8 Commissioning 269 8 1 Commissioning checklist 270 8 1 1 Commissioning checklist 270 8 2 Switching on 272 8 3 Commissioning using the BOP20 operator panel 273 8 3 1 Preconditions 273 8 3 2 Commissioning steps 274 8 4 Commissioning using the AOP30 operator panel 281 8 4 ...

Page 13: ...arameters 355 9 1 2 2 Using data sets 356 9 1 3 Drive objects 357 9 1 4 Memory card functions 359 9 1 5 BICO technology Interconnecting signals 364 9 1 5 1 Binectors connectors 365 9 1 5 2 Interconnecting signals using BICO technology 366 9 1 5 3 Internal encoding of the binector connector output parameters 367 9 1 5 4 Example Interconnecting digital signals 367 9 1 5 5 Information on BICO technol...

Page 14: ...3 2 2 Description of control words and setpoints 413 10 3 2 3 Description of status words and actual values 419 10 3 2 4 Control and status words for encoders 424 10 3 2 5 Extended encoder evaluation 433 10 3 2 6 Central control and status words 433 10 3 2 7 Diagnostics channels for cyclic communication 436 10 3 3 Parallel operation of communication interfaces 438 10 3 4 Acyclic communication 441 ...

Page 15: ...mmunication via SINAMICS Link 512 10 6 1 Basic principles of SINAMICS Link 512 10 6 2 Topology 514 10 6 3 Configuring and commissioning 515 10 6 4 Example 520 10 6 5 Communication failure when booting or in cyclic operation 522 10 6 6 Examples Transmission times for SINAMICS Link 523 10 6 7 Function diagrams and parameters 524 10 7 EtherNet IP 525 10 7 1 Connection of SINAMICS DCM with EtherNet IP...

Page 16: ...81 10 20 Thermal overload protection for the DC motor I2t monitoring of the motor 582 10 21 Measuring the motor temperature 587 10 22 Speed dependent current limitation 588 10 23 Dynamic overload capability of the power unit 591 10 23 1 Overview of functions 591 10 23 2 Configuring for dynamic overload capability 592 10 24 Sensor for the ambient and or air intake temperature 595 10 25 Calculating ...

Page 17: ... 656 10 34 6 5 Forwarding faults and alarms 657 10 35 CPU time load with SINAMICS DCM 657 10 35 1 Maximum configuration 659 10 35 2 Computation examples 660 10 36 Free function blocks 661 10 37 Drive Control Chart DCC 663 10 37 1 Loading the DCC technology option into the drive unit memory 664 10 37 2 CPU time load through DCC 666 10 37 3 Memory load through DCC 667 10 37 4 Backing up the DCC diag...

Page 18: ...ons 711 13 4 1 1 Emergency Off and Emergency Stop 711 13 4 2 Standard safety functions according to EN 61800 5 2 712 13 4 2 1 Safe Torque Off STO 712 13 4 2 2 Safe Stop 1 SS1 t time controlled 712 13 4 3 Safety functions of the SINAMICS DC MASTER 713 13 5 Application examples 714 13 6 Validating checking the safety functions 722 13 7 Diagnostics test 722 13 8 Relationship between the test stop int...

Page 19: ... voltage between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive...

Page 20: ...ING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Arcing when a plug connection is opened during operation Openi...

Page 21: ... personnel Ensure that smoke can only escape via controlled and monitored paths WARNING Failure of pacemakers or implant malfunctions due to electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants in the immediate vicinity of this equipment are at particular risk If y...

Page 22: ...G Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing warning labels to the components where necessary in the national language Replace illegible ...

Page 23: ...ks are adjusted and activated through appropriate parameterizing Carry out a function test Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly 1 2 Hearing protection WARNING Damage to hearing due to lack of hearing protection In general wearing hearing protection is required or recommended for a sound level of 80 dB A Note th...

Page 24: ...transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components m...

Page 25: ...y Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to ...

Page 26: ...adiation and cosmic radiation 2 Unusually high temperatures including open flames as well as the emission of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component malfunctions Software errors Operation and or environmental conditions outside the specifications External influences damage 3 Hazardous shock voltages caused b...

Page 27: ...ing Instructions 12 2018 A5E34763375A 25 Type spectrum ordering information 2 Figure 2 1 Type series 2 1 Device article numbers Note Devices with a rated input voltage above 400 V AC are also suitable for a supply voltage of 400 V AC ...

Page 28: ...2 D575 850 Mre GeEF6S22 D575 1200 Mre GeEF6S22 6RA8025 6FS22 0AA0 6RA8028 6FS22 0AA0 6RA8031 6FS22 0AA0 6RA8075 6FS22 0AA0 6RA8078 6FS22 0AA0 6RA8082 6FS22 0AA0 6RA8085 6FS22 0AA0 6RA8087 6FS22 0AA0 6RA8091 6FS22 0AA0 3 ph 575 V AC 60 A 125 A 210 A 400 A 600 A 800 A 1100 A 1600 A 2000 A 2200 A 2800 A 690 V 690 V 690 V 690 V 690 V 690 V 690 V 690 V 690 V 690 V 690 V D690 60 Mre GeE6S22 D690 125 Mre...

Page 29: ...D500 280 Mreq GeGF6V62 D500 450 Mreq GeGF6V62 D500 600 Mreq GeGF6V62 D500 850 Mreq GeGF6V6 D500 1200 Mreq GeGF6V62 6RA8013 6FV62 0AA0 6RA8018 6FV62 0AA0 6RA8025 6FV62 0AA0 6RA8028 6FV62 0AA0 6RA8031 6FV62 0AA0 6RA8075 6FV62 0AA0 6RA8078 6FV62 0AA0 6RA8082 6FV62 0AA0 6RA8085 6FV62 0AA0 6RA8087 6FV62 0AA0 6RA8091 6FV62 0AA0 3 ph 575 V AC 60 A 125 A 210 A 400 A 600 A 850 A 1100 A 1600 A 2000 A 2200 A...

Page 30: ...130 145 33 145 165 34 165 190 35 190 215 36 215 245 37 245 280 38 280 315 39 40 41 42 43 44 45 46 47 48 49 Forced ventilation ambient temperature 35 C With 6RA70 and 6RA80 40 C 50 51 52 53 54 55 56 57 58 59 60 31 5 36 0 61 36 0 41 0 62 41 0 46 5 63 46 5 52 5 64 52 5 60 0 65 60 0 68 0 66 68 0 77 5 67 77 5 88 0 68 88 0 100 69 70 100 115 71 115 130 72 130 145 73 145 165 74 165 190 75 190 215 76 215 2...

Page 31: ...analog 2 2Q digital 6 4Q digital 7 4Q analog Closed loop field control 0 No field 1 Field without closed loop control 2 Field with closed loop control Innovation Z With option 2 3 Rating plates packaging label Rating plate on front cover Rating plate in device Bar code for article number MLFB For options Z after the article number Order codes for options according to ordering information for optio...

Page 32: ...n for options with order codes Article number of SINAMICS DCM with Z designation and order codes multiple order codes together and or plain text if necessary Table 2 1 Control Unit CUD options Option Order codes Advanced CUD in left slot G00 Standard CUD in right slot possible with option G00 G10 Advanced CUD in right slot possible with option G00 G11 CBE20 PROFINET left possible with option G00 G...

Page 33: ...via spring loaded terminals in an easily accessible area of the control cabinet The CUD is equipped with an adapter board Terminal Module Cabinet and connecting cable 3 m are supplied separately Notes In the device version with option G63 the X177 terminal connections are no longer available directly on the CUD When ordering please specify which CUD in the left or right slot is to be equipped with...

Page 34: ...A00 2EB0 Memory card equivalent to spare part for options S01 and S02 6RX1800 0AS01 Terminal Module TM15 6SL3055 0AA00 3FA0 Terminal Module TM31 6SL3055 0AA00 3AA1 Terminal Module TM150 6SL3055 0AA00 3LA0 Sensor Module Cabinet Mounted SMC10 6SL3055 0AA00 5AA3 Sensor Module Cabinet Mounted SMC30 6SL3055 0AA00 5CA2 Mounting kit to increase the degree of protection to IP20 for 15 A to 30 A devices 6R...

Page 35: ...r 6RY1807 0AP00 Z order code K35 Cable length Order code 5 m K05 10 m K10 15 m K15 20 m K20 25 m K25 30 m K30 35 m K35 40 m K40 45 m K45 50 m K50 2 5 Accessories 2 5 1 Mounting kit to increase the degree of protection to IP20 IP20 according to EN 60529 The degree of protection indicates protection against touching and penetration of solid objects and or water Units in the SINAMICS DCM range are de...

Page 36: ...Type spectrum ordering information 2 5 Accessories SINAMICS DCM DC Converter 34 Operating Instructions 12 2018 A5E34763375A ...

Page 37: ... the armature and field include electrically insulated thyristor modules meaning that the heat sink is at ground potential In units with a higher rated DC current the power unit for the armature circuit includes disc type thyristors and heat sinks thyristor modules at voltage potential The units have degree of protection IP00 The connecting terminals are accessible from the front The fan supply is...

Page 38: ... Standard CUD or Advanced CUD option This additional CUD can be fitted to the right of the first CUD and is used for system specific extension of the SINAMICS DC MASTER functions Additional components Advanced Operator Panel AOP30 The optional Advanced Operator Panel AOP30 is installed outside of the unit in the control cabinet door for example rather than inside it The AOP30 ensures the following...

Page 39: ...l states e g access control system status to a control signal e g ON command is required to control the drive system However in addition to logic operations drive systems require mathematical operations and memory elements These functions are available in the form of the free function blocks function module A series of elementary function blocks are available that can be freely used Logic function...

Page 40: ...on diagram can be loaded not only to the CUD in the left hand slot but also to an optional second CUD in the right hand slot The automatic speed control processes are computed on the CUD in the left hand slot This means that only a restricted amount of computing capacity is available for a DCC function block diagram In other words either only a few function blocks can be computed or computing can ...

Page 41: ...ad profile for the driven machine you can use the load cycle to carry out dimensioning Parameter p50067 is used to make the setting in the SINAMICS DC MASTER Table 4 1 Load classes Load class Load for converter Load cycle DC I p50067 1 IDC I continuous IdN DC II p50067 2 IDC II for 15 mins and 1 5 IDC II for 60 s DC III p50067 3 IDC III for 15 mins and 1 5 IDC III for 120 s DC IV p50067 4 IDC IV f...

Page 42: ...erload capability of the power unit Page 591 The 100 IDCx shown previously DO NOT generally correspond to the rated unit current but are reduced according to the subsequent table 4 2 Duty cycles for 2Q applications Table 4 2 Duty cycles for 2Q applications SINAMICS DCM 6RA80 Duty cycles Tu DC I continuous DC II DC III DC IV US rating Tu 45 C 15 min 100 60 s 150 15 min 100 120 s 150 15 min 100 10 s...

Page 43: ... 6GS22 40 400 290 435 282 423 244 488 278 417 85 6GS22 40 600 462 693 446 669 413 826 443 665 87 6GS22 40 800 607 911 581 872 559 1118 578 867 90 6GS22 40 1100 804 1207 782 1173 689 1379 766 1150 93 4GS22 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 95 4GS22 40 2000 1663 2494 1591 2386 1568 3136 1569 2354 96 4GS22 40 2200 1779 2669 1699 2549 1697 3394 1678 2517 97 4GS22 40 2800 2136 3204 2044 3...

Page 44: ...1 402 215 323 81 6DV62 40 400 300 450 292 438 247 494 285 428 85 6DV62 40 600 470 706 453 680 410 820 450 675 87 6DV62 40 850 658 987 634 951 579 1159 626 939 91 6DV62 40 1200 884 1326 857 1286 768 1537 842 1263 93 4DV62 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 95 4DV62 40 2000 1477 2216 1435 2152 1326 2653 1404 2106 98 4DV62 40 3000 2288 3432 2189 3283 2164 4328 2178 3267 480 V 4Q 13 6FV62...

Page 45: ...819 1139 2279 1190 1785 95 4GV62 40 2000 1663 2494 1591 2386 1568 3136 1569 2354 96 4GV62 40 2200 1779 2669 1699 2549 1697 3394 1678 2517 97 4GV62 40 2800 2136 3204 2044 3066 2022 4044 2024 3036 690 V 4Q 86 6KV62 40 760 598 898 575 863 532 1065 569 853 90 6KV62 40 1000 737 1105 715 1072 639 1279 702 1053 93 4KV62 40 1500 1171 1757 1140 1710 1036 2073 1116 1674 95 4KV62 40 2000 1589 2383 1522 2283 ...

Page 46: ...ardous materials 3S2 Transpor tation Mechanical stability 2M2 Tipping is not permitted Climatic influences 2K2 Air temperature of 40 C to 70 C is permitted 1 Biological influences 2B1 Hazardous chemical substances 2C1 Mechanically hazardous materials 2S1 Storage Mechanical stability 1M2 Tipping is not permitted Climatic influences 1K3 Air temperature of 40 C to 70 C is permitted 1 Biological influ...

Page 47: ...AA0 Table 4 6 Technical data for 3 ph 400 V AC 2Q devices Common data Rated armature supply voltage 1 V 3 AC 400 15 20 for device 6RA8098 4DS22 0AA0 10 20 Electronic power supply rated supply voltage V 2 AC 380 25 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 485 Rated frequency Hz 45 to 65 10 Overload possibility 6 ...

Page 48: ...current approx W 250 356 409 689 Rated field supply voltage 1 V 2 ph 400 V AC 15 20 Rated field DC voltage 1 V 325 325 325 325 Rated field DC current A 10 10 10 15 Type of cooling Self ventilated Self ventilated Self ventilated Forced ventilation Rated fan supply voltage V Fan with internal power supply Fan air flow m3 h 300 Fan noise level dB A 70 3 Dimensions WxHxD mm 268x385x252 268x385x252 268...

Page 49: ...5 325 Rated field DC current A 15 25 25 30 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V Fan with internal power supply 3 ph 400 V AC 15 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence With option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 23 8 0 26 8 0 23 8 0 26 8 0 23 8 0 26 8 Rate...

Page 50: ...ted field supply voltage 1 V 2 ph 480 V AC 10 20 Rated field DC voltage 1 V 390 Rated field DC current A 40 Type of cooling Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence with option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 38 9 0 5 9 Rated fan current with option L21 50 Hz 60 Hz A 1 16 9 1...

Page 51: ...1 10640 Rated field supply voltage 1 V 2 ph 480 V AC 10 20 Rated field DC voltage 1 V 390 390 390 Rated field DC current A 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence Rated fan current 50 Hz 60 Hz A 0 95 9 1 25 9 0 95 9 1 25 9 0 95 9 1 25 ...

Page 52: ...ted DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of the rated motor speed during operation with analog tachometer or analog setpoint 5 Degree of protection IP00 according to EN 60529 Protection class Class I with protective conductor system and class III PELV according to EN 61800 5 1 Table 4 12 Tec...

Page 53: ...number 6RA80 82 6FS22 85 6FS22 87 6FS22 91 6FS22 Rated DC current A 450 600 850 1200 Rated armature input current 2 A 374 498 706 996 Rated power kW 259 345 489 690 Power loss at rated DC current approx W 1583 1909 2597 4237 Rated field DC current A 25 25 30 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz V 3 ph 400 V AC...

Page 54: ... ph 480 V AC 10 20 Electronic power supply rated supply voltage V 2 AC 380 25 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 690 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operatio...

Page 55: ...87 6GS22 90 6GS22 A 400 600 800 1100 Rated armature input current 2 A 332 498 664 913 Rated power kW 276 414 552 759 Power loss at rated DC current approx W 1598 2002 2686 4022 Rated field DC current A 25 25 30 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz V 3 ph 400 V AC 15 clockwise phase sequence 3 ph 400 V AC 15 cl...

Page 56: ... current approx W 6036 7073 7391 10530 Rated field DC current A 40 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence Rated fan current 50 Hz 60 Hz A 0 95 9 1 25 0 95 9 1 25 0 95 9 1 25 0 95 9 1 25 Fan air flow m3 h 2400 2400 2...

Page 57: ...oltage V 2 AC 380 25 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 830 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of...

Page 58: ...Rated fan current with option L21 50 Hz 60 Hz A 0 68 0 95 1 16 1 7 Fan air flow m3 h 600 1000 Fan noise level 50 Hz 60 Hz dB A 70 3 74 4 70 4 74 2 Dimensions WxHxD mm 268x700x311 268x785x435 Weight approx kg 38 78 Table 4 21 Technical data for 3 ph 690 V AC 1500 A to 2600 A 2Q devices Article number 6RA80 93 4KS22 95 4KS22 97 4KS22 Rated DC current A 1500 2000 2600 Rated armature input current 2 A...

Page 59: ...5 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 1000 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of the rated motor sp...

Page 60: ...7122 8669 Rated field DC current A 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz 60 Hz V 3 ph 400 V AC 10 clockwise phase sequence 3 ph 460 V AC 10 clockwise phase sequence With option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 38 9 0 5 0 95 9 1 25 0 95 9 1 25 Rated fan current with option L21 50 Hz 60 Hz A 1 16 1 7 Fan...

Page 61: ...the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of the rated motor speed during operation with analog tachometer or analog setpoint 5 Degree of protection IP00 according to EN 60529 Protection class Class I with protective conductor system and class III PELV according to EN 61800 5 1 Table 4 25 Technical data for 3 ph 400 V AC 15 A to 90 A 4Q devices Art...

Page 62: ...urrent approx W 409 689 812 Rated field supply voltage 1 V 2 ph 400 V AC 15 20 Rated field DC voltage 1 V 325 325 325 Rated field DC current A 10 15 15 Type of cooling Self ventilated Forced ventilation Forced ventilation Rated fan supply voltage V Fan with internal power supply Fan with internal power supply Fan air flow m3 h 300 300 Fan noise level dB A 70 3 70 3 Dimensions WxHxD mm 268x385x252 ...

Page 63: ... 20 Rated field DC voltage 1 V 325 325 325 Rated field DC current A 25 25 30 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 15 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence With option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 27 8 0 33 0 27 8 0 33 0 27 8 0 33 Rated fan current with opt...

Page 64: ...Rated field supply voltage 1 V 2 ph 480 V AC 10 20 Rated field DC voltage 1 V 390 Rated field DC current A 40 Type of cooling Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence with option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 38 9 0 5 9 Rated fan current with option L21 50 Hz 60 Hz A 1 16 1...

Page 65: ...1 10640 Rated field supply voltage 1 V 2 ph 480 V AC 10 20 Rated field DC voltage 1 V 390 390 390 Rated field DC current A 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence Rated fan current 50 Hz 60 Hz A 0 95 9 1 25 9 0 95 9 1 25 9 0 95 9 1 25 ...

Page 66: ...ent Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of the rated motor speed during operation with analog tachometer or analog setpoint 5 Degree of protection IP00 according to EN 60529 Protection class Class I with protective conductor system and class III PELV according to EN 61800 5 1 Table 4 31 Technical data...

Page 67: ...62 85 6FV62 87 6FV62 91 6FV62 Rated DC current A 450 600 850 1200 Rated armature input current 2 A 374 498 706 996 Rated power kW 225 300 425 600 Power loss at rated DC current approx W 1583 1909 2597 4237 Rated field DC current A 25 25 30 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz V 3 ph 400 V AC 15 clockwise phase...

Page 68: ... ph 480 V AC 10 20 Electronic power supply rated supply voltage V 2 AC 380 25 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 600 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operatio...

Page 69: ... 6GV62 Rated DC current A 400 600 850 1100 Rated armature input current 2 A 332 498 706 913 Rated power kW 240 360 510 660 Power loss at rated DC current approx W 1598 2002 2826 4022 Rated field DC current A 25 25 30 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz V 3 ph 400 V AC 15 clockwise phase sequence 3 ph 400 V AC...

Page 70: ...current approx W 6036 7073 7391 10530 Rated field DC current A 40 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage V 3 ph 400 V AC 10 50 Hz clockwise phase sequence 3 ph 460 V AC 10 60 Hz clockwise phase sequence Rated fan current 50 Hz 60 Hz A 0 95 9 1 25 0 95 9 1 25 0 95 9 1 25 0 95 9 1 25 Fan air flow m3 h 2400 2400 24...

Page 71: ...oltage V 2 AC 380 25 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 725 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of...

Page 72: ... Rated fan current with option L21 50 Hz 60 Hz A 0 38 0 5 1 16 1 7 Fan air flow m3 h 600 1000 Fan noise level 50 Hz 60 Hz dB A 70 3 74 4 70 4 74 2 Dimensions WxHxD mm 268x700x311 268x785x435 Weight approx kg 42 78 Table 4 40 Technical data for 3 ph 690 V AC 1500 A to 2600 A 4Q devices Article number 6RA80 93 4KV62 95 4KV62 97 4KV62 Rated DC current A 1500 2000 2600 Rated armature input current 2 A...

Page 73: ...5 to 480 V AC 10 In 1 A or 1 AC 190 25 to 240 V AC 10 In 2 A 35 for 1 min With option L05 18 to 30 DC In 5 A Rated DC voltage 1 V 875 Rated field DC voltage 1 V 390 Rated frequency Hz 45 to 65 10 Overload possibility 6 Max 1 8x rated DC current Closed loop control constancy Δn 0 006 of the rated motor speed during operation with incremental encoder and digital setpoint Δn 0 1 of the rated motor sp...

Page 74: ...7122 8669 Rated field DC current A 40 40 40 Type of cooling Forced ventilation Forced ventilation Forced ventilation Rated fan supply voltage 50 Hz 60 Hz V 3 ph 400 V AC 10 clockwise phase sequence 3 ph 460 V AC 10 clockwise phase sequence With option L21 1 ph 230 V AC 10 Rated fan current 50 Hz 60 Hz A 0 38 9 0 5 0 95 9 1 25 0 95 9 1 25 Rated fan current with option L21 50 Hz 60 Hz A 1 16 1 7 Fan...

Page 75: ...point Δn 0 1 of the rated motor speed during operation with analog tachometer or analog setpoint 5 Degree of protection IP00 according to EN 60529 Protection class Class I with protective conductor system and class III PELV according to EN 61800 5 1 Table 4 44 Technical data for 3 ph 950 V AC 2200 A 2Q and 4Q devices Article number 6RA80 96 4MS22 96 4MV62 Rated DC current A 2200 2200 Rated DC volt...

Page 76: ...ed loop PI control constancy is related to the rated motor speed and applies when the SINAMICS DC MASTER is at the operating temperature This is subject to the following preconditions Temperature changes of 10 K Changes to the line voltage of 10 5 of the rated input voltage Temperature coefficient of tachometer generator with temperature compensation 0 15 every 10 K with analog tachometer generato...

Page 77: ...ir cooling cooling type AN Installation altitude above sea level Ambient or coolant temperature 15 C 20 C 25 C 30 C 35 C 40 C 45 C 50 C 55 C Up to 1000 m 1 00 1 00 1 00 1 00 1 00 1 00 1 00 0 94 0 88 Up to 2000 m 1 00 1 00 1 00 1 00 1 00 0 94 0 88 0 82 x Up to 3000 m 1 00 1 00 1 00 0 96 0 90 0 84 x x x Up to 4000 m 1 00 0 98 0 92 0 86 0 80 x x x x Up to 5000 m 0 92 0 86 0 80 x x x x x x x SINAMICS ...

Page 78: ...ximum 880 V AC is permissible as armature supply voltage For units with rated armature supply voltages of 400 V to 575 V up to 4500 m a maximum 550 V AC and up to 5000 m a maximum 500 V AC is permissible as armature supply voltage If the specified voltages with respect to ground are exceeded or the installation altitude is exceeded then a reduction of the overvoltage category to II must be applied...

Page 79: ...ICS DC MASTER can be installed once it has been unpacked and you have checked that the delivery is complete and the unit is intact The packaging materials consist of the carton and corrugated cardboard And can be disposed of in accordance with local regulations for cardboard packaging If you discover any damage that has occurred in transit please inform your shipping agent immediately 5 2 Installa...

Page 80: ...ed DC current Figure 5 1 Options for lifting units with 1500 3000 A currents UL 508C compliant cabinet installation for a SINAMICS DC MASTER If this unit is to be installed in a cabinet the cabinet must be sufficiently ventilated and of type 1 in accordance with standard UL 508C To install the unit the cabinet must have minimum dimensions of 600 mm x 2200 mm x 600 mm W x H x TD ...

Page 81: ... the unit can be pushed onto 2 additional brackets not supplied in the control cabinet The units then have to be fixed to the rear cabinet wall using 4 attachments Removing brackets and Figure 5 2 Cabinet installation WARNING Fire due to inadequate ventilation clearances Inadequate ventilation clearances can cause overheating of components with subsequent fire and smoke This can cause severe injur...

Page 82: ...ter 80 Operating Instructions 12 2018 A5E34763375A 5 2 1 Dimension drawings All dimensions in mm Tolerance of the outer dimensions 2 mm Tolerance of the distances of the busbar holes for customer connections 1 5 mm 15 to 30 A 4Q units Figure 5 3 Dimension drawing 15 A to 30 A 4Q ...

Page 83: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 81 60 to 280 A 2Q units Figure 5 4 Dimension drawing 60 A to 280 A 2Q ...

Page 84: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter 82 Operating Instructions 12 2018 A5E34763375A 60 to 280 A 4Q units Figure 5 5 Dimension drawing 60 A to 280 A 4Q ...

Page 85: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 83 400 to 600 A 2Q units Figure 5 6 Dimension drawing 400 to 600 A 2Q ...

Page 86: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter 84 Operating Instructions 12 2018 A5E34763375A 400 to 600 A 4Q units Figure 5 7 Dimension drawing 400 A to 600 A 4Q ...

Page 87: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 85 720 to 850 A 2Q units Figure 5 8 Dimension drawing 720 to 850 A 2Q ...

Page 88: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter 86 Operating Instructions 12 2018 A5E34763375A 760 to 850 A 4Q units Figure 5 9 Dimension drawing 760 to 850 A 4Q ...

Page 89: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 87 900 to 1200 A units Figure 5 10 Dimension drawing 900 to 1200 A ...

Page 90: ...Transportation unpacking installation 5 2 Installation SINAMICS DCM DC Converter 88 Operating Instructions 12 2018 A5E34763375A 1500 to 3000 A units Figure 5 11 Dimension drawing 1500 to 3000 A ...

Page 91: ...operator panel Installation cut out required in the cabinet door 197 5 141 5 mm 5 2 2 2 Installing a second CUD NOTICE Electrostatic sensitive devices ESD Note the information provided on Electrostatic sensitive devices ESD in Chapter 1 Note Use the supplied mounting aid See Chapter Replacing the CUD Page 700 1 Unlock and tilt up the BOP support Figure 5 12 Installing a second CUD 1 ...

Page 92: ...18 A5E34763375A 2 Mount the CUD and push it into the connectors for the left hand CUD 3 Secure the CUD using four screws screw and washer assembly M3 6 tightening torque 1 Nm Figure 5 13 Installing a second CUD 2 4 Lock the BOP support again CAUTION Do not clamp the BOP cable Figure 5 14 Installing a second CUD 3 ...

Page 93: ...en the unit only after the time specified on the warning label has elapsed Before starting work check the absence of voltage by measuring all poles also to ground The devices may be connected to a line supply with residual current operated circuit breaker if a universal current sensitive device is being used which in the case of a ground fault can also detect a DC component in the fault current We...

Page 94: ...s of devices or to take into account all conceivable operational cases and applications Should you require further information or encounter specific problems which have not been dealt with in enough detail for your field of application please contact your local Siemens office 6 1 1 Basic information about EMC What is EMC EMC stands for electromagnetic compatibility and describes the capability of ...

Page 95: ...tially susceptible equipment interference sink Product standard EN 61800 3 Product standard EN 61800 3 describes the EMC requirements placed on Variable speed drive systems power drive systems A variable speed drive system or Power Drive System PDS consists of the drive converter and the electric motor including cables The driven machine is not part of the drive system EN 61800 3 defines different...

Page 96: ...e nearly always used in the second environment categories C3 and C4 RFI suppression filters and line reactors are required whenever they are to be used in Category C2 The SINAMICS DC MASTER conform to the interference immunity requirements defined in EN 61800 3 for the second environment and thus also with the lower interference immunity requirements for the first environment SINAMICS DC MASTER In...

Page 97: ...ng the interference immunity of inefficient devices meaning that economically speaking increasing interference immunity is generally a more favorable option for industrial applications than reducing the interference emission level In industrial applications EMC between devices should be based on a carefully balanced combination of the interference emission and interference immunity levels The most...

Page 98: ...e or the area between them minimized to prevent unnecessary frame antennae 5 Connect spare wires to the cabinet ground 2 at both ends This achieves an additional shielding effect 6 Avoid unnecessary cable lengths in order to keep coupling capacities and inductances low 7 Crosstalk is generally reduced if the cables are laid close to the control cabinet ground Do not therefore route cables freely a...

Page 99: ...line reactor must be included in the field circuit for controlled field power supplies 14 A line reactor must be included in the armature circuit of the converter 15 The motor cables do not have to be shielded There must be a clearance of at least 20 cm between the line supply feeder cable and the motor cables field armature Use a partition if necessary Footnotes 1 Signal cables are defined as Dig...

Page 100: ...EMC compliant drive installation SINAMICS DCM DC Converter 98 Operating Instructions 12 2018 A5E34763375A 6 1 3 Example of a cabinet configuration Figure 6 3 Example of a cabinet configuration with a SINAMICS DC MASTER of up to 850 A ...

Page 101: ...6 1 Instructions for EMC compliant drive installation SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 99 Figure 6 4 Shielding at control cabinet inlet Figure 6 5 Shielding in control cabinet ...

Page 102: ...uctions 12 2018 A5E34763375A Connecting shields on the SINAMICS DC MASTER Figure 6 6 Connecting shields Note The strain relief of shielded cables and the shield support must be mechanically decoupled from one another Radio interference suppression filters for the field circuit Figure 6 7 RFI suppression filter ...

Page 103: ...inal on copper bar max cable diameter 15 mm Notice Risk of pinching cable if screws tightened too much Bus mounting terminal on copper bar max cable diameter 10 mm Notice Risk of pinching cable if screws tightened too much Metallic tube or cable tie on bare metallic comb type toothed bar Clamp with metallic backing plate on cable support rail Figure 6 8 Shield connection ...

Page 104: ...the radio interference suppression filter for the armature circuit In this case the radio interference suppression filter must be dimensioned for the sum of the rated armature current times 0 82 and the rated field current The armature circuit and field circuit must be separately protected 6 Devices with Power interface with AC electronic power supply 7 Devices with Power interface with DC electro...

Page 105: ...320 M10 B84143B0400S081 6RX1800 0LF07 600 22 690 400 M10 B84143B0600S024 6RX1800 0KF03 600 520 300 7 8 360 208 M10 B84143B0600S080 6RX1800 0GF04 600 760 440 7 8 560 320 M10 B84143B0600S081 6RX1800 0LF08 1000 28 690 400 M12 B84143B1000S024 6RX1800 0KF04 1000 520 300 18 5 360 208 M12 B84143B1000S080 6RX1800 0GF05 1000 760 440 18 5 560 320 M12 B84143B1000S081 6RX1800 0LF10 1600 34 690 400 2 x M12 B84...

Page 106: ... firing angles α 20 and α 60 The values have been taken from a previous publication Oberschwingungen im netzseitigen Strom sechspulsiger netzgeführter Stromrichter Harmonics in the Line Side Current of Six Pulse Line Commutated Converters by H Arremann and G Möltgen Siemens Research and Development Division Volume 7 1978 No 2 Springer Verlag 1978 In addition the formulas are specified which depend...

Page 107: ...XD Impedance of the commutating reactor XN Impedance of the line XK Impedance at the unit terminals II Armature inductance La La 0 0488 Uv0 fN Id H If the actual values for the short circuit power SK and or armature inductance La deviate from the values calculated using the previous formulas a separate calculation procedure will need to be carried out Example Let us assume a drive with the followi...

Page 108: ...rolled AC bridge circuit Below is an example for the current harmonics of a typical system configuration of a field excitation controller this is a system with a large DC circuit inductance The case with the highest harmonic load of the line supply has been selected here For every motor used a separate investigation must be performed to determine the actual harmonic load In any case the result wil...

Page 109: ... DC Converter Operating Instructions 12 2018 A5E34763375A 107 6 2 Cable routing into the unit Cable routing example Note Cables which are not mechanically fixed in the device must be externally fixed Figure 6 10 Example for cable routing when fully expanded ...

Page 110: ...power supply XP1 Mechanically attach the cable using one of the shield clamps at the side of the enclosure Two holes on the printed circuit board to attach the cable using cable ties Connection for the analog tachometer XT1 Connect the shield to one of the shield clamps on the side of the enclosure Connection for E STOP XS1 Route the cable into the device from the bottom Connection for the floatin...

Page 111: ... electronic power supply Devices with Power interface with DC electronic power supply Use a cable tie to attach the cable to the circuit board Power Interface Figure 6 12 Option L05 electronic power supply The maximum cable length is 30 m Connection for the PROFIBUS cable PROFIBUS connections Figure 6 13 Positions of the PROFIBUS connections ...

Page 112: ...e cabinet WARNING Electric shock during connection while voltage is present When connecting the PROFIBUS cable while voltage is present there is a danger of coming into contact with live components behind the terminal Touching live components can result in death or serious injury Only connect the PROFIBUS cable to connector X126 when the unit is in a de energized state Note Routing the PROFIBUS co...

Page 113: ...S DCM DC Converter Operating Instructions 12 2018 A5E34763375A 111 Routing PROFINET cables Note PROFINET is only available with Communication Board s CBE20 PROFINET cable 4 connections on each CBE20 Figure 6 14 Routing PROFINET cables in devices 280 A ...

Page 114: ...cting 6 2 Cable routing into the unit SINAMICS DCM DC Converter 112 Operating Instructions 12 2018 A5E34763375A PROFINET cable 4 connections on each CBE20 Figure 6 15 Routing PROFINET cables in devices 280 A ...

Page 115: ...ional safety cable Route the cable into the device from the bottom Connect the cable to terminals X200 X201 Strain relief of the cables through positioning on shield clamps on the lower edge of the housing Figure 6 16 Routing the functional safety cable Note It is not required to use shielded cables and shield connection in the device ...

Page 116: ...ck diagram with connection suggestion SINAMICS DCM DC Converter 114 Operating Instructions 12 2018 A5E34763375A 6 3 Block diagram with connection suggestion Figure 6 17 Open loop closed loop control section block diagram ...

Page 117: ...ing the electronic power supply 1 ph AC electronic power supply Devices with Power interface with AC electronic power supply 2 ph AC electronic power supply Devices with Power interface with AC electronic power supply With option L05 Electronic power supply for connection to DC devices with Power interface with DC electronic power supply ...

Page 118: ...Connecting 6 3 Block diagram with connection suggestion SINAMICS DCM DC Converter 116 Operating Instructions 12 2018 A5E34763375A 15 to 30 A devices Figure 6 18 Block diagram for 15 to 30 A devices ...

Page 119: ...Connecting 6 3 Block diagram with connection suggestion SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 117 60 to 125 A devices Figure 6 19 Block diagram for 60 to 125 A devices ...

Page 120: ...Connecting 6 3 Block diagram with connection suggestion SINAMICS DCM DC Converter 118 Operating Instructions 12 2018 A5E34763375A 210 to 280 A devices Figure 6 20 Block diagram for 210 to 280 A devices ...

Page 121: ...am with connection suggestion SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 119 400 A to 850 A devices three phase fan connection Figure 6 21 Block diagram for 400 to 850 A devices 3 phase fan connection ...

Page 122: ...m with connection suggestion SINAMICS DCM DC Converter 120 Operating Instructions 12 2018 A5E34763375A 900 A to 3000 A devices three phase fan connection Figure 6 22 Block diagram for 900 to 3000 A devices 3 phase fan connection ...

Page 123: ...connection suggestion SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 121 400 A to 850 A devices with option L21 single phase fan connection Figure 6 23 Block diagram for 400 to 850 A devices 1 phase fan connection ...

Page 124: ...onnection suggestion SINAMICS DCM DC Converter 122 Operating Instructions 12 2018 A5E34763375A 900 A to 1200 A devices with option L21 single phase fan connection Figure 6 24 Block diagram for 900 to 1200 A devices 1 phase fan connection ...

Page 125: ... the conductor protection Fuses for the conductor protection must be provided separately For 900 A to 3000 A the following applies The required semiconductor fuses are integrated in the device and external fuses must be provided for the conductor protection 6 4 Power connections Explanations for the connection diagrams G Gate cables K Cathode cables a Copper aluminum busbar b Copper aluminum busba...

Page 126: ...ctions SINAMICS DCM DC Converter 124 Operating Instructions 12 2018 A5E34763375A 60 A 2Q devices 6RA8025 6DS22 0AA0 6RA8025 6FS22 0AA0 6RA8025 6GS22 0AA0 a 20 x 3 mm b 20 x 5 mm Figure 6 25 Power connections for 60 A 2Q devices ...

Page 127: ...ices 6RA8028 6DS22 0AA0 6RA8028 6FS22 0AA0 6RA8031 6DS22 0AA0 6RA8031 6FS22 0AA0 6RA8031 6GS22 0AA0 6RA8075 6DS22 0AA0 6RA8075 6FS22 0AA0 6RA8075 6GS22 0AA0 6RA8078 6DS22 0AA0 6RA8078 6FS22 0AA0 1 Fan configuration for devices of 210 A and above a 20 x 3 mm b 20 x 5 mm Figure 6 26 Power connections for 90 to 280 A 2Q devices ...

Page 128: ...A5E34763375A 400 to 600 A 2Q devices 6RA8081 6DS22 0AA0 6RA8081 6GS22 0AA0 6RA8082 6FS22 0AA0 6RA8085 6DS22 0AA0 6RA8085 6FS22 0AA0 6RA8085 6GS22 0AA0 1 Fan with single phase connection for devices with option L21 a 30 x 5 mm b 35 x 5 mm Figure 6 27 Power connections for 400 to 600 A 2Q devices ...

Page 129: ...ices 6RA8086 6KS22 0AA0 6RA8087 6DS22 0AA0 6RA8087 6FS22 0AA0 6RA8087 6GS22 0AA0 a 60 x 5 mm 1 Fan with single phase connection for devices with option L21 2 TSE capacitor module connections 720 A devices U 91 V 99 W 98 C D 90 800 to 850 A devices U 92 V 93 W 94 C D 90 Figure 6 28 Power connections for 720 to 850 A 2Q devices ...

Page 130: ...A8088 6KS22 0AA0 6RA8088 6LS22 0AA0 6RA8090 6GS22 0AA0 6RA8091 6DS22 0AA0 6RA8091 6FS22 0AA0 a 80 x 6 mm 1 Fan with single phase connection for devices with option L21 2 TSE capacitor module connections 1100 A devices U 91 V 99 W 98 C D 90 1100 A devices U 92 V 93 W 94 C D 90 Figure 6 29 Power connections for 900 to 1200 A 2Q devices ...

Page 131: ... 6RA8093 4DS22 0AA0 6RA8093 4GS22 0AA0 6RA8093 4KS22 0AA0 6RA8093 4LS22 0AA0 6RA8095 4DS22 0AA0 6RA8095 4GS22 0AA0 6RA8095 4KS22 0AA0 6RA8095 4LS22 0AA0 6RA8096 4GS22 0AA0 1 For number of fuses refer to the chapter Fuses a 120 x 10 mm b cross section 60 x 10 mm width 323 mm Figure 6 30 Power connections for 1500 to 2000 A and 575 V 2200 A 2Q devices ...

Page 132: ...ctions 12 2018 A5E34763375A 400 V 3000 A 575 V 2800 A 690 V 2600 A 950 V 2200 A 2Q devices 6RA8096 4MS22 0AA0 6RA8097 4GS22 0AA0 6RA8097 4KS22 0AA0 6RA8098 4DS22 0AA0 a 120 x 10 mm b cross section 60 x 10 mm width 323 mm Figure 6 31 Power connections for 2200 to 3000 A 2Q devices ...

Page 133: ...ons SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 131 15 to 30 A 4Q devices 6RA8013 6DV62 0AA0 6RA8013 6FV62 0AA0 6RA8018 6DV62 0AA0 6RA8018 6FV62 0AA0 Figure 6 32 Power connections for 15 to 30 A 4Q devices ...

Page 134: ...ctions SINAMICS DCM DC Converter 132 Operating Instructions 12 2018 A5E34763375A 60 A 4Q devices 6RA8025 6DV62 0AA0 6RA8025 6FV62 0AA0 6RA8025 6GV62 0AA0 a 20 x 3 mm b 20 x 5 mm Figure 6 33 Power connections for 60 A 4Q devices ...

Page 135: ...ices 6RA8028 6DV62 0AA0 6RA8028 6FV62 0AA0 6RA8031 6DV62 0AA0 6RA8031 6FV62 0AA0 6RA8031 6GV62 0AA0 6RA8075 6DV62 0AA0 6RA8075 6FV62 0AA0 6RA8075 6GV62 0AA0 6RA8078 6DV62 0AA0 6RA8078 6FV62 0AA0 1 Fan configuration for devices of 210 A and above a 20 x 3 mm b 20 x 5 mm Figure 6 34 Power connections for 90 to 280 A 4Q devices ...

Page 136: ...A5E34763375A 400 to 600 A 4Q devices 6RA8081 6DV62 0AA0 6RA8081 6GV62 0AA0 6RA8082 6FV62 0AA0 6RA8085 6DV62 0AA0 6RA8085 6FV62 0AA0 6RA8085 6GV62 0AA0 1 Fan with single phase connection for devices with option L21 a 30 x 5 mm b 35 x 5 mm Figure 6 35 Power connections for 400 to 600 A 4Q devices ...

Page 137: ... devices 6RA8086 6KV62 0AA0 6RA8087 6DV62 0AA0 6RA8087 6FV62 0AA0 6RA8087 6GV62 0AA0 a 60 x 5 mm 1 Fan with single phase connection for devices with option L21 2 TSE capacitor module connections 760 A devices U 91 V 99 W 98 C D 90 850 A devices U 92 V 93 W 94 C D 90 Figure 6 36 Power connections for 760 to 850 A 4Q devices ...

Page 138: ...A8088 6LV62 0AA0 6RA8090 6GV62 0AA0 6RA8090 6KV62 0AA0 6RA8091 6DV62 0AA0 6RA8091 6FV62 0AA0 a 80 x 6 mm 1 Fan with single phase connection for devices with option L21 2 TSE capacitor module connections 1100 A devices U 91 V 99 W 98 C D 90 1100 A devices U 92 V 93 W 94 C D 90 Figure 6 37 Power connections for 900 to 1200 A 4Q devices ...

Page 139: ... 6RA8093 4DV62 0AA0 6RA8093 4GV62 0AA0 6RA8093 4KV62 0AA0 6RA8093 4LV62 0AA0 6RA8095 4DV62 0AA0 6RA8095 4GV62 0AA0 6RA8095 4KV62 0AA0 6RA8095 4LV62 0AA0 6RA8096 4GV62 0AA0 1 For number of fuses refer to the chapter Fuses a 120 x 10 mm b cross section 60 x 10 mm width 323 mm Figure 6 38 Power connections for 1500 to 2000 A and 575 V 2200 A 4Q devices ...

Page 140: ...ctions 12 2018 A5E34763375A 400 V 3000 A 575 V 2800 A 690 V 2600 A 950 V 2200 A 4Q devices 6RA8096 4MV62 0AA0 6RA8097 4GV62 0AA0 6RA8097 4KV62 0AA0 6RA8098 4DV62 0AA0 a 120 x 10 mm b cross section 60 x 10 mm width 323 mm Figure 6 39 Power connections for 2200 to 3000 A 4Q devices ...

Page 141: ...te The following drawings only show how the thyristor modules are arranged and the positions of the connections They do not take into account the frame sizes of the modules 2Q devices 60 A 400 V 90 A 125 A 210 A 480 V 90 A 125 A 575 V 125 A 210 A 480 V 210 A 575 V 400 A 480 V 280 A 575 V 280 A 400 V 400 A 480 V 450 A 400 575 V 600 A 720 850 A ...

Page 142: ...Connecting 6 4 Power connections SINAMICS DCM DC Converter 140 Operating Instructions 12 2018 A5E34763375A 900 A 1200 A Rear level Front level 1500 A to 3000 A ...

Page 143: ...Power connections SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 141 4Q devices 60 A 400 V 90 A 125 A 210 A 480 V 90 A 125 A 575 V 125 A 210 A 480 V 210 A 575 V 400 A 280 A 400 V 400 A 450 850 A ...

Page 144: ...Connecting 6 4 Power connections SINAMICS DCM DC Converter 142 Operating Instructions 12 2018 A5E34763375A 900 A 1200 A Rear level Front level 1500 A to 3000 A units ...

Page 145: ...63375A 143 6 5 Field supply 15 to 30 A devices Figure 6 40 15 30 A devices 1Q field Table 6 2 R1 R2 equipment Rated armature DC current Rated field DC current Module R1 R2 15 A 3 A 15 A power unit x 30 A 5 A 30 A power unit x x 60 to 850 A devices Figure 6 41 60 850 A devices 1Q field module ...

Page 146: ...le option Gate cables Betatherm 145 0 5 mm2 UL Table 6 3 R1 to R6 equipment Rated armature DC current Rated field DC current Module R1 R2 R3 R4 R5 R6 60 A 125 A 10 A 10 A field module x x 210 A 280 A 15 A 15 to 30 A field module x x x x x x 400 A 600 A 25 A 15 to 30 A field module x x x x x x 720 A 850 A 30 A 15 to 30 A field module x x x x x x ...

Page 147: ...uctions 12 2018 A5E34763375A 145 900 to 3000 A devices Gate cables Betatherm 145 0 5 mm2 UL Rated field DC current 40 A Shunt 2 mΩ a Betatherm 145 6 mm2 UL Rated field DC current 85 A option Shunt 1 mΩ a Betatherm 145 10 mm2 UL Figure 6 43 900 3000 A devices 1Q 2Q field ...

Page 148: ...4 3 phase line reactors rated voltage 400 V AC uk 4 Article number Rated current Inductance Copper losses Total losses SCCR Weight Rated insulation voltage 6RX1800 4DK00 13 A AC 2 315 mH 22 8 W 33 1 W 2 0 kA 20 ms 2 9 kg 600 V 6RX1800 4DK01 25 A AC 1 158 mH 30 8 W 53 2 W 5 0 kA 20 ms 4 4 kg 600 V 6RX1800 4DK02 51 A AC 0 579 mH 43 5 W 73 2 W 6 5 kA 100 ms 10 9 kg 600 V 6RX1800 4DK03 76 A AC 0 386 m...

Page 149: ...00 ms 161 0 kg 1000 V 6RX1800 4FK17 1326 A AC 0 019 mH 464 7 W 819 9 W 75 kA 200 ms 164 2 kg 1000 V 6RX1800 4FK18 2324 A AC 0 015 mH 671 8 W 1056 7 W 75 kA 200 ms 258 2 kg 1000 V Table 6 6 3 phase line reactors rated voltage 575 V AC uk 4 Article number Rated current Inductance Copper losses Total losses SCCR Weight Rated insulation voltage 6RX1800 4GK00 51 A AC 0 832 mH 56 8 W 109 7 W 6 5 kA 100 ...

Page 150: ...e Copper losses Total losses SCCR Weight Rated insulation voltage 830 V 6RX1800 4LK00 789 A AC 0 077 mH 312 0 W 532 1 W 75 kA 200 ms 205 2 kg 1000 V 6RX1800 4LK01 1245 A AC 0 049 mH 692 4 W 1061 9 W 75 kA 200 ms 222 4 kg 1000 V 6RX1800 4LK02 1577 A AC 0 039 mH 479 4 W 1059 6 W 75 kA 200 ms 308 5 kg 1000 V 6RX1800 4LK03 1826 A AC 0 033 mH 585 6 W 1269 0 W 75 kA 200 ms 372 5 kg 1000 V 950 V 6RX1800 ...

Page 151: ... 4 of the BETA Catalog In order to ensure UL compliant protection of units it is essential that you use UL listed or UL recognized fuses 6 7 1 Fuses for the field circuit Table 6 10 Recommended fuses for the field circuit Rated DC current for converter Max field current Siemens fuse Siemens fuse for DCM packages Bussmann fuse FWP 700V ЯU A A Article number A Article number A Order number A 15 30 6...

Page 152: ...450 1000 6RA8085 6DS22 0AA0 600 400 3NE3336 630 1000 3NE3336 630 1000 6RA8085 6GS22 0AA0 600 575 3NE3336 630 1000 3NE3336 630 1000 6RA8087 6DS22 0AA0 850 400 3NE3338 8 800 800 3NE3338 8 800 800 6RA8087 6GS22 0AA0 800 575 3NE3338 8 800 800 3NE3338 8 800 800 6RA8086 6KS22 0AA0 720 690 3NE3337 8 710 900 3NE3337 8 710 900 It is not permissible to use different fuse types together Table 6 12 Arm fuses ...

Page 153: ...6RA8028 6FS22 0AA0 90 480 3NE1820 0 80 690 3NE1820 0 80 690 170M1567 100 660 FWH 100B 100 500 6RA8031 6FS22 0AA0 125 480 3NE1021 0 100 690 3NE1021 0 100 690 170M1568 125 660 FWH 125B 125 500 6RA8075 6FS22 0AA0 210 480 3NE3227 250 1000 3NE3227 250 1000 170M3166 250 660 FWH 225A 225 500 6RA8078 6FS22 0AA0 280 480 3NE3231 350 1000 3NE3231 350 1000 170M3167 315 660 FWH 275A 275 500 6RA8082 6FS22 0AA0 ...

Page 154: ...0 100 690 3NE4124 160 1000 6RA8031 6GV62 0AA0 125 575 3NE1021 0 100 690 3NE1021 0 100 690 3NE4124 160 1000 6RA8075 6DV62 0AA0 210 400 3NE3227 250 1000 3NE3227 250 1000 3NE3227 250 1000 6RA8075 6GV62 0AA0 210 575 3NE3227 250 1000 3NE3227 250 1000 3NE3227 250 1000 6RA8078 6DV62 0AA0 280 400 3NE3231 350 1000 3NE3231 350 1000 3NE3231 350 1000 6RA8081 6DV62 0AA0 400 400 3NE3233 450 1000 3NE3333 450 100...

Page 155: ... 4KV62 0AA0 2600 690 12 3NC3341 6 1000 1000 6RA8097 4GV62 0AA0 2800 575 12 3NC3341 6 1000 1000 6RA8098 4DV62 0AA0 3000 400 12 3NC3341 6 1000 1000 The arm fuses are included in the device No external semiconductor fuses are required It is not permissible to use different fuse types together 4Q devices 480 V Table 6 17 Phase fuses Device 3 x phase fuses Siemens ЯU 3x phase fuses Siemens ЯU for DCM p...

Page 156: ...U A V Order No I U A V 6RA8013 6FV62 0AA0 15 480 3NE1814 0 20 690 FWP 35B 35 660 6RA8018 6FV62 0AA0 30 480 3NE4102 40 1000 FWP 35B 35 660 6RA8025 6FV62 0AA0 60 480 3NE4120 80 1000 FWP 70B 70 660 6RA8028 6FV62 0AA0 90 480 3NE4122 125 1000 FWP 125A 125 660 6RA8031 6FV62 0AA0 125 480 3NE4124 160 1000 FWP 150A 150 660 6RA8075 6FV62 0AA0 210 480 3NE3227 250 1000 FWP 250A 250 660 6RA8078 6FV62 0AA0 280 ...

Page 157: ...ble 6 20 Power interface with AC electronic power supply F200 and F201 fuses Manufacturer Type Data Dimensions Order designation UL Littlefuse 239 1 A 250 V time lag 5 x 20 mm 239 001 MXP Schurter FST 1 A 250 V time lag 5 x 20 mm 0034 3117 With option L05 Devices with Power interface with DC electronic power supply F200 fuse T 6 3 A 250 V 5 20 mm Slow Acting Fuse e g Wickmann 193 Littlefuse 217P S...

Page 158: ...erminals and connectors SINAMICS DCM DC Converter 156 Operating Instructions 12 2018 A5E34763375A 6 8 Arrangement of terminals and connectors Module Control Unit CUD Figure 6 44 Terminal connector arrangement on the Control Unit CUD ...

Page 159: ...157 Module Allocation Board Figure 6 45 Terminal connector assignment on the Allocation Board Note Jumper STO to P24 for Functional Safety The jumper STO to P24 must be removed for use of the safety function and the wiring performed according to one of the applications in Chapter Functional safety Page 709 with a safety relay ...

Page 160: ...gement of terminals and connectors SINAMICS DCM DC Converter 158 Operating Instructions 12 2018 A5E34763375A Module Control Unit CUD option G63 Figure 6 46 Terminal connector arrangement on the Control Unit CUD Option G63 ...

Page 161: ...CM DC Converter Operating Instructions 12 2018 A5E34763375A 159 Module Power Interface for 2Q devices 400 600 V with AC electronic power supply Figure 6 47 Terminal connector arrangement on the Power Interface for 2Q devices 400 600 V with AC electronic power supply ...

Page 162: ...CM DC Converter 160 Operating Instructions 12 2018 A5E34763375A Module Power Interface for 4Q devices 400 600 V with AC electronic power supply Figure 6 48 Terminal connector arrangement on the Power Interface for 4Q devices 400 600 V with AC electronic power supply ...

Page 163: ...s 12 2018 A5E34763375A 161 Module Power Interface for 690 950 V devices with AC electronic power supply 1 Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6 49 Terminal connector arrangement on the Power Interface for 690 950 V devices with AC electronic power supply ...

Page 164: ...CM DC Converter 162 Operating Instructions 12 2018 A5E34763375A Module Power Interface for 2Q devices 400 600 V with DC electronic power supply Figure 6 50 Terminal connector arrangement on the Power Interface for 2Q devices 400 600 V with DC electronic power supply ...

Page 165: ...CM DC Converter Operating Instructions 12 2018 A5E34763375A 163 Module Power Interface for 4Q devices 400 600 V with DC electronic power supply Figure 6 51 Terminal connector arrangement on the Power Interface for 4Q devices 400 600 V with DC electronic power supply ...

Page 166: ...tions 12 2018 A5E34763375A Module Power Interface for 690 950 V devices with DC electronic power supply 1 Connector X21 not fitted on 2Q devices Connector X21D not fitted on 4Q devices Figure 6 52 Terminal connector arrangement on the Power Interface for 690 950 V devices with DC electronic power supply ...

Page 167: ...6 8 Arrangement of terminals and connectors SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 165 Module 15 30 A power unit Figure 6 53 Terminal connector arrangement on the 15 30 A power unit ...

Page 168: ...g Instructions 12 2018 A5E34763375A Modules for option G63 Figure 6 54 Terminal connector arrangement on the Cabinet Board Figure 6 55 Terminal arrangement on the Terminal Module Cabinet TMC Module 10 to 30 A field module Figure 6 56 Terminal connector arrangement on the 10 to 30 A field module ...

Page 169: ...S DCM DC Converter Operating Instructions 12 2018 A5E34763375A 167 Module 40 A to 85 A field module Figure 6 57 Terminal connector arrangement on the 40 A to 85 A field module Connector Board module Figure 6 58 Terminal connector arrangement on the Connector Board ...

Page 170: ...e connecting cables must be dimensioned for the currents that will flow Overview Table 6 21 Terminals and connectors overview 1U1 1V1 1W1 1C1 1D1 Armature circuit 3U1 3W1 3C 3D Field circuit 4U1 4V1 4W1 4N1 Fan 5U1 5W1 5N1 Devices with Power interface with AC electronic power supply XP24V Devices with Power interface with DC electronic power supply X100 X101 DRIVE CLiQ X126 PROFIBUS X165 X166 Para...

Page 171: ...ppropriately Immediately apply acid free Vaseline for example Shell 8422 to aluminum busbars Apply the appropriate grease to the contact points of the Al busbars approx 10 mm beyond the contact surface Do not apply grease to copper busbars Nickel plated copper busbars Wipe the contact surfaces with a clean dry cloth If the nickel plated surfaces are slightly oxidized then remove these oxide layers...

Page 172: ...or 1U1 1V1 1W1 1C1 1D1 25 Nm Tightening torque for protective conductor 50 Nm 600 A 1U1 1V1 1W1 5 x 30 mm copper busbar through hole for M10 1C1 1D1 5 x 35 mm copper busbar through hole for M10 Max conductor cross section for cables with cable lug according to DIN 46234 1U1 1V1 1W1 2 150 mm2 1C1 1D1 2 185 mm2 Tightening torque for 1U1 1V1 1W1 1C1 1D1 25 Nm Tightening torque for protective conducto...

Page 173: ...ve conductor can be connected Note If the device is stored for a longer period of time a layer of corrosion can form on the bare metal surfaces of the housing Before connecting the protective conductor this must be removed from the connection points The devices are designed for a permanent line supply connection in accordance with EN 61800 5 1 The conductor cross sections also for the protective c...

Page 174: ...Stripped length 8 mm Tightening torque 1 5 Nm Devices with field supply power unit with rated armature DC current 1 500 3 000 A Type UK16N terminal block Connection capacity Rigid conductor sizes mm2 AWG 2 5 25 14 4 Flexible conductor sizes mm2 AWG 4 16 12 6 Stripped length 11 mm Tightening torque 1 5 1 8 Nm Devices with option L85 with rated field DC current 85 A Type UK35 terminal block Connecti...

Page 175: ... 25 to 480 V 10 In 1 A 35 for 1 min Internal protection with F200 F201 on the Power interface with AC electronic power supply module External protection max 6 A characteristic C recommended or 5U1 5W1 5N1 230 V infeed 1 AC 190 V 25 to 240 V 10 In 2 A 35 for 1 min Internal protection with F200 F201 on the Power interface with AC electronic power supply module External protection max 6 A characteris...

Page 176: ...m2 Internal protection with F200 fuses 6 3 A time lag External protection 6 A 16 A B or C characteristic Power interface with DC electronic power supply module 6 9 4 Fan Table 6 32 Terminal type fan connections for devices 400 A with forced ventilation Type DFK PC4 plug in terminal Connection capacity Rigid flexible conductor sizes mm2 mm2 AWG 0 2 4 0 2 4 24 10 The connecting leads must be insulat...

Page 177: ...pacity Rigid flexible conductor sizes mm2 mm2 AWG 0 2 1 5 0 2 1 5 24 16 Flexible with ferrule with without plastic sleeve 0 25 1 5 0 25 0 75 mm2 stripped length 8 mm Stripped length 10 mm X177_1 X177_2 for option G63 Type Two tier terminal with spring loaded terminal PK 68 Connection capacity Rigid flexible 0 5 2 5 mm2 X178 X179 Type FMC 1 5 plug in terminal Connection capacity Rigid flexible cond...

Page 178: ...istance 159 kΩ Resolution 14 bits XT1 104 Ground analog M Safety shutdown E STOP XS1 105 Input switch Ie 20 mA XS1 106 Supply output 24 V DC max load 50 mA short circuit proof Potential free relay output XR1 109 XR1 110 Relay for line contactor Current carrying capacity AC 250 V 4 A cosφ 1 AC 250 V 2 A cosφ 0 4 DC 30 V 2 A External fuse max 4 A characteristic C recommended Devices that have option...

Page 179: ...n 8 5 mA at 24 V 12 DI 1 Digital input 1 13 DI 2 Digital input 2 14 DI 3 Digital input 3 Digital inputs outputs assignable inputs outputs 15 DI DO 4 Digital input output 4 Type input output can be parameterized Features inputs H signal 15 V to 30 V L signal 0 V to 5 V or terminal open 8 5 mA at 24 V Features outputs H signal 20 V to 26 V L signal 0 to 2 V Short circuit proof max current carrying c...

Page 180: ...oof 33 34 M Ground analog Serial interface peer to peer RS485 35 36 M Ground digital 37 TX Send cable 4 wire send cable positive differential output 38 TX Send cable 4 wire send cable negative differential output 39 RX Receive cable 4 wire receive cable positive differential output 40 RX Receive cable 4 wire receive cable negative differential output Incremental encoder input 41 Incremental encode...

Page 181: ...54 and 55 must be connected Connection with without sense cable 54 Temp 2 sense cable 55 Temp 3 56 M Ground analog Connector board module Characteristic values for the incremental encoder evaluation electronics For supported encoder types refer to the description of parameter p0400 and Appendix A 2 in the SINAMICS DCM List Manual Note Incremental encoder evaluation via terminals X177 41 to 48 does...

Page 182: ...ween two encoder signal edges track 1 track 2 as listed in the table must be adhered to Rated input voltage 5 V 15 V Differential voltage 1 2 V 2 5 V 8 V 10 V 14 V Tmin 2 630 ns 380 ns 630 ns 430 ns 380 ns 1 Differential voltage at the terminals of the evaluation electronics 2 The phase error LG deviation from 90 that may occur as a result of the encoder and cable can be calculated on the basis of...

Page 183: ...ent for each track This reduces crosstalk between the cables Shielding all the pairs provides protection against interference pulses The shield should be connected to the SINAMICS DC MASTER shield support over a large area Note For connecting an incremental encoder see also Chapter Applications Page 705 Figure 6 59 Arrangement X178 and X179 Serial interface to AOP30 USS interface Table 6 37 Termin...

Page 184: ...ive cable RS232 standard V 24 5 TXD2 Send cable RS232 standard V 24 6 RXD2 Receive cable RS232 standard V 24 Control Unit CUD module Note Only one of the two interfaces RS485 X178 3 4 or RS232 X179 3 4 may be used PROFIBUS connection Table 6 39 PROFIBUS connector assignment Connector X126 Pin Signal name Technical specifications 1 Not assigned 2 Not assigned 3 RxD TxD P RS485 receive transmit data...

Page 185: ...o not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use Shield Permanently connected to ground Advanced CUD module Parallel interface Table 6 41 Connector assignment parallel interface Connector X165 X166 Pin Signal name Technical specifications 1 SYNC_P Synchronization 2 SYNC_N Synchronization 3 CANH CAN 4 Reserved do not use 5 Reserved do not use 6 CANL CAN...

Page 186: ...13 14 DI 0 1 2 3 Digital input 0 1 2 3 See X177 11 12 13 14 15 16 17 18 DI DO 4 5 6 7 Digital input output 4 5 6 7 See X177 15 16 17 18 19 20 21 22 DO 0 1 2 3 Digital output 0 1 2 3 See X177 19 20 21 22 23 24 23 24 M Ground digital 25 26 AI 0 AI 0 Analog input 0 main setpoint See X177 25 and 26 27 28 AI 1 AI 1 Analog input 1 See X177 27 and 28 29 30 AI 2 AI 2 Analog input 2 See X177 29 and 30 31 3...

Page 187: ...61 62 63 64 M Ground digital Terminal Module Cabinet TMC module Table 6 43 Assignment of the terminals on the Cabinet Board overview Terminal X177_5 Function Description 33 34 M Ground analog 35 36 M Ground digital See X177 35 and 36 37 38 RS485 TX TX Send cable See X177 37 and 38 39 40 RS485 RX RX Receive cable See X177 39 and 40 Cabinet Board module Note The terminals on X177_5 are connected in ...

Page 188: ... standard drive operation The memory card is needed in the following applications Saving parameters Parameters are saved on the memory card and can simply be copied onto a new CUD if it needs to be replaced Firmware update It is easy to perform a firmware update using a memory card Loading additional languages onto the Advanced Operator Panel AOP30 Performing an offline long time trace See also Ch...

Page 189: ...able length of 50 m this can be taken from the CUD of the SINAMICS DCM An external power supply must be used for cable lengths 50 m RS485 cable with 24 V DC power supply from the CUD max 50 m RS485 cable when operating with 2 CUDs 24 V DC power supply from one CUD max 50 m RS485 cable when supplying the AOP30 from an external 24 V DC source max 200 m X524 Plug terminals X178 Plug terminals X540 9 ...

Page 190: ...l Function Labeling Technical specifications X200 1 P24 Output 20 to 26 V short circuit proof Can be continuously loaded up to 30 mA Used for supplying X200 2 if STO is not used X200 2 STO Input both terminals are connected H signal no STO 15 V to 30 V input current 2 mA typical L signal STO 30 V to 5 V or terminal open Leakage current maximum 0 5 mA Maximum cable length 30 m The input must be sup...

Page 191: ...ional local codes or the equivalent Blower motor protection type 3RV1011 0EA1 trimmed to 0 33 A manufactured by Siemens is to be provided for blower motor type R2D225 RA26 11 in drive model sizes C and D Blower motor protection type 3RV1011 0GA1 trimmed to 0 50 A manufactured by Siemens is to be provided for blower motor Type R2D250 RA28 17 in drive model size E Blower motor protection type 3FV101...

Page 192: ...Connecting 6 10 Installation notes for installation according to UL 508C SINAMICS DCM DC Converter 190 Operating Instructions 12 2018 A5E34763375A ...

Page 193: ...ard CBE20 can be ordered as an option for the SINAMICS DC MASTER and is installed directly in the unit in the OMI Option Module Interface slot of the CUD The SMC10 SMC30 TM15 TM31 and TM150 modules are installed separately and connected to the SINAMICS DC MASTER via the DRIVE CLiQ interface Note The modules SMC10 SMC30 TM15 TM31 and TM150 must not be connected with the DRIVE CLiQ hubs DME20 and DM...

Page 194: ...CS link connections to be established connection to EtherNet IP and to Modbus TCP SINAMICS Link allows data to be directly exchanged between up to 64 CU320 2 PN or CU320 2 DP Control Units or CUD see Chapter Communication via SINAMICS Link Page 512 For further information on EtherNet IP see Chapter EtherNet IP Page 525 For further information on Modbus TCP see Chapter Communication via Modbus TCP ...

Page 195: ...Ethernet CBE20 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 193 7 1 3 Interface description 7 1 3 1 Overview Figure 7 1 Interface description CBE20 MAC address The MAC address of the Ethernet interface is located on the upper side of the board ...

Page 196: ... Receive data 2 RXN Receive data 3 TXP Transmit data 4 Reserved do not use 5 Reserved do not use 6 TXN Transmit data 7 Reserved do not use 8 Reserved do not use Screened backshell M_EXT Screen permanently connected Connector type RJ45 socket For diagnostic purposes the ports have one green and one yellow LED Cable and connector types Information on PROFINET cables and connectors can be found in th...

Page 197: ...ription Fault Off If the link port LED is green The CBE20 is operating normally data is being exchanged with the configured IO Controller Red Flashing light The response monitoring interval has elapsed Communications is interrupted The IP address is incorrect Incorrect or no configuration Incorrect parameter settings Incorrect or missing device name IO Controller not connected switched off althoug...

Page 198: ...cation is being established At least one fault is present Red Continuous light Cyclic communication via PROFINET has not yet been established However non cyclic communication is possible SINAMICS is waiting for a parameterization configuration telegram Flashing light 0 5 Hz The firmware update into the CBE20 has been completed with an error Possible causes The memory card for the control unit is d...

Page 199: ... 1 5 Installation Installing the CBE20 Push the CBE20 into the option module interface on the CUD from above and tighten the screws Tool Torx T10 screwdriver Tightening torque 1 Nm 7 1 6 Technical data Table 7 5 Technical data Communication Board CBE20 6SL3055 0AA00 2EBx Unit Value Max current requirements at 24 V DC ADC 0 1 Power loss W 2 4 Weight kg 0 1 ...

Page 200: ...he Sensor Module Cabinet Mounted SMC10 is an expansion module for snapping on to a standard mounting rail acc to EN 60715 It evaluates encoder signals and transmits the speed actual position value and the rotor position via DRIVE CLiQ to the Control Unit The SMC10 is used to evaluate sensor signals from resolvers 7 2 2 Interface description 7 2 2 1 Overview Figure 7 2 Interface overview for the SM...

Page 201: ...rt is included in the scope of delivery Blanking covers 50 x Article No 6SL3066 4CA00 0AA0 7 2 2 3 X524 Electronics power supply Table 7 7 X524 Electronics power supply Connector Terminal Function Technical data Electronics power supply Voltage 24 V 20 4 28 8 V Current consumption max 0 35 A Max current via jumper in connector 20 A 15 A according to UL CSA Electronics power supply M Electronics gr...

Page 202: ...ernal shield 6 S1 Resolver signal B cos 7 S3 Inverted resolver signal B cos 8 Ground Ground for internal shield 9 R1 Resolver excitation positive 10 Reserved do not use 11 R2 Resolver excitation negative 12 Reserved do not use 13 14 Reserved do not use 15 Reserved do not use 16 Reserved do not use 17 Reserved do not use 18 Reserved do not use 19 Reserved do not use 20 Reserved do not use 21 Reserv...

Page 203: ...onent is ready for operation Cyclic DRIVE CLiQ communication is taking place Orange Continuous light DRIVE CLiQ communication is being established Red Continuous light This component has at least one fault Note The LED is activated irrespective of whether the corresponding messages have been reconfigured Remove and acknowledge the fault Green red Flashing light 0 5 Hz Firmware is being downloaded ...

Page 204: ... and rectification of faults Cause and rectification of faults Additional information about the cause and how to resolve faults can be found here SINAMICS DCM List Manual Chapter Commissioning with the Starter commissioning tool Page 287 7 2 5 Dimension drawing Figure 7 4 Dimension drawing of the Sensor Module Cabinet SMC10 all dimensions in mm and inches ...

Page 205: ...l the component onto the DIN rail until you hear the mounting slide at the rear latch into position 3 Slide the components along the mounting rail to either the left or right up to their final position Removal 1 First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail 2 Swivel the component to the front and withdraw it upwards from the DIN rail Mountin...

Page 206: ...ation voltage cannot be parameterized Vrms 4 1 Excitation frequency synchronized to the current controller clock cycle kHz 5 to 16 PE ground connection At the housing with M4 screw Max encoder cable length m 130 Ventilation clearances above below mm 50 Weight kg 0 45 Table 7 11 Max frequency that can be evaluated speed Resolver Max speed resolver motor Number of poles Number of pole pairs 8 kHz 12...

Page 207: ...structions 12 2018 A5E34763375A 205 Figure 7 6 Rotor impedances that can be connected with excitation frequency f 5000 Hz To check as shown in the previous figure the impedances Zrs or Zro impedance between R1 and R2 with short circuited or open outputs from the encoder manufacturer s data sheet must be used ...

Page 208: ...ASTER 6SL3055 0AA00 5CA2 30 mm Possible 6SL3055 0AA00 5CA0 50 mm Not possible 6SL3055 0AA00 5CA1 50 mm Not possible Number of SMC30s connected The SINAMICS DC MASTER supports the connection of one Sensor Module Cabinet Mounted SMC30 7 3 1 Description The Sensor Module Cabinet Mounted SMC30 evaluates encoder signals and transmits the speed actual position value and if necessary the motor temperatur...

Page 209: ...abinet Mounted NOTICE Shield support When the encoder system is connected via terminals make sure that the cable shield is connected to the component Note Encoder failures due to encoder signal disturbances Unfavorable material combinations generate static electricity between the belt pulley and the belt This electrostatic charge several kV can discharge via the motor shaft and the encoder which l...

Page 210: ...nces the system will not be able to reach the required interference immunity level there is then a danger of equalization currents flowing through the electronics ground NOTICE Damage through the use of incorrect DRIVE CLiQ cables Damage or malfunctions can occur on the devices or system when incorrect or unreleased DRIVE CLiQ cables are used Only use suitable DRIVE CLiQ cables that have been rele...

Page 211: ...ystem components 7 3 Sensor Module Cabinet Mounted SMC30 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 209 7 3 3 Interface description 7 3 3 1 Overview Figure 7 7 SMC30 interface description ...

Page 212: ...iQ port is included in the scope of supply Blanking covers 50 x Article No 6SL3066 4CA00 0AA0 7 3 3 3 X524 electronic power supply Table 7 14 X524 terminal strip Connector Terminal Function Technical specifications Electronic power supply Voltage 24 V 20 4 28 8 V Power consumption Max 0 55 A Max current via the jumper in the connector 20 A 15 A according to UL CSA Electronic power supply M Electro...

Page 213: ...nse Sense input encoder supply 7 M encoder M Ground encoder supply 8 Reserved Do not use 9 M sense Ground for sense input 10 R Reference signal R 11 R Inverse reference signal R 12 B Inverse incremental signal B 13 B Incremental signal B 14 A data Inverted incremental signal A inverted SSI data 15 A data Incremental signal A SSI data Connector type SUB D female 15 pin NOTICE Destruction of the enc...

Page 214: ...erature sensor KTY84 1C130 4 Temp Temperature sensor KTY84 1C130 5 Clock SSI clock 6 Clock Inverse SSI clock 7 Data SSI data 8 Data Inverse SSI data Max connectable cross section 1 5 mm2 Measuring current via the temperature sensor connection 2 mA When unipolar HTL encoders are used A B and R on the terminal block must be jumpered with M_Encoder X531 1 1 Because the physical transmission propertie...

Page 215: ...d with incorrect polarity cannot detect if the motor overheats Overheating may result in damage to the motor Connect a KTY temperature sensor with the correct polarity WARNING Electric shock in the event of voltage flashovers on the temperature sensor cable Flashover to the signal electronics can occur on motors without safe electrical separation of the temperature sensors Only use temperature sen...

Page 216: ...der bipolar with reference signal Signal cables must be twisted in pairs in order to improve resistance to induced interference Connection example 2 HTL encoder unipolar with reference signal Figure 7 9 Connection example 2 HTL encoder unipolar with reference signal 1 1 Because the physical transmission properties are more robust the bipolar connection should always be used The unipolar connection...

Page 217: ...Sensor Module Cabinet Mounted SMC30 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 215 Figure 7 10 Connection example 2 Note Diagram of the wire jumpers for connecting unipolar HTL encoders with reference signal ...

Page 218: ...ective of whether the corresponding messages have been reconfigured Remedy and acknowledge fault Green red Flashing light 0 5 Hz Firmware is being downloaded Green red Flashing light 2 Hz Firmware download is complete Wait for POWER ON Carry out a POWER ON Green orange or Red orange Flashing light Component recognition via LED is activated p0144 Note Both options depend on the LED status when modu...

Page 219: ...drawing of the Sensor Module Cabinet SMC30 all data in mm and inches 7 3 7 Mounting Installation 1 Tilt the component backwards slightly and attach it to the DIN rail using the hooks 2 Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position 3 Slide the components along the mounting rail to either the left or right up to their final position ...

Page 220: ...ating Instructions 12 2018 A5E34763375A Removal 1 First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail 2 Swivel the component to the front and withdraw it upwards from the DIN rail Mounting slide Mounting rail Figure 7 12 Removing from a DIN mounting rail ...

Page 221: ...er company type KLBUE CO1 Article number 1753311001 Figure 7 13 Shield support and PE conductor connection The bending radii of the cables must be observed see MOTION CONNECT description Note Only use screws with a permissible mounting depth of 4 6 mm NOTICE Damage or faulty operation due to incorrect shielding and impermissible cable lengths If the correct shielding procedures and the permissible...

Page 222: ...f the encoder system and adjusts the supply voltage for the encoder system at the output of the drive module until the required supply voltage is obtained directly at the encoder system only for 5 V encoder system power supply Remote Sense only to X520 2 See the diagram Maximum cable lengths depending on the SSI baud rate for SSI encoders Connectable encoder systems Table 7 19 Specification of enc...

Page 223: ...es Yes however a bipolar connection is recommended 1 No No TTL bipolar 24 V Yes Yes Yes No TTL bipolar 5 V Yes Yes Yes To X520 SSI 24 V 5 V Yes Yes No No TTL unipolar No 1 Because the physical transmission properties are more robust the bipolar connection should always be used The unipolar connection should only be used if the encoder type does not output push pull signals 2 A controller compares ...

Page 224: ...5A SSI encoders Figure 7 14 Maximum cable lengths depending on the SSI baud rate for SSI encoders Encoders with 5 V supply connected to X521 X531 For encoders with a 5 V supply at X521 X531 the cable length depends on the encoder current for 0 5 mm2 cable cross sections Figure 7 15 Max cable length as a function of the encoder current drawn ...

Page 225: ...For encoders without Remote Sense the permissible cable length is restricted to 100 m reason The voltage drop depends on the cable length and the encoder current Figure 7 16 Signal characteristic of track A and track B between two edges Time between two edges with incremental encoders Figure 7 17 Position of the zero pulse to the track signals ...

Page 226: ...tions If the safety instructions in Chapter 1 are not observed accidents can occur involving severe injuries or death Make sure that the safety instructions are observed WARNING Fire through overheating due to insufficient ventilation clearances Inadequate ventilation clearances cause overheating with a risk for personnel due to smoke and fire This can also result in more downtimes and reduced ser...

Page 227: ...8 A5E34763375A 225 Note Malfunctions due to polluted DRIVE CLiQ interfaces Malfunctions can occur in the system through the use of polluted DRIVE CLiQ interfaces Cover unused DRIVE CLiQ interfaces with the supplied blanking covers 7 4 3 Interface description 7 4 3 1 Overview Figure 7 18 TM15 interface overview ...

Page 228: ...id flexible With end sleeve without plastic sleeve With end sleeve with plastic sleeve AWG kcmil 0 2 mm2 2 5 mm2 0 2 mm2 2 5 mm2 0 2 mm2 1 5 mm2 22 12 Stripped length 6 7 mm Tool 0 5 3 0 mm screwdriver Tightening torque 0 4 0 5 Nm 7 4 3 2 X500 and X501 DRIVE CLiQ interface Table 7 23 DRIVE CLiQ interfaces X500 and X501 Connector Pin Signal name Technical specifications 1 TXP Transmit data 2 TXN Tr...

Page 229: ...d in the connector This ensures that the supply voltage is looped through The current consumption increases by the value for the DRIVE CLiQ node The digital outputs are supplied via terminals X520 X521 and X522 7 4 3 4 X520 bidirectional digital inputs outputs Table 7 25 Screw terminal X520 Connector Terminal Designation 1 Technical specifications 1 L1 See Section Technical specifications 2 DI DO ...

Page 230: ...nd potential group must always be connected if at least one DI DO of the potential group is used as either input or output DI DO Bidirectional digital input output 7 4 3 6 X522 bidirectional digital inputs outputs Table 7 27 Screw terminal X522 Connector Terminal Designation 1 Technical specifications 1 L3 See Section Technical specifications 2 DI DO 16 3 DI DO 17 4 DI DO 18 5 DI DO 19 6 DI DO 20 ...

Page 231: ...Additional system components 7 4 Terminal Module TM15 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 229 7 4 4 Connection example Figure 7 19 Example connection of TM15 ...

Page 232: ...ht This component has at least one fault Note The LED is activated irrespective of whether the corresponding messages have been reconfigured Remove and acknowledge the fault Green red Flashing light 0 5 Hz Firmware is being downloaded Flashing light 2 Hz Firmware download has been completed The system waits for POWER ON Carry out a POWER ON Green orange or Red orange Flashing light Component recog...

Page 233: ...ing of Terminal Module TM15 all data in mm and inches 7 4 7 Installation Installation 1 Tilt the component backwards slightly and attach it to the DIN rail using the hooks 2 Swivel the component onto the DIN rail until you hear the mounting slide at the rear latch into position 3 Slide the components along the mounting rail to either the left or right up to their final position ...

Page 234: ...ctions 12 2018 A5E34763375A Disassembly 1 First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail 2 Swivel the component to the front and withdraw it upwards from the DIN rail Mounting slide Standard mounting rail Figure 7 21 Removing from a mounting rail ...

Page 235: ...tive conductor connection NOTICE Damage or faulty operation due to incorrect shielding and impermissible cable lengths If the correct shielding procedures and the permissible cable lengths are not observed the machine can be damaged or may malfunction Only use shielded cables Do not exceed the cable lengths stated in the technical data Note Only use screws with a permissible mounting depth of 4 6 ...

Page 236: ...n 2 Remove the associated coding lug at the connector Insert a coding slider Cut off the coding lug on the connector Figure 7 23 Procedure for encoding a connector To avoid wiring errors unique coding patterns must be defined for the connectors X520 X521 and X522 Possible patterns 3 connectors on one component are encoded differently i e X520 X521 and X522 Different component types are encoded dif...

Page 237: ...C 15 to 30 Input impedance kΩ 2 8 Input current typical at 24 V DC mA 9 Max voltage in OFF state VDC 5 Current in OFF state mA 0 0 to 1 0 per channel Typical input delay of the digital inputs μs 0 1 50 1 0 100 Digital outputs continuously short circuit proof Voltage VDC 24 Max load current per digital output ADC 0 5 Output delay resistive load Typical μs 0 1 50 1 0 150 Maximum μs 0 1 100 1 0 225 M...

Page 238: ...ponse time for the digital inputs outputs TM15 DI DO consists of the following elements Response time on the component itself approx 1 2 DRIVE CLiQ clock cycle Transmission time via the DRIVE CLiQ connection approx 1 DRIVE CLiQ clock cycle Evaluation on the Control Unit see function diagram For additional information SINAMICS DCM List Manual Chapter Function block diagrams Weight kg 1 0 Protective...

Page 239: ...e digital and analog inputs and outputs within a drive system The TM31 contains the following interfaces Table 7 30 Interface overview of the TM31 Type Quantity DRIVE CLiQ interfaces 2 Digital inputs 8 Bidirectional digital inputs outputs 4 Analog inputs 2 Analog outputs 2 Relay outputs 2 Temperature sensor input 1 Supported types The SINAMICS DC MASTER only supports one version of the Terminal Mo...

Page 240: ...shielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side This can result in significant disturbance of all signals fault messages up to failure of individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed togeth...

Page 241: ...ional system components 7 5 Terminal Module TM31 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 239 7 5 3 Interface description 7 5 3 1 Overview Figure 7 24 Interface description TM31 ...

Page 242: ...1 5 mm2 22 12 Stripped length 6 7 mm Tool 0 5 3 0 mm screwdriver Tightening torque 0 4 0 5 Nm X542 Terminal type Screw terminal Connectable conductor cross section Rigid flexible With end sleeve without plastic sleeve With end sleeve with plastic sleeve 0 2 mm2 2 5 mm2 0 25 mm2 1 mm2 0 25 mm2 1 mm2 Stripped length 9 mm Tightening torque 0 5 0 6 Nm 7 5 3 2 X500 X501 DRIVE CLiQ interfaces Table 7 32...

Page 243: ...r supply Voltage 24 V DC 20 4 28 8 V Power consumption max 1 7 A 1 Max current via jumper in connector 20 A 15 A according to UL CSA Electronic power supply M Electronics ground M Electronics ground 1 Including the current consumption for the digital outputs and for supplying the sensor The maximum cable length that can be connected is 30 m Note The two or M terminals are jumpered in the connector...

Page 244: ...l X530 Connector Terminal Designation 1 Technical specifications 1 DI 4 Voltage 3 V to 30 V Electrical isolation Yes Reference potential M2 Input characteristic acc to IEC 61131 2 type 1 Input voltage including ripple 1 signal 15 V to 30 V 0 signal 3 to 5 V Input current At 24 V DC typ 9 mA For 1 signal 0 5 mA Input delay For 0 1 typ 50 µs max 100 µs For 1 0 typ 130 µs max 150 µs 2 DI 5 3 DI 6 4 D...

Page 245: ...mA Sustained short circuit proof 6 M 7 N10 8 M 1 AI Analog inputs P10 N10 Auxiliary voltage M Ground reference NOTICE Damage or malfunctions through impermissible voltage values If a current exceeding 35 mA flows through the analog current input then the component could be destroyed The common mode range must not be violated in order to avoid incorrect analog digital conversion results The input v...

Page 246: ...ircuit proof 2 AO 0 3 AO 0C 4 AO 1V 5 AO 1 6 AO 1C 7 Temp 2 Temperature sensor KTY84 1C130 PT1000 PTC Measuring current via temperature sensor connection 2 mA 8 Temp 2 1 AO xV Analog output voltage AO xC Analog output current 2 Accuracy of the temperature measurement KTY 7 C including evaluation PT1000 5 C PT1000 tolerance class B according to EN 60751 including evaluation PTC 5 C including evalua...

Page 247: ...that comply with the specifications relating to protective separation 7 5 3 8 X540 auxiliary voltage for the digital inputs Table 7 39 Screw terminal X540 Connector Terminal Designation Technical specifications 8 24 V Voltage 24 V DC Max total load current of 24 V auxiliary voltage for terminals X540 and X541 combined 150 mA 7 24 V 6 24 V 5 24 V 4 24 V 3 24 V 2 24 V 1 24 V Note This power supply i...

Page 248: ... output Voltage 24 V DC Electrical isolation no Reference potential M Output voltage 1 signal with load X524 2 V Output current For each output 0 5 A Sum of all 4 outputs 2 A Residual current for 0 signal 0 5 mA Short circuit protection automatic restart after a short circuit Load types ohmic capacitive inductive Output delay For 0 1 typ 150 μs max 500 μs ohmic load For 1 0 typ 50 µs ohmic load Sw...

Page 249: ...act type Two way contact max load current 8 A Max switching voltage 250 VAC 30 VDC Max switching capacity at 250 VAC 2000 VA cosφ 1 Max switching capacity at 250 VAC 750 VA cosφ 0 4 Max Switching capacity at 30 VDC 240 W resistive load Required minimum current 100 mA Output delay 20 ms 2 Overvoltage category Class II acc to EN 61800 5 1 2 DO 0 COM 3 DO 0 NO 4 DO 1 NC 5 DO 1 COM 6 DO 1 NO 1 DO Digi...

Page 250: ...Additional system components 7 5 Terminal Module TM31 SINAMICS DCM DC Converter 248 Operating Instructions 12 2018 A5E34763375A 7 5 4 Connection example Figure 7 25 TM31 connection example ...

Page 251: ...ht This component has at least one fault Note The LED is activated irrespective of whether the corresponding messages have been reconfigured Remove and acknowledge the fault Green red Flashing light 0 5 Hz Firmware is being downloaded Flashing light 2 Hz Firmware download has been completed The system waits for POWER ON Carry out a POWER ON Green orange or Red orange Flashing light Component recog...

Page 252: ...em components 7 5 Terminal Module TM31 SINAMICS DCM DC Converter 250 Operating Instructions 12 2018 A5E34763375A 7 5 6 Dimension drawing Figure 7 26 Dimension drawing of Terminal Module TM31 all data in mm and inches ...

Page 253: ...nent onto the DIN rail until you hear the mounting slide at the rear latch into position 3 Slide the components along the mounting rail to either the left or right up to their final position Disassembly 1 First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail 2 Swivel the component to the front and withdraw it upwards from the DIN rail Mounting slide...

Page 254: ...nection terminals for the shield supports Shield connection terminal Weidmüller company type KLBUE CO1 Article number 1753311001 Protective conductor connection M4 1 8 Nm Figure 7 28 Shield supports NOTICE Damage or faulty operation due to incorrect shielding or inadmissible cable lengths If the correct shielding procedures and the permissible cable lengths are not observed the machine can be dama...

Page 255: ...12 2018 A5E34763375A 253 7 5 9 Connector coding To ensure that identical connectors are assigned correctly on the TM31 the connectors are coded as shown in the diagram below Figure 7 29 Example of connector coding at the TM31 The bending radii of the cables must be observed see MOTION CONNECT description ...

Page 256: ...ime The response time for the digital inputs outputs and the analog inputs outputs consists of the following elements Response time on the component itself approx 1 2 DRIVE CLiQ clock cycle Transmission time via the DRIVE CLiQ connection approx 1 DRIVE CLiQ clock cycle Evaluation on the Control Unit see function diagram Further information SINAMICS DCM List Manual Chapter Function diagrams PE grou...

Page 257: ... for wire breakage and short circuit KTY84 with monitoring for wire breakage and short circuit PTC with short circuit monitoring Bimetallic NC contact without monitoring For the temperature sensor inputs for each terminal block the evaluation can be parameterized for 1x2 wire 2x2 wire 3 wire or 4 wire conductors There is no galvanic isolation in the TM150 The TM150 is mounted in the control cabine...

Page 258: ...shielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side This can result in significant disturbance of all signals fault messages up to failure of individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed togeth...

Page 259: ...tem components 7 6 Terminal Module TM150 SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 257 7 6 3 Interface description 7 6 3 1 Overview Figure 7 30 Interface overview of Terminal Module TM150 ...

Page 260: ...e end sleeve without plastic sleeve Flexible with wire end ferrule with plastic sleeve AWG kcmil 0 2 1 5 mm2 0 2 1 5 mm2 0 25 1 5 mm2 0 25 0 75 mm2 24 16 Stripped length 10 mm 7 6 3 2 X500 and X501 DRIVE CLiQ interfaces Table 7 45 X500 X501 DRIVE CLiQ interfaces Connector Pin Signal name Technical specifications 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Res...

Page 261: ...n increases by the value for the DRIVE CLiQ node 7 6 3 4 X531 X536 temperature sensor inputs Table 7 47 X531 X536 Temperature sensor inputs Connector Terminal Function 1x2 2x2 wire Function 3 and 4 wire Technical specifications 1 Temp channel x channel x Temperature sensor connection for sensors with 1x2 wires Connection of the 2nd measurement cable for sensors with 4 wires 2 Temp channel x channe...

Page 262: ... connections Temp and Temp results in incorrect measurement results Damage to the motor can result if the overheating is not detected When using several temperature sensors separately connect the individual sensors to Temp and Temp NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can r...

Page 263: ...s section can falsify the temperature measurement for a PT100 10 Ω cable resistance can falsify the measurement result by 10 As a consequence excessively high measured values are output which could lead to the motor being unnecessarily tripped prematurely Use only cable lengths 300 m For cable lengths 100 m use cables with a cross section of 1 mm2 7 6 4 Connection examples Figure 7 31 Connecting a...

Page 264: ...Additional system components 7 6 Terminal Module TM150 SINAMICS DCM DC Converter 262 Operating Instructions 12 2018 A5E34763375A Figure 7 32 Connection example for a Terminal Module TM150 ...

Page 265: ...is being established Red Continuous light At least one fault is present in this component Remark LED is controlled irrespective of the corresponding messages being reconfigured Remedy and acknowledge fault Green Red Flashing light 0 5 Hz Firmware is being downloaded Flashing light 2 Hz Firmware has been downloaded Wait for POWER ON Carry out a POWER ON Green orange or red orange Flashing light 2 H...

Page 266: ...m components 7 6 Terminal Module TM150 SINAMICS DCM DC Converter 264 Operating Instructions 12 2018 A5E34763375A 7 6 6 Dimension drawing Figure 7 33 Dimension drawing of Terminal Module TM150 all data in mm and inches ...

Page 267: ...t onto the DIN rail until you hear the mounting slide at the rear latch into position 3 Slide the components along the mounting rail to either the left or right up to their final position Disassembly 1 First shift the mounting slide downwards at the lug to release the interlocking with the mounting rail 2 Swivel the component to the front and withdraw it upwards from the DIN rail Mounting slide St...

Page 268: ...ductor connection M4 1 8 Nm Shield connection terminal Weidmüller company type KLBÜ CO1 order number 1753311001 Figure 7 35 Shield support and protective conductor connection of the TM150 NOTICE Damage or faulty operation due to incorrect shielding and impermissible cable lengths If the correct shielding procedures and the permissible cable lengths are not observed the machine can be damaged or ma...

Page 269: ...SL3055 0AA00 3LA0 Unit Value Voltage Current without DRIVE CLiQ Power loss VDC ADC W 24 V DC 20 4 28 8 0 07 1 6 PE ground connection On enclosure with M4 1 8 Nm screw Maximum cable length m 50 Ventilation clearances above below mm 50 Weight kg Note In order to guarantee the degree of protection all of the connectors must be correctly screwed into place and appropriately locked ...

Page 270: ...Additional system components 7 6 Terminal Module TM150 SINAMICS DCM DC Converter 268 Operating Instructions 12 2018 A5E34763375A ...

Page 271: ...amental safety instructions When assessing the risk take into account remaining risks Note During a data save operation initiated by the user the electronics power supply for the SINAMICS DC MASTER must not be interrupted An active saving process is indicated by the following actions The RDY LED flashes see Chapter Description of the LEDs on the CUD Page 635 The BOP20 flashes Interrupting the powe...

Page 272: ...ation procedure for the device Note Checking the checklist Check the boxes accordingly in the right hand column if the activity applies to the cabinet unit in your scope of supply In the same way check the boxes once you have finished the installation procedure to confirm that the activities are complete Item Activity Available Completed 1 The device is properly mounted on a vertical wall made of ...

Page 273: ...e g from drilling in the converter 7 The required covers are in place and correctly mounted 8 In all applications a higher level Emergency Stop device to avoid dangerous situations is absolutely mandatory This is available functioning and operational 9 The line supply voltage is the same as the rated input voltage of the converter see Chapter Technical data Page 39 10 A clockwise phase sequence is...

Page 274: ...oning takes approx 60 s Table 8 1 SINAMICS DCM ramp up times BOP20 display CUD LED status Ramp up time 1 Light on the BOP20 RDY Red DP1 Red POWER ON RDY orange DP1 15 s Display run up RDY orange DP1 35 s Operating state 12 4 RDY Green DP1 40 s Operating state 7 0 RDY Green DP1 45 s 1 Power up with saved parameters RAM to ROM was carried out The status of the LEDs on the CUD see also Chapter Descri...

Page 275: ...yet familiar with the BOP20 operator panel please read Chapter Parameterizing using the BOP20 Basic Operator Panel 20 Page 368 before starting commissioning Parameter notation Expressed in full a parameter consists of the drive object parameter number index with the following notation oo pxxxxx ii for indexed parameters oo pxxxxx for non indexed parameters To make these easier to read in this chap...

Page 276: ...andard 1 p0003 2 Advanced 1 p0003 3 Expert 2 Adjust the rated device currents Note The US rating must be set at p50067 for Base Drives type 6RA80xx 2xxxx manufactured in North America The rated armature DC current for the device must be adjusted by setting p50076 0 in or p50067 if Maximum armature current 0 5 rated armature DC current for the device The rated field DC current for the device must b...

Page 277: ... rating plate p50100 D Rated armature current in amperes p50101 D Rated armature voltage in volts p50102 D Rated excitation current in amperes p50104 D Speed n1 in rpm p50105 D Armature current I1 in amperes p50106 D Speed n2 in rpm p50107 D Armature current I2 in amperes p50108 D Maximum operating speed n3 in rpm p50109 D 1 Speed dependent current limitation active p50114 D Motor thermal time con...

Page 278: ... speed for the closed loop speed control p2000 Speed in rpm for tachometer voltage set on p50741 0 Comment 1 Parameter p2000 is used to convert from a physical speed rpm into a relative speed and vice versa This conversion is required for Speed setpoint input via the control panel in STARTER Speed setpoint input via the operating screen form at the AOP30 Calculation of display values r0020 r0021 r...

Page 279: ...splay values r0020 r0021 r0060 and r0063 Remark 2 Parameter p2000 and parameters r0020 r0021 r0060 and r0063 are not data set dependent This is the reason why the physical speed can only be displayed correctly for one data set DDS 5 4 Freely wired actual value p50083 D 4 The actual value input is defined with p50609 C p50609 C Number of the parameter that is switched to the actual speed controller...

Page 280: ...0 Internal field is not used e g in the case of permanent magnet motors p50082 1 The field is activated with the line contactor field pulses are activated or deactivated at the same time as the line contactor p50082 2 Automatic switching in of the standstill field set using p50257 after a time that can be parameterized using p50258 has elapsed once operating state o7 or higher has been reached p50...

Page 281: ...red in the previous steps p3900 is then reset to 0 and quick commissioning is ended i e p0010 is reset to 0 9 Execute optimization runs Perform the optimization runs one after the other p50051 23 Optimization of the armature current control for induction load p50051 24 Optimization of the field current control p50051 25 Optimization of the armature current control p50051 26 Optimization of the spe...

Page 282: ... to the maximum speed 11 Checking the drive settings The optimization runs do not produce the best results for every application so in all cases it is necessary to check the controller settings using the appropriate tools oscilloscope STARTER trace and so on Some cases may require manual re optimization 12 Manual re optimization where required If the result of the optimization runs is not satisfac...

Page 283: ...ash Card p0804 Document the parameters in a STARTER project load to PG See also Chapter Memory card functions Page 359 and Commissioning with the STARTER commissioning tool Page 287 8 4 Commissioning using the AOP30 operator panel 8 4 1 First commissioning Note To operate the AOP30 p2030 3 must be set 8 4 1 1 First power up Start screen When the system is switched on for the first time the Control...

Page 284: ...y Navigation within the dialog screens Within a dialog screen the selection boxes can usually be selected using the F2 and or F3 keys Selection boxes are generally texts surrounded by a frame When they are selected they are highlighted by means of white text on a black background The current value of a highlighted selection box can usually be changed by pressing F5 OK and or Change Another entry f...

Page 285: ...ce must be adjusted by setting p50076 0 in or p50067 if Maximum armature current 0 5 rated armature DC current for the device The rated field DC current for the device must be adapted by setting p50076 1 in if Maximum field current 0 5 rated field DC current for the device Adapt to the actual device supply voltage p50078 0 Rated input voltage for converter armature in volts p50078 1 Rated input vo...

Page 286: ... speed p2003 9550 x rated power in kW rated speed in rpm Note For 2Q devices the rated DC voltage of the SINAMICS DCM specified in the technical data can only be achieved if the αG limit p50150 D is set to 5 The factory setting is 30 In order to reach the rated motor voltage p50101 D the αG limit must also be changed to 5 When you have finished entering the motor data choose Continue underneath th...

Page 287: ...0408 e Rotary encoder pulse no p2000 Reference speed Data on field p50081 Field weakening p50082 Field operating mode Basic commissioning p50171 Current limit torque direction I p50172 Current limit torque direction II p50180 Torque limit 1 positive p50181 Torque limit 2 negative p50303 Ramp up time 1 p50304 Ramp down time 1 p50305 Initial rounding 1 p50306 Final rounding 1 Final confirmation Conf...

Page 288: ...s with a mechanical system capa ble of oscillation For further details see Chapter Drive optimization Page 336 If an optimization run is not carried out the motor control uses the motor characteristic values calculated from the rating plate data rather than the measured values WARNING Unexpected motor movement during optimization runs Optimization runs cause movement of the drive which can result ...

Page 289: ...ess 8 5 Commissioning with the STARTER commissioning tool 8 5 1 STARTER commissioning tool Description You can use the STARTER commissioning tool to configure and commission your SINAMICS drives or drive systems The drive configuration can be performed with the aid of the STARTER wizard for drive configuration Note This chapter described how to commission with STARTER STARTER has a comprehensive o...

Page 290: ...up file the installation wizard guides you through the process of installing STARTER 8 5 1 2 Layout of the STARTER user interface STARTER provides these 4 operating areas Figure 8 5 STARTER operating areas Operating area Explanation Toolbars In this area you can access frequently used functions by clicking icons Project navigator The elements and objects contained in the project are displayed in t...

Page 291: ...ain circumstances This is a deliberate procedure Target By taking time to consider what configuration data you enter you can prevent inconsistencies between the project data and drive unit data identifiable in online mode 8 5 2 1 Creating the project Click the STARTER icon on the desktop or select the menu command Start Simatic STEP 7 STARTER in the Windows start menu to start the STARTER commissi...

Page 292: ...TER Getting Started Drive Commissioning with HTML Help Close Note When you deactivate the Display wizard during start checkbox the project wizard is no longer displayed the next time you start STARTER You can call up the project Wizard by choosing Project New with Wizard To deactivate the Getting Started online help follow the information provided in help Online help can be restarted at any time v...

Page 293: ...uctions 12 2018 A5E34763375A 291 The STARTER project wizard Figure 8 7 STARTER project wizard Click Arrange drive units offline in the STARTER project wizard Figure 8 8 Creating a new project Enter a project name and if necessary the author memory location and a comment Click Next to set up the PG PC interface ...

Page 294: ...tting up the interface Click PG PC and set up the interface according to your device configuration Buttons Properties Diagnostics and Copy are now available Set S7ONLINE as access point Note Connection via PROFINET IO with CBE20 To establish the connection via the additional module CBE20 see Chapter Activating online mode STARTER via PROFINET IO Page 485 ...

Page 295: ...erter Operating Instructions 12 2018 A5E34763375A 293 Figure 8 10 Setting the interface Note To parameterize the interface you must install the appropriate interface card e g PC Adapter PROFIBUS We recommend that the Siemens USB PROFIBUS CP5711 adapter is used Article number 6GK1571 1AA00 ...

Page 296: ... PC S7 etc are available on the bus Note Even if no PROFIBUS interface is installed in the PC projects can be generated and PROFIBUS addresses for the drive objects can be assigned Only the bus addresses available in the project will be offered That prevents double bus address assignments When required a manual address entry can also be used to enter an already assigned address After completion cl...

Page 297: ...the STARTER commissioning tool SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 295 Figure 8 12 Complete setting the interface Click Next to set up a drive unit in the project wizard Figure 8 13 Inserting a drive unit ...

Page 298: ...drive device Name Any desired name can be entered in the name box Note For a download the bus address assigned here is transferred to the device but is not transferred to parameter p0918 To keep p0918 consistent with the project after a Load to target device a Load to PG must still be performed and must be repeated after every change to p0918 using BOP20 or AOP30 Note A second CUD for expanding th...

Page 299: ...ning tool SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 297 Figure 8 14 Drive unit inserted Click Next A summary of the project is displayed Figure 8 15 Summary Click Complete to complete the creation of a new project for the drive unit ...

Page 300: ...so be added to the project in online mode of the STARTER via Browse accessible nodes In the project navigator open the tree element that contains your drive unit Figure 8 16 Configuring the project navigator drive unit In the project navigator click the plus sign next to the drive unit that you want to configure The plus sign changes into a minus sign and the options for configuring the drive unit...

Page 301: ...erter Operating Instructions 12 2018 A5E34763375A 299 Activating the option module Figure 8 17 Activating the option modules If you have inserted a PROFINET CBE20 module option G20 then the module needs to be activated here see Chapter CBE20 Communication Board Ethernet Page 333 Click Next ...

Page 302: ...ng tool SINAMICS DCM DC Converter 300 Operating Instructions 12 2018 A5E34763375A Configuring the drive unit properties Figure 8 18 Configuring the drive unit properties Under Drive properties you can enter optional information about the drive project Click Next ...

Page 303: ...e STARTER commissioning tool SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 301 Selecting the function modules Figure 8 19 Selecting options When required select the function module that you wish to activate Click Next ...

Page 304: ...ons 12 2018 A5E34763375A Selecting a power unit Figure 8 20 Selecting a power unit With the fields Supply voltage and Range selection 2 quadrant operation 4 quadrant operation you can filter the list under Select power unit Select the corresponding device according to the article number on the rating plate Click Next ...

Page 305: ...ed armature DC current for the unit by making a setting at p50076 0 in or p50067 if Maximum armature current 0 5 rated armature DC current for the unit Adapt the rated armature DC current field for the unit by making a setting at p50076 1 in if Maximum field current 0 5 rated field DC current for the unit Enter the actual supply voltage for the unit p50078 Here enter the motor data as a stamped on...

Page 306: ...nly be achieved if the αG limit p50150 is set to 5 The factory setting is 30 In order to reach the rated motor voltage p50101 D the αG limit must also be changed to 5 If you select speed dependent current limiting then in another setting form you can set the required values parameters p50104 p50109 Click Next NOTICE Ensure protection against overload The data are very important for protecting agai...

Page 307: ...12 2018 A5E34763375A 305 Brake control Figure 8 22 Configuring a motor brake Under configuration of the motor brake select the corresponding setting for your device configuration 0 No brake 1 Holding brake 2 Operating brake When selecting a motor brake additionally set the opening time and the closing time Click Next ...

Page 308: ...SINAMICS DCM DC Converter 306 Operating Instructions 12 2018 A5E34763375A Defining the actual value source Figure 8 23 Defining the actual value source Encoder 1 is the encoder evaluation on the CUD Encoder 2 is the evaluation of an optional encoder using SMC10 or SMC30 ...

Page 309: ...oller act val selection 1 Analog tachometer The analog tachometer is connected to the CUD via terminals XT1 103 XT1 104 Enter the tachometer voltage at maximum speed Click Next 2 Pulse encoder The pulse encoder is connected to the CUD via terminals X177 41 48 To select a predefined encoder configuration click on the radio button Select standard encoder from list and select one of the encoders that...

Page 310: ...ro marks NOTICE Pulse encoder power supply at terminal X177 41 of the CUD Terminal X177 41 always provides 15 V to supply the incremental encoder This is independent of the setting selected under voltage supply Click on OK Click on Next 3 EMF actual value internal Enter the EMF at maximum speed the EMF should be specified as the percentage of the voltage specified in the screen form Click on Next ...

Page 311: ...redefined encoder configuration click on the radio button Select standard encoder from list and select one of the encoders that is listed The following resolvers can be evaluated via the Sensor Module Cabinet SMC10 1001 resolver 1 speed 1002 Resolver 2 speed 1003 Resolver 3 speed 1004 Resolver 4 speed To enter special encoder configurations click the Enter data radio button and then the Encoder da...

Page 312: ...he Sensor Module Cabinet SMC30 To select a predefined encoder configuration click on the radio button Select standard encoder from list and select one of the encoders that is listed The following resolvers can be evaluated via the Sensor Module Cabinet SMC30 3001 1024 HTL A B R 3002 1024 TTL A B R 3003 2048 HTL A B R 3005 1024 HTL A B 3006 1024 TTL A B 3007 2048 HTL A B 3008 2048 TTL A B 3009 1024...

Page 313: ...B D terminal Enter the required encoder data Click on OK NOTICE Material damage when selecting the incorrect encoder supply voltage Once the encoder has been commissioned the supply voltage 5 V 13 5 30 V set for the encoder is activated on the SMC30 Module If a 5 V encoder is connected and the supply voltage has not been set correctly the encoder may be damaged Set the correct supply voltage for t...

Page 314: ...Commissioning 8 5 Commissioning with the STARTER commissioning tool SINAMICS DCM DC Converter 312 Operating Instructions 12 2018 A5E34763375A Data on field Figure 8 27 Data on field ...

Page 315: ...same as position 1 22 External field device otherwise the same as position 2 23 External field device otherwise the same as position 3 24 External field device otherwise the same as position 4 Select whether the EMF dependent field weakening should be activated or deactivated Note If Field weakening is activated then a valid field characteristic must be available p50117 1 otherwise the optimizatio...

Page 316: ...oning 8 5 Commissioning with the STARTER commissioning tool SINAMICS DCM DC Converter 314 Operating Instructions 12 2018 A5E34763375A Selecting process data exchange Figure 8 28 Selecting process data exchange ...

Page 317: ...egram 3 PZD 5 9 4 Standard telegram 4 PZD 6 14 20 SIEMENS telegram 20 PZD 2 6 220 SIEMENS telegram 220 PZD 10 10 352 SIEMENS telegram 352 PZD 6 6 999 Free telegram configuration with BICO default setting Note If a standard telegram is selected BICO interconnections are triggered which cannot be re parameterized If e g p0840 is to be changed again a switchover to free telegram configuration has to ...

Page 318: ...erating Instructions 12 2018 A5E34763375A Entering important parameters Figure 8 29 Entering important parameters If necessary enter important technological parameters Note Tooltips STARTER provides ToolTips if you position your cursor on the required field without clicking in the field Click on Next ...

Page 319: ...e Copy text to clipboard to insert the summary of the data of your drive unit displayed in the window for later use in text processing Click Finish Save your project on the hard disk with Project Save 8 5 2 3 Starting the drive project You have generated a project and saved it to your hard disk The next step is to transfer your project configuration data to the drive unit ...

Page 320: ...ing a STARTER project to the drive unit The following steps are required to transfer the STARTER project created offline to the drive unit Step 1 Select the menu command Project Connect to target system Selection in the toolbar Step 2 Select DCM_ADVANCED_CUD as drive unit in the following screen and confirm with OK Figure 8 31 Target device selection ...

Page 321: ... Instructions 12 2018 A5E34763375A 319 Step 3 Select the menu command Download Figure 8 32 Online offline comparison Step 4 Activate the checkboxes if the DCC charts are also to be stored in the device and Copy RAM to ROM is to be performed after the download Figure 8 33 Downloading to the target device ...

Page 322: ...apter Memory card functions Page 359 To save your project data in the ROM and on the optionally available memory card of your drive unit so that it is protected against power failure carry out the following steps Step 2 Select the menu command Target system Target system Copy RAM to ROM Selection in the toolbar Note The button for copying RAM to ROM can only be activated if the drive unit has been...

Page 323: ...nalities are also displayed Function modules can be individually activated deactivated on every drive object For SINAMICS DC MASTER the following subfunctions are modeled as function module Technology controller Free function blocks PROFINET interface 8 6 1 Activating offline with STARTER Function modules can be set for all DOs by using the properties dialog activate by right clicking the DO in th...

Page 324: ...uctions 12 2018 A5E34763375A The function modules can be reached in the Function modules tab in the opening dialog Figure 8 35 Selecting the function modules Accept the settings by clicking OK The function modules are also correspondingly set in the drive by connecting online and downloading ...

Page 325: ...r the first DO in the default setting for the closed loop control DO DC_CTRL Index 2 stands for the optional first TMxx etc Sub function p0108 bit Technology controller 16 Free function blocks 18 PROFINET interface 31 The function modules are activated deactivated by setting the bits to 1 or 0 On BOP20 or AOP30 parameter assignment is made at DO1 CU_DC p0009 2 p0108 i Set bits corresponding to 1 o...

Page 326: ...modules can be integrated via DRIVE CLiQ TM15 TM31 TM150 SMC10 SMC30 or via the option slot of the Control Unit CUD CBE20 The components must be logged in to the firmware during a first commissioning That can be done Offline by inserting the components into the project in STARTER and loading the project into the drive By adding the components through the parameter assignments on BOP20 AOP30 ...

Page 327: ...inal Modules TM31 TM15 TM150 8 7 1 1 Commissioning with STARTER Requirement The project must be consistent with the drive before adding the TMxx Carry out Load to the PG and then go offline An input output component can only be inserted in the offline state Figure 8 36 Inserting input output components Double click Insert input output component ...

Page 328: ...onal modules SINAMICS DCM DC Converter 326 Operating Instructions 12 2018 A5E34763375A Figure 8 37 Selecting input output components Select the desired type Overwrite the text in the Name field with the name selected for the I O component e g TM31_1 ...

Page 329: ...which interface of the Control Unit input output components should be connected and connect them there 0 X100 1 X101 Figure 8 38 Topology Re connect to the target device Load the project into the drive with Load to target device Persistently save with RAM ROM The LED on the Terminal Module now lights up green and you can access the parameters of the additional DOs ...

Page 330: ... output A power ON is required before the components can be used p0009 1 p9910 1 accept component p0009 0 This triggers the firmware to reboot and the additional components are accepted If you then go online with an old STARTER project the different topologies will be displayed offline and online With Load to PG the changed topology can also be accepted by STARTER 8 7 2 Encoder evaluation SMC10 SM...

Page 331: ...A 329 8 7 2 1 Add commissioning with STARTER An encoder evaluation can only be inserted in the offline state Double click on Configuration The drive configuration is shown in the operating area of Starter Figure 8 39 Configuration Drive data sets EDS and DDS can be set and DDS copied in the lower part of the Drive data sets tab ...

Page 332: ...mmissioning optional additional modules SINAMICS DCM DC Converter 330 Operating Instructions 12 2018 A5E34763375A CDS can be selected and copied under the Commander data sets tab Figure 8 40 Configuration Command data sets ...

Page 333: ... modules SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 331 Click on button Configure DDS the drive Wizard is displayed Continue to the Encoder screen and there activate encoder 2 SMC10 Resolver Figure 8 41 Selecting the resolver ...

Page 334: ...r special encoder configurations click the Enter data radio button followed by the Encoder data button and then enter the encoder data If the encoder connected at the SMC10 or SMC30 is also used as actual value for the closed loop speed control then under n controller act val selection select entry 5 DRIVE CLiQ encoder Run through the wizard until the end and load the expanded project into the dri...

Page 335: ...he end Withdraw the encoder evaluation SMC10 or SMC30 Go online Load the project to the drive 8 7 3 CBE20 Communication Board Ethernet 8 7 3 1 Adding online into the drive The CBE20 is automatically detected when plugged into the slot and is integrated into the system Before the module can also be addressed in the network an IP address and device name must be assigned see Chapter Communication via...

Page 336: ... A5E34763375A 8 7 3 2 Adding offline in STARTER In Starter CBE20 is added when working through the drive wizard Figure 8 43 Activating the CBE20 option module Select the option module CBE20 Work through the wizard up to the end and load the expanded project into the drive You can then access the parameters for the CBE20 ...

Page 337: ...e project to the drive 8 7 3 3 Deleting from the drive online Removing a CBE20 without STARTER always leads to the loss of the parameter assignments which are replaced by the factory settings p0009 30 p0976 1 recent commissioning 8 7 3 4 Deleting offline with STARTER CBE20 can only be removed in the offline state Start the configuration wizard via Control Unit Configuration Wizard In the Option mo...

Page 338: ...arameters are determined from the rated data of the motor and the power unit and by evaluating measurement results The parameters of all 4 control loops are determined The parameters set using the optimization runs can be kept in the majority of cases In exceptional cases manual post optimization is necessary see the following Chapter Manual optimization Quick commissioning NOTICE Both drive optim...

Page 339: ...r panel Quick commissioning is completed p3900 3 as part of the final confirmation See Chapter Full drive commissioning Page 283 Commissioning using the STARTER commissioning tool The completion of quick commissioning p3900 3 is selected as part of Complete of the Wizard Configuring the drive unit See Chapter Configuring a drive unit Page 298 After successfully Loading the project into the target ...

Page 340: ...the optimization run starts once operating state o1 0 OPERATION is reached 5 When the optimization run has been completed the drive goes into operating state o8 0 Note The optimization runs should be performed in the order specified previously Details on the individual optimization runs p50051 23 Optimization of armature current control for inductive load This optimization run sets the same parame...

Page 341: ...ent controller Kp p50156 integral time of armature current controller Tn p50191 filter time of the current setpoint WARNING Electric shock during optimization run The current limits set are not active during the current controller optimization run 75 of the rated armature current for the motor flows for approximately 0 7 s If live components are touched then this can result in severe injury or dea...

Page 342: ...lue p50225 gain is limited to a value of 30 00 The speed controller optimization run always sets p50228 speed setpoint filtering to 0 If a Kp of 30 0 was determined by the optimization run manual re optimization is recommended see Chapter Optimizing the speed controller Page 347 WARNING Unexpected movement of the motor during optimization run During the speed controller optimization run the motor ...

Page 343: ...e motor s rated excitation current p50102 WARNING Unexpected movement of the motor during optimization run During this optimization run the drive accelerates to approx 80 of the rated motor speed The maximum armature voltage is 80 of the rated armature voltage of the motor p50101 The movements of the drive can result in death severe injury or material damage Observe the general safety instructions...

Page 344: ...ion run For a setting of 1 s it takes about 3 to 4 min The measured frequency response of the controlled system forms the basis for determining its optimal speed controller setting WARNING Uncontrolled motor movement For motors with a suspended or drawing load uncontrolled movement can occur during the optimization run which can lead to death serious injury or property damage The optimization run ...

Page 345: ...ptimization run If the electronic supply is switched off prior to restarting the optimization run in question If a different drive data set from the previous one is selected If a different optimization run is started in the meantime The parameters for the drive data set that has been selected in each case are optimized The drive data set selection must remain the same throughout the optimization r...

Page 346: ...or the motor and line supply p50110 Armature circuit resistance Ω p50101 Rated armature voltage for motor V p50100 Rated armature current for motor A The basis of this formula is that for the rated armature current there is a drop of 10 of the rated armature voltage across the armature circuit resistance Ra p50111 Armature circuit inductance mH r50071 Rated armature supply voltage for units V p501...

Page 347: ...at the transition point from discontinuous to continuous current A Overall optimization of the armature circuit Checking the precontrol characteristic Procedure Set the function generator to a triangular waveform 0 to 100 period 10000 ms Supply point p50601 4 see function diagram 6855 Set p50082 0 field off p50153 3 influence of EMF disabled Record signals r52121 output precontrol and r52110 outpu...

Page 348: ...ng value Overall optimization of closed loop field current control Checking the precontrol characteristic Procedure Set the function generator to a triangular waveform 0 to 100 period 10000 ms Supply point p50611 0 see function diagram 6905 Set p50082 3 field continuously on Record the signals r52271 output precontrol and r52260 output field current controller The parameters of the precontrol Rf p...

Page 349: ...nces The evaluation is performed in the time domain The control loop fulfills the requirement for steady state accuracy if the system deviation as a result of a setpoint step reference input converges towards zero The rise time tan and settling time taus specify the speed The overshoot defines the damping For a step change of the setpoint or disturbance variable the controlled variable must not ex...

Page 350: ...f the setpoint step can be clearly seen which is characteristic for optimization according to the symmetrical optimum A controller adjusted according to the symmetrical optimum has a significant overshoot however a favorable response to disturbances This optimization has especially established itself in drive technology as many systems require a good disturbance variable compensation This is the r...

Page 351: ...n be written and read These parameters have a direct effect on how a function responds Example Ramping time of a ramp function generator Display parameters can only be read These parameters are used to display internal variables Example Actual motor current Figure 9 1 Parameter types All these drive parameters can be read via PROFIBUS and changed by means of p parameters using the mechanisms defin...

Page 352: ...e parameter index for reading and writing A distinction is made between various types of data set CDS Command Data Set By parameterizing several command data sets and switching between them the drive can be operated with different pre configured signal sources DDS Drive Data Set The drive data set contains the parameters for switching between different automatic speed control configurations The CD...

Page 353: ...Saving parameters p0977 1 automatically reset to 0 Note The power supply to the Control Unit may first be switched off only after saving has finished i e after saving has started wait until the parameter has the value 0 again Resetting parameters The loaded to the RAM parameter values can be reset to the factory setting as follows p0009 30 Parameter reset p0976 1 Start restoring all parameters to ...

Page 354: ...p after p0976 200 as usual the data would be read from the memory card see also Chapter Memory card functions The device would power up with the parameter assignment from the memory card Access level The parameters are subdivided into access levels The SINAMICS DCM List Manual specifies the access level at which the parameter can be displayed and modified The required access levels 0 to 4 can be s...

Page 355: ...ed signal sources A command data set contains the following examples Binector inputs for control commands digital signals ON OFF enable signals p0844 etc Jog p1055 etc Connector inputs for setpoints analog signals Speed setpoint p50433 Torque setpoints p50500 p50501 A drive object can manage two command data sets The following parameters are available for selecting command data sets and for displa...

Page 356: ...an manage 4 drive data sets Binector inputs p0820 and p0821 are used to select a drive data set They represent the number of the drive data set 0 to 3 in binary format where p0821 is the most significant bit p0820 BI Drive data set selection DDS bit 0 p0821 BI Drive data set selection DDS bit 1 EDS Encoder data set An encoder data set contains various adjustable parameters for the connected encode...

Page 357: ... List Manual 8560 Command data sets CDS 8565 Drive data sets DDS 8570 Encoder data sets EDS Overview of important parameters refer to the SINAMICS DCM List Manual Adjustable parameters p0140 Encoder data sets EDS number p0170 Command data sets CDS number p0180 Drive data sets DDS number p0187 Encoder 1 encoder data set number p0188 Encoder 2 encoder data set number p0809 Copy command data set CDS ...

Page 358: ...p0819 1 Number of the drive data set to which the data is to be copied target 3 p0819 2 1 Starts copying Copying is finished when p0819 2 0 Uncommissioned data sets Drive commissioning can be completed even if uncommissioned data sets EDS DDS are available Uncommissioned data sets are marked as uncommissioned The attributes are displayed in STARTER or in the expert list or OPs Activating these dat...

Page 359: ...erties of a drive object Separate parameter space Separate window in STARTER Separate fault alarm system Separate PROFIdrive telegram for process data Drive objects in the SINAMICS DC MASTER Figure 9 4 Drive objects Automatic speed control DC_CTRL Automatic speed control handles closed loop control of the motor The I Os on the CUD are evaluated within this drive object Control Unit CU_DC This driv...

Page 360: ...ee Chapter Commissioning optional additional modules Page 324 Note Each installed drive object is allocated a number between 0 and 63 during first commissioning so that they can be identified internally Overview of important parameters refer to the SINAMICS DCM List Manual Adjustable parameters p0101 Drive object numbers p0107 Drive object type p0108 Drive object configuration Display parameters r...

Page 361: ...ion slide switch Before removing the memory card from the slot it is recommended that the Safely remove memory card function is selected using p9400 2 Wait for p9400 3 Card can be safely removed P9400 is set 0 after the memory card has been removed No memory card inserted The work memory receives all project information and application programs while the device is being operated To save the curren...

Page 362: ... set with the index 0 is active in the RAM Memory card Depending on the free storage space up to 101 parameter data sets indices 0 to 100 Note The DCC library itself is not saved as a part of the parameter data set Copying parameter data sets to the memory card There are three options for copying parameter data sets to the memory card The electronics power supply is switched off Insert the memory ...

Page 363: ...nic power supply must NOT be switched off Switching off while saving leads to the loss of the most recently performed and not yet saved device parameterization Note When options are being used DCC SMC10 SMC30 TM15 TM31 TM150 etc and with certain device configurations storage can take several minutes Copying parameter data sets from the memory card to non volatile memory There are two ways of copyi...

Page 364: ...in parallel p0802 20 p0803 0 p0804 1 p0802 20 p0803 0 p0804 2 For POWER ON no PDS 0 on the card PDS 0 is copied from the ROM to the memory card At POWER ON PDS 0 on the card PDS 0 is copied to the ROM Memory card PDS Parameter data set Figure 9 5 Copying parameter data sets Using the memory card for series commissioning The memory card can also be used for series commissioning of several devices w...

Page 365: ...loaded to a device with another article number POWER ON with the memory card inserted then the device signals an inconsistent topology ramp up stops with display 33 on the BOP fault A1420 is output This occurs if e g a parameter set that was generated from a 30 A device is loaded into a 60 A device In this state the user can accept the parameter set by setting p9906 3 The system continues to power...

Page 366: ...erted Note If the memory card is removed without a request being made this can destroy the file system on the memory card 9 1 5 BICO technology Interconnecting signals Every drive contains a large number of interconnectable input and output variables and internal control variables The drive unit can be adapted to a wide range of requirements using BICO technology Binector Connector Technology Digi...

Page 367: ...r of the binector output must be entered as a parameter value BO Binector output signal source Can be used as a source for a binector input Connectors CI Connector input CO Connector output A connector is a digital signal e g in 32 bit format It can be used to emulate words 16 bits double words 32 bits or analog signals Connectors are subdivided into connector inputs signal sink and connector outp...

Page 368: ...he same applies for binector input BI and binector output BO For each CI and BI parameter the parameter list shows under data type the information on the data type of the parameter and the data type of the BICO parameter For CO parameters and BO parameters only the data type of the BICO parameter is shown Notation Data types BICO input Data type parameter Data type BICO parameter Example Unsigned3...

Page 369: ...arameters Internal encoding is required for writing BICO input parameters via PROFIBUS for example Figure 9 7 Internal encoding of the binector connector output parameters 9 1 5 4 Example Interconnecting digital signals Suppose you want to operate a drive via terminals DI 0 and DI 3 on the CUD using jog 1 and jog 2 Figure 9 8 Interconnecting digital signals example ...

Page 370: ...ndividual digital signals p2099 0 1 CI PROFIdrive PZD selection receive bit by bit Fixed values for interconnection using BICO technology The following connector outputs are available for interconnecting any fixed value settings p2900 0 n CO Fixed value_ _1 p2901 0 n CO Fixed value_ _2 p2930 0 n CO Fixed value_M_1 Example These parameters can be used to interconnect the scaling factor for the main...

Page 371: ... seen e g r2 2 characters to the right are invisible L1 1 character to the left is invisible Faults Selects displays other drives with faults Designation of BICO inputs bi ci Designation of BICO outputs bo co Source object of a BICO interconnection with a drive object different than the active one S Is displayed if at least one parameter was changed and the value has not yet been transferred to th...

Page 372: ...n the keys Table 9 6 Keys Key Name Meaning ON Power up the drives for which the ON OFF1 command should come from the BOP Binector output r0019 0 is set using this key OFF Power down the drives for which the ON OFF1 OFF2 or OFF3 commands should come from the BOP Binector outputs r0019 0 1 and 2 are simultaneously reset when this key is pressed After the key has been released binector outputs r0019 ...

Page 373: ...arameters can be selected using the BOP Parameter filter Using the parameter filter in p0004 the available parameters can be filtered according to their particular function Select status display Actual values and setpoints are displayed on the status display The status display can be set via p0006 User parameter list Parameters can be selected for access using the user parameter list in p0013 Hot ...

Page 374: ...status display mode p0013 BOP user defined list p0971 Drive object save parameters Drive object Control Unit CU_DC r0002 Control Unit status display p0003 BOP access level p0004 BOP display filter p0007 BOP backlighting p0008 BOP drive object selection p0009 Device commissioning parameter filter p0011 BOP password input p0013 p0012 BOP password confirmation p0013 r0019 CO BO Control word BOP p0977...

Page 375: ... operating display for each drive object can be set using p0005 and p0006 Using the operating display you can change into the parameter display or to another drive object The following functions are possible Changing the active drive object Press the FN and Arrow up keys the drive object number at the top left flashes Select the required drive object using the arrow keys Confirm with the P key Par...

Page 376: ...er display is reached from the operating display by pressing the P key Parameters can be searched for using the arrow keys The parameter value is displayed by pressing the P key again You can toggle between the drive objects by simultaneously pressing the FN key and an arrow key You can toggle between r00000 and the parameter that was last displayed by pressing the FN key in the parameter display ...

Page 377: ...g Instructions 12 2018 A5E34763375A 375 Value display To switch from the parameter display to the value display press the P key In the value display the values of the adjustable parameters can be increased and decreased using the arrow The cursor can be selected using the FN key Figure 9 11 Value display ...

Page 378: ...perator Panel 20 SINAMICS DCM DC Converter 376 Operating Instructions 12 2018 A5E34763375A Example Changing a parameter Requirement The appropriate access level is set for this particular example p0003 3 Figure 9 12 Example Changing p0013 4 from 0 to 300 ...

Page 379: ...r Operating Instructions 12 2018 A5E34763375A 377 Example Changing binector and connector input parameters For the binector input p0840 0 OFF1 of drive object 2 binector output r0019 0 of the Control Unit drive object 1 is interconnected Figure 9 13 Example Changing indexed binector parameters ...

Page 380: ...ing using the BOP20 Basic Operator Panel 20 SINAMICS DCM DC Converter 378 Operating Instructions 12 2018 A5E34763375A 9 2 3 Displaying faults and alarms Displaying faults Figure 9 14 Faults Displaying alarms Figure 9 15 Alarms ...

Page 381: ... e g the drive The interconnections do not function if a standard PROFIdrive telegram was selected as its interconnection cannot be disconnected Table 9 8 BOP20 control word Bit r0019 Name Example interconnection parameters 0 ON OFF OFF1 p0840 1 No coast down coast down OFF2 p0844 2 No fast stop fast stop OFF3 p0848 7 Acknowledge fault 0 1 p2102 13 Motorized potentiometer raise p1035 14 Motorized ...

Page 382: ... the following features Graphical backlit LCD for plain text display and a bar display of process variables LEDs for displaying the operating states Help function describing the causes of and remedies for faults and alarms Keypad for controlling a drive under normal operating conditions LOCAL REMOTE switchover for selecting the control terminal master control assigned to operator panel or customer...

Page 383: ...e used for Assigning parameters commissioning Monitoring status variables Controlling the drive Diagnosing faults and alarms All the functions can be accessed via a menu Your starting point is the main menu which you can always call up using the yellow MENU key Dialog screen for the main menu This can be accessed with the MENU key Press F2 or F3 to navigate through the menu options in the main men...

Page 384: ... 9 3 Controlling via the AOP30 operator panel SINAMICS DCM DC Converter 382 Operating Instructions 12 2018 A5E34763375A Menu structure of the operator panel Figure 9 17 Menu structure of the AOP30 operator panel ...

Page 385: ...stered during ramping up the system automatically branches from the operation screen into which the jump was made following the ramping up process into the fault screen This also happens if the system is on the operation screen and the first fault is registered here You can use F2 in the LOCAL state to enter the setpoint via the numeric keypad if the drive is in the OPERATION state or the system s...

Page 386: ... set the access level in the menu for safety inhibits which can be called up using the key button The parameters for access levels 1 and 2 are sufficient for simple applications At access level 3 Expert you can change the structure of the function by interconnecting BICO parameters The Parameterization menu offers four options Individual DO Shows the parameters of a DO to be selected in advance Al...

Page 387: ... save process at this point Depending on the configuration this can take from 45 s to several minutes Also refer to Chapter Operation Section Memory card functions 9 3 4 Menu Fault alarm memory When you select this menu a screen appears containing an overview of faults and alarms that are present For each drive object the system indicates whether any faults or alarms are present Fault or Alarm app...

Page 388: ...ot be acknowledged the fault remains 9 3 5 Menu Commissioning Service 9 3 5 1 Drive commissioning Selecting this option enables you to re commission the drive from the main menu using the AOP wizard Basic commissioning A few key parameters such as the maximum speed ramp up time and ramp down time are requested The changes can then be permanently saved in the final confirmation screen Complete comm...

Page 389: ...r example 9 3 5 3 AOP settings Control settings This defines the settings for the control keys in LOCAL mode see the section titled Operation Operation via the operator panel as well as additional settings that are relevant for drive control Display settings In this menu you set the lighting brightness and contrast for the display Define operation screen In this menu you can switch between five op...

Page 390: ...e AOP30 operator panel SINAMICS DCM DC Converter 388 Operating Instructions 12 2018 A5E34763375A The following screenshot shows how entries are assigned to the screen positions Figure 9 21 Positions of entries on the operation screen ...

Page 391: ... value 5 r00021 N_ACT rpm p2000 Actual armature current value 6 r00027 I_ACT A p2002 Armature firing angle 7 r50018 ALF_A Field firing angle 8 r50034 ALF_F Motor temperature rise 9 r50014 0 TEMP Thyristor temperature rise 10 r50014 1 TEMP1 For diagnostic purposes Speed setpoint smoothed r0020 NSET rpm p2000 Actual speed value motor encoder r0061 N_ACT rpm p2000 Actual speed value following smoothi...

Page 392: ...P30 and drive unit are to be synchronized Synchronizing the AOP with the drive enables fault codes and alarms to be date stamped and time stamped in the default setting time stamping occurs in accordance with the CU runtime None factory setting The AOP30 and drive unit times are not synchronized AOP Drive Activating this option synchronizes the AOP and drive unit immediately whereby the current AO...

Page 393: ...Texts of up to 7 characters in length are displayed in full The first 6 characters of texts that are 8 to 25 characters in length are displayed with as the 7th character 2 DO names in the overview of faults and alarms alarm overview The maximum text length is 12 characters Example 2 HOIST 1234 Texts of up to 12 characters in length are displayed in full The first 11 characters of texts that are 13...

Page 394: ...0 V the system displays the following message Alarm weak battery If the battery voltage is 2 V the system displays the following message Caution The battery is dead If the time and or database are unavailable due to lack of voltage after a prolonged system downtime the loss is established by means of a CRC check when the system is switched on again This triggers a message instructing the user to r...

Page 395: ...ge selection menu Note Languages in addition to those that are currently available for the operator panel are available on request 9 3 7 Operation via the operator panel LOCAL mode You activate the control keys by switching to LOCAL mode If the green LED in the LOCAL REMOTE key does not light up the key is not active Note If the OFF in REMOTE function is activated the LED in the LOCAL REMOTE key f...

Page 396: ...he OFF key only functions in LOCAL mode LOCAL REMOTE also during operation factory setting No Yes You can switch between LOCAL and REMOTE when the drive is switched on motor is running No Before switching to LOCAL a check is carried out to determine whether the drive is in the Operation status If it is switchover is prevented and the error message Local mode during operation not possible is output...

Page 397: ... Operation No The JOG key is not active See also function diagram 3125 in the SINAMICS DCM List Manual The speed for the JOG function is entered using parameter p50436 9 3 7 5 Increase setpoint Decrease setpoint You can use the Increase and Decrease keys to enter the setpoint with a resolution of 1 of the maximum speed Alternatively the setpoint can also be entered via the numeric keypad To do thi...

Page 398: ...ys set to the value entered under AOP starting setpoint When the system is switched from REMOTE to LOCAL mode while the drive is switched on motor is running the actual value that was last present is set as the output value for the AOP setpoint AOP setpoint ramp up time factory setting 20 s Defines the speed at which the setpoint specified by the AOP is increased when the key is pressed AOP setpoi...

Page 399: ...out monitoring In LOCAL mode or if OFF in REMOTE is active the drive is shut down after 1 s if the data cable between the AOP and drive is disconnected 9 3 7 10 Operator inhibit lock Parameters disable Operator inhibit lock Parameters disable To prevent the control keys from being operated and parameters from being changed unintentionally you can activate an operator inhibit lock parameters disabl...

Page 400: ...ge Note Operator inhibit lock active The OFF key red is enabled The LOCAL REMOTE ON green JOG CW CCW INCREASE and DECREASE keys are disabled Parameters disable factory setting Not active Active Parameters cannot be changed unless a password is entered Parameters are assigned in the same way as in the operator inhibit lock state If you try to change parameter values the message Note Parameters disa...

Page 401: ...d status This could be caused by a fault within the converter or an external fault triggered for example by the winding temperature monitoring function for the motor The faults are displayed and can be reported to a higher level control system via PROFIBUS What is an alarm An alarm is the response to a fault condition identified by the drive It does not result in the drive being switched off and d...

Page 402: ...e function required can be selected using F2 and F3 and executed by pressing F5 OK The Ack function sends an acknowledgement signal to each drive object The red FAULT LED goes out once all the faults have been acknowledged Figure 9 23 Fault screen You can use F5 Ack to acknowledge a stored fault Figure 9 24 Alarm screen Alarms that are no longer active are removed from the alarm memory with F5 Cle...

Page 403: ...setting is to be saved in the EEPROM If you press Yes the system saves the setting in the EEPROM If you press No the setting is not saved permanently and the S starts flashing to indicate this fact In both cases all changes that have not yet been saved permanently are stored in the EEPROM Depending on the configuration this can take from 45 s to several minutes Also refer to the CompactFlash Card ...

Page 404: ...vice AOP settings Date and Time menu command activate to AOP sets clock in SINAMICS The current time in the AOP30 is then written into the drive In the display for faults and alarms the time stamp is now displayed in the format YY MM DD hh mm in real time The time stamp mode and the current time can be read from the parameters p3100 p3102 and p3103 For details please see the SINAMICS DCM List Manu...

Page 405: ... bidirectional inputs outputs TM31 8 inputs 4 bidirectional inputs outputs 2 relay outputs 2 inputs 2 outputs 1 temperature sensor input TM150 12 inputs for max 12 temperature sensors PT100 PT1000 KTY84 PTC bimetal contact Number depending on connection type Technical data for inputs and outputs For the CUD and power unit see Chapter Connecting Page 91 For the TM15 TM31 and TM150 see Chapter Addit...

Page 406: ...D on the left and the 3 inputs AI 0 AI 1 and AI 2 of a CUD on the right can be operated so that they are averaged during the same measuring interval The 6 mean values are provided on 6 BICOs see FP2083 AI 3 AI 4 AI 5 AI 6 Differential inputs Voltage inputs 10 to 10 V Hardware input filter T 100 µs Sampling measuring procedure Sampling time 250 µs The mean value taken from 4 sampling values is prov...

Page 407: ...cording to PROFIdrive PROFIdrive is the PROFIBUS and PROFINET profile for drive technology with a wide range of applications in production and process automation systems PROFIdrive is independent of the bus system used PROFIBUS PROFINET Note PROFINET for drive technology is standardized and described in the following document PROFIdrive Profile Drive Technology PROFIBUS User Organization e V Haid ...

Page 408: ...ng commissioning operator control and monitoring while the bus is in operation and devices which only exchange non cyclic data with drive units and controllers Examples Programming devices human machine interfaces Communication services Two communication services are defined in the PROFIdrive profile namely cyclic data exchange and acyclic data exchange Cyclic data exchange via a cyclic data chann...

Page 409: ...te interfaces IF1 and IF2 Table 10 5 Properties of IF1 and IF2 IF1 IF2 PROFIdrive Yes No Standard telegrams Yes No Isochronous mode No No Drive object types All All Can be used for PROFINET IO PROFIBUS DP PROFINET IO PROFIBUS DP Cyclic operation possible Yes Yes PROFIsafe possible No No Note For additional information on the IF1 and IF2 interfaces see Chapter Parallel operation of communication in...

Page 410: ...d type of the application processes PROFIdrive features a total of six application classes two of which are discussed here Application class 1 standard drive In the most basic case the drive is controlled via a speed setpoint by means of PROFIBUS PROFINET In this case speed control is fully handled in the drive controller Typical application examples include simple frequency converters for control...

Page 411: ...f the individual drive controllers Specific applications include setpoint cascades winding drives and speed synchronization applications for continuous processes with a continuous web Figure 10 2 Application class 2 Selection of telegrams as a function of the application class The telegrams listed in the table below see also Chapter Telegrams and process data Page 410 can be used in the following ...

Page 412: ...ctured in accordance with the PROFIdrive profile The internal process data links are set up automatically in accordance with the telegram number setting The following standard telegrams can be set via p0922 1 Speed setpoint 16 bit 3 Speed setpoint 32 bit with 1 position encoder 4 Speed setpoint 32 bit with 2 position encoders 20 Speed setpoint 16 bit VIK NAMUR Manufacturer specific telegrams The m...

Page 413: ... 0 62 p2061 0 10 WORD connector input p2051 0 63 p2051 0 24 p2051 0 4 p2051 0 11 Free connector binector converter p2099 0 1 r2094 0 15 r2095 0 15 Notes on telegram interconnections When you change p0922 999 factory setting to p0922 999 the telegrams are interconnected and blocked automatically Exceptions to this are the telegrams 20 220 and 352 Here selected PZDs can be interconnected as required...

Page 414: ...ontrol word 1 STW1 Interconnect PZD send word 1 as status word 1 STW1 Use WORD format for PZD1 One PZD one word Only one of the interconnection parameters p2051 or p2061 can have the value 0 for a PZD word Physical word and double word values are inserted in the telegram as referenced variables They refer to 100 16384 pxxxx However you must take into account the internal scaling of individual phys...

Page 415: ... words and setpoints see function diagram 2440 Abbreviation Name Signal number Data type 1 Interconnection parameter 2 STW1 Control word 1 for telegram 1 3 4 20 352 1 U16 bit by bit STW2 Control word 2 for telegram 3 4 3 U16 bit by bit NSET_A Speed setpoint A 16 bit 5 I16 p1070 NSET_B Speed setpoint B 32 bit 7 I32 p50621 G1_STW Encoder 1 control word 9 U16 p0480 0 G2_STW Encoder 2 control word 13 ...

Page 416: ...eration state remains set 1 BI p0852 1 Enable operation 1 Pulse enable ramp up with active setpoint 4 0 Inhibit ramp function generator 0 The ramp function generator output is set to setpoint 0 1 BI p1140 1 Enable ramp function generator 5 0 Stop ramp function generator 0 The current setpoint is frozen at the ramp function generator output 1 BI p1141 1 Start ramp function generator 6 1 Enable spee...

Page 417: ...otorized potentiometer higher and Motorized potentiometer lower are both 0 or 1 at the same time the current setpoint is frozen 15 1 CDS bit 0 only with telegrams p0922 20 1 Command data set changeover CDS bit 0 is active BI p0810 0 Command data set changeover CDS bit 0 is inactive Reserved When p0922 1 or 352 STW2 control word 2 See function diagram 2444 Table 10 9 Control word 2 STW2 Bit Meaning...

Page 418: ... 0 OFF3 braking along the OFF3 ramp then pulse suppression with switching on inhibited 1 No OFF3 enable is possible p0848 0 r2090 2 3 0 Inhibit operation 1 Enable operation p2816 0 r2090 3 4 0 Set ramp function generator zero 1 Enable ramp function generator p1140 0 r2090 4 5 0 Freeze ramp function generator 1 Continue ramp function generator p1141 0 r2090 5 6 0 Speed setpoint 0 1 Speed setpoint e...

Page 419: ... 4 Reserved 5 1 Bypass ramp function generator p50641 0 r2093 5 6 Reserved 7 1 Speed controller integration value set p50695 0 r2093 7 8 1 Enable droop p50684 0 r2093 8 9 1 Enable speed controller 1 p0856 0 r2093 9 10 Reserved 1 11 0 Speed controlled mode 1 Torque controlled mode p50687 0 r2093 11 12 Reserved 1 13 Reserved 1 14 Reserved 1 15 Controller sign of life toggle bit p2081 15 r2093 15 1 I...

Page 420: ... 1 Negative setpoint The speed is normalized via p2000 NSET_B 4000 0000 hex or 1 073 741 824 dec speed in p2000 Figure 10 3 Normalization of speed Note Operation of motors in the field weakening range If the motors are to be operated in the field weakening range 2 1 the value of parameter p2000 must be set 1 2 x maximum speed of the drive object Gn_STW encoder n control word This process data belo...

Page 421: ...16 r0063 G1_ZSW Encoder 1 status word 10 U16 r0481 0 G1_XIST1 Encoder 1 actual position value 1 11 U32 r0482 0 G1_XIST2 Encoder 1 actual position value 2 12 U32 r0483 0 G2_ZSW Encoder 2 status word 14 U16 r0481 1 G2_XIST1 Encoder 2 actual position value 1 15 U32 r0482 1 G2_XIST2 Encoder 2 actual position value 2 16 U32 r0483 1 E_DIGITAL Digital input 16 bit 21 U16 r2089 2 IAIST_GLATT Absolute actu...

Page 422: ...en acknowledged and the cause has been remedied The active faults are stored in the fault buffer BO r2139 3 0 No fault active There are no faults in the fault buffer 4 Coasting down not active OFF2 inactive 1 Coasting down OFF2 not active BO r0899 4 0 Coasting down active OFF2 An OFF2 command is active 5 Quick stop not active OFF3 inactive 1 Quick stop OFF3 not active BO r0899 5 0 Quick stop activ...

Page 423: ...d or exceeded 12 Holding brake released when p0922 1 or 352 1 Holding brake is released BO r0899 12 0 Holding brake is closed Reserved when p0922 20 13 No motor overtemperature alarm 1 Alarm overtemperature motor not pending BO r2135 14 inverted 0 Motor overtemperature alarm pending 14 Motor rotates forward n_act 0 1 Motor rotates forward n_act 0 BO r2197 3 0 Motor does not rotate forward n_act 0 ...

Page 424: ... comparison value reached or exceeded p2080 10 r2199 1 11 1 Torque limit not reached p2080 11 r1407 7 12 1 Open holding brake p2080 12 r0899 12 13 to 15 Reserved 3 1 ZSW1 BM is formed via binector connector converter BI p2080 0 15 inversion p2088 0 0 p2088 0 15 2 The drive object is ready for acceptance 3 Interconnection is not disabled ZSW2_BM status word 2 metal industry See function diagram 242...

Page 425: ...tatus word Gn_XIST1 encoder n actual position value 1 Gn_XIST2 encoder n actual position value 2 This process data belongs to the encoder interface E_DIGITAL CU_ZSW1 This process data is part of the central process data IAIST_GLATT The absolute current actual value smoothed with p0045 is displayed MIST_GLATT The actual torque value smoothed with p0045 is displayed PIST_GLATT The active power smoot...

Page 426: ...d transmits the process data of encoder 1 The following process data is available for the encoders Gn_STW encoder n control word n 1 2 Gn_ZSW encoder n status word Gn_XIST1 encoder n act pos value 1 Gn_XIST2 encoder n act pos value 2 Note Encoder 1 Motor encoder Encoder 2 Direct measuring system Example of encoder interface Figure 10 4 Example of encoder interface encoder 1 Two actual values encod...

Page 427: ... more than 1 function is activated then the following applies The values for all functions cannot be read until each activated function has terminated and this has been confirmed in the corresponding status bit ZSW 0 1 2 3 0 signal again Reference mark search It is possible to search for a reference mark External zero mark Flying measuring Positive and negative edges can be simultaneously selected...

Page 428: ... Instructions 12 2018 A5E34763375A Bit Name Signal status description 15 Acknowledge encoder error 0 1 Request to reset encoder errors 0 No request Example Reference mark search Assumptions for the example Distance coded reference mark Two reference marks function 1 function 2 Position control with encoder 1 ...

Page 429: ...unctions 10 3 Communication according to PROFIdrive SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 427 Figure 10 5 Sequence chart for Reference mark search Encoder 2 control word G2_STW See G1_STW ...

Page 430: ... 1 Function 2 Reference mark 2 2 Function 3 Reference mark 3 3 Function 4 Reference mark 4 Note Bit x 1 function active Bit x 0 function inactive 4 5 6 7 Status Value 1 4 available Applies to reference mark search Bit Meaning 4 Value 1 Reference mark 1 Probe 1 rising edge 5 Value 2 Reserved 6 Value 3 Reserved 7 Value 4 Reserved Note Bit x 1 value available Bit x 0 value not available Only one sing...

Page 431: ...actual value sensing is active Note The error code is stored in Gn_XIST2 0 No error is active Encoder 1 actual position value 1 G1_XIST1 Resolution Encoder lines 2n n Fine resolution no of bits for internal multiplication The fine resolution is specified via p0418 Used to transfer the cyclic actual position value to the controller The transferred value is a relative free running actual value Any o...

Page 432: ...ion value 2 G1_XIST2 Different values are entered in Gx_XIST2 depending on the function Priorities for Gx_XIST2 The following priorities should be considered for values in Gx_XIST2 Figure 10 7 Priorities for functions and Gx_XIST2 Resolution Encoder pulses 2n n Fine resolution no of bits for internal multiplication Figure 10 8 Subdivision and settings for Gx_XIST2 ...

Page 433: ...erence mark 2 3 or 4 is requested Switchover to Flying measurement during search for reference mark Command Read value x set during search for reference mark Inconsistent position measured value with distance coded reference marks 5 Abort retrieve reference value More than four values requested No value requested Requested value not available 6 Abort flying measurement No probe configured p0488 p0...

Page 434: ...als encoders 1 2 4735 Encoder evaluation Reference mark search with external zero mark encoders 1 2 Overview of important parameters see SINAMICS DCM List Manual Adjustable parameter drive CU_S parameter is marked p0418 0 15 Fine resolution Gx_XIST1 in bits p0419 0 15 Fine resolution absolute value Gx_XIST2 in bits p0480 0 2 CI Encoder control word Gn_STW signal source Display parameters drive r04...

Page 435: ... not possible Reserved 3 28 In accordance with the PROFIdrive profile definition 29 0 1 Encoder switchable Encoder not switchable 30 0 1 Interface information still to be received No further interface information will be received 31 0 1 Data in the substructure is invalid Data in the substructure is valid 10 3 2 6 Central control and status words Description The central process data exists for dif...

Page 436: ...CU has control Once the propagated faults have been acknowledged at all drive objects the fault is also implicitly acknowledged at drive object 1 DO1 CU p3116 r2090 10 1 External control has control The propagated faults must be acknowledged at all drive objects and must also be explicitly acknowledged at drive object 1 DO1 CU 11 15 Reserved A_DIGITAL digital outputs This process data can be used ...

Page 437: ...081 7 r2139 7 8 1 Synchronize system time p2081 8 r0899 8 9 1 No group alarm present p2081 9 r3114 9 10 1 No group fault present p2081 10 r3114 10 11 Reserved always 1 12 15 Reserved E_DIGITAL digital inputs See function diagram 2498 Table 10 24 Description of E_DIGITAL digital inputs Bit Meaning Interconnection parameter 1 0 CUD digital input 4 DI 4 2 p2082 0 r53010 8 1 CUD digital input 5 DI 5 2...

Page 438: ...ICS messages Faults Alarms Faults Alarms Fault alarm PN GSD Yes Yes No No Is detected and localized TIA Yes Yes Yes Yes Is detected and localized allows problems to be directly resolved The alarms and faults correspond to the error classes defined in the PROFIdrive profile You can select whether alarms and faults are transferred to a higher level controller either as SINAMICS messages or using the...

Page 439: ...can receive diagnoses Transmission in the case of cyclic communication For PROFINET there is a unique assignment of the drive objects to the slots of the cyclic communication The diagnostics is issued at the MAP PAP submodule Transmission in the case of acyclic communication There is no slot or subslot configured at which diagnostics can be issued Faults or alarms that occur are routed along the B...

Page 440: ...terfaces IF1 and IF2 using indices For example the following applications are possible PROFIBUS DP for control and PROFINET to acquire actual values measured values of the drive PROFIBUS DP for control and PROFINET for engineering only Mixed mode with two masters the first for logic and coordination and the second for technology SINAMICS Link via IF1 CBE20 Communication Board Ethernet PROFIBUS onl...

Page 441: ...point actual value TM31 5 5 5 5 Max PZD 16 bit setpoint actual value TM15DI_DO 5 5 5 5 Max PZD 16 bit setpoint actual value TM150 5 5 5 5 Max PZD 16 bit setpoint actual value CU device 20 25 20 25 Table 10 27 Implicit assignment of hardware to cyclic interfaces for p8839 0 p8839 1 99 Plugged hardware interface IF1 IF2 No option only use Control Unit onboard interface PROFIBUS PROFINET or USS Contr...

Page 442: ...assignment Description Assigning the hardware for cyclic communication via PZD interface 1 and interface 2 Values 0 Inactive 1 Control Unit onboard 2 COMM BOARD 99 Automatic For p8839 the following rules apply The setting of p8839 applies for all drive objects of a Control Unit device parameter For the setting p8839 0 99 and p8839 1 99 automatic assignment factory setting the hardware used is auto...

Page 443: ...s are available for acyclic communication The following options are available for reading and writing parameters S7 protocol This protocol uses the STARTER commissioning tool for example in online mode via PROFIBUS PROFIdrive parameter channel with the following data sets PROFIBUS Data block 47 0x002F The DPV1 services are available for master class 1 and class 2 PROFINET Data block 47 and 0xB02F ...

Page 444: ... parameter number and subindex Concurrent access by several PROFIBUS masters master class 2 or PROFINET IO supervisor e g commissioning tool Transfer of different parameters in one access multiple parameter request Transfer of complete arrays or part of an array possible Only one parameter request is processed at a time no pipelining A parameter request response must fit into a data set max 240 by...

Page 445: ... address Attribute Number of elements 4 Parameter number 6 Subindex 8 nth parameter address Attribute Number of elements Parameter number Subindex 1st parameter value s Format Number of values Values nth parameter value s Format Number of values Values Table 10 29 Parameter response Parameter response Offset Values for read access only Error values for negative response only Response header Reques...

Page 446: ...t execution was positive or negative Negative means Cannot execute part or all of request The error values are transferred instead of the values for each subresponse Drive object number Unsigned8 0x00 0xFF Number Specification of the drive object number for a drive unit with more than one drive object Different drive objects with separate parameter number ranges can be accessed over the same DPV1 ...

Page 447: ...rite access it is preferable to specify data types according to the PROFIdrive profile Bytes words and double words are also possible as a substitute Number of values Unsigned8 0x00 0xEA No 0 234 Limited by DPV1 telegram length Specifies the number of subsequent values Error values Unsigned16 0x0000 0x00FF Significance of the error values refer to the following table Error values in the DPV1 param...

Page 448: ...xecuted The read request is refused because know how protection is active 0x0B No operating priority Modification access with no operating priority 0x0F No text array exists Access to a text array that does not exist the parameter value exists 0x11 Request cannot be executed due to operating status Access is temporarily not possible for unspecified reasons 0x14 Illegal value Modification access wi...

Page 449: ...g state power unit p0010 2 0x70 Parameter s s Write access only in the quick commissioning mode p0010 1 0x71 Parameter s s Write access only in the ready mode p0010 0 0x72 Parameter s s Write access only in the commissioning state parameter reset p0010 30 0x73 Parameter s s Write access only in the commissioning state Safety p0010 95 0x74 Parameter s s Write access only in the commissioning state ...

Page 450: ... device device p0009 not equal to 0 0x81 Parameter s s must not be written during download 0x82 Transfer of master control is blocked by BI p0806 0x83 Parameter s s Requested BICO interconnection not possible BICO output does not supply float values The BICO input however requires a float value 0x84 Parameter s s Parameter change inhibited refer to p0300 p0400 p0922 0x85 Parameter s s Access metho...

Page 451: ...ints provide you with the following information The number of drive objects that exist in the drive system The numbers of the existing drive objects 3 Following this parameter r0107 p0107 Drive object type is read for each drive object indicated by the drive object number Depending on the drive object parameter 107 can be either an adjustable parameter or a display parameter The value in parameter...

Page 452: ...ubindex 0 dec 8 Information about the parameter request Request reference The value is selected at random from the valid value range The request reference establishes the relationship between request and response Request ID 01 hex This identifier is required for a read request Axis 02 hex Drive 2 fault buffer with drive and device specific faults Number of parameters 01 hex One parameter is read A...

Page 453: ...es 08 hex 4 5 1st value 1355 dec 6 2nd value 0 dec 8 8th value 0 dec 20 Information about the parameter response Request reference mirrored This response belongs to the request with request reference 25 Response ID 01 hex Read request positive values stored as of 1st value Axis mirrored number of parameters The values correspond to the values from the request Format 06 hex Parameter values are in ...

Page 454: ...n read and write data sets in conformance with PROFIdrive DPV1 Task description Jog 1 and 2 are to be set up via the input terminals of the CUD A parameter request is to be used to write the corresponding parameters as follows BI p1055 r53010 0 Jog bit 0 BI p1056 r53010 6 Jog bit 1 p50436 0 5 Jog 1 speed setpoint p50436 1 10 Jog 2 speed setpoint The request is to be handled using a request and res...

Page 455: ...x Number of elements 01 hex 22 23 Parameter number 50436 dec 24 Subindex 1 dec 26 1st parameter value s Format 07 hex Number of values 01 hex 28 29 Value CF12 hex 30 Value 0400 hex 32 2nd parameter value s Format 07 hex Number of values 01 hex 34 35 Value CF12 hex 36 Value 0406 hex 38 3rd parameter value s Format 08 hex Number of values 01 hex 40 41 Value 40A0 hex 42 Value 0000 hex 44 4th paramete...

Page 456: ...a type floating point Number of values 01 hex A value is written to each parameter in the specified format Value BICO input parameter Enter signal source Adjustable parameter Enter value 2 Initiating the parameter request 3 Evaluating the parameter response Parameter response Offset Response header Request reference mirrored 40 hex Response ID 02 hex 0 Axis mirrored 02 hex Number of parameters 04 ...

Page 457: ...te Position of PROFIBUS connection and diagnostics LEDs The PROFIBUS connection and diagnostics LEDs are located on the Control Unit CUD The PROFIBUS connection is via a 9 pin Sub D socket X126 The connections are electrically isolated See also Figure 6 44 Terminal connector arrangement on the Control Unit CUD Page 156 and Chapter Description of the LEDs on the CUD Page 635 PROFIBUS connection Tab...

Page 458: ... No 6GK1500 0FC10 Figure 10 11 PROFIBUS bus connector Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus otherwise the data will not be transmitted properly Principle The terminating resistors must only be switched on at both ends of the bus line the resistors must be switched off at all other connectors The cable shield must be co...

Page 459: ... time critical data communication at field level Note PROFIBUS for drive technology is standardized and described in the following document PROFIdrive Profile Drive Technology PROFIBUS User Organization e V Haid und Neu Straße 7 D 76131 Karlsruhe Germany http www profibus com NOTICE Destruction of the CAN bus nodes No CAN cables must be connected to interface X126 If CAN cables are connected the C...

Page 460: ...her masters or handle communication with the assigned slaves in a master slave procedure PROFIBUS telegram for cyclic data transmission and acyclic services Each drive unit that supports cyclic process data exchange uses a telegram to send and receive all the process data A separate telegram is sent in order to perform all the acyclic services read write parameters under a single PROFIBUS address ...

Page 461: ...gurations are permitted that do not take into account all of the drive objects that are present in the drive system Example The following configurations for example are possible Configuration with CU_DC DC_CTRL Configuration with DC_CTRL TM31 TM31 etc 10 4 2 2 Example of a telegram structure for acyclic data acquisition Task The drive system comprises the following drive objects SINAMICS DCM with ...

Page 462: ...structions 12 2018 A5E34763375A DP slave properties Overview Drive ES STARTER Figure 10 13 Slave properties Overview When you click Details the properties of the configured telegram structure are displayed e g I O addresses axis separator DP slave properties Details Figure 10 14 Slave properties Details ...

Page 463: ...t CUD 126 For the right CUD 125 Each PROFIBUS address in a PROFIBUS line can only be assigned once When several Control Units are connected to a PROFIBUS line you set the addresses differently than the factory setting The PROFIBUS address can be changed Using the BOP20 only possible on the left CUD Using the AOP30 if available Using STARTER You must switch to DO 1 CU to change the bus address usin...

Page 464: ...6 Free telegram PZD 32 32 Free telegram PZD 64 64 Slave to slave PZD 1 Slave to slave PZD 2 Slave to slave PZD 4 Slave to slave PZD 8 The SINAMICS S DXB GSD file contains among other things standard telegrams free telegrams and slave to slave telegrams for configuring direct data exchange With the aid of these telegram parts and an axis separator a telegram for the drive unit must be composed for ...

Page 465: ...the PROFIBUS cables Bus terminating resistor The bus terminating resistors in the PROFIBUS plugs must be set as follows First and last nodes in the line Switch on terminating resistor Other nodes in the line Switch off terminating resistor Shielding of the PROFIBUS cables The cable shield must be connected in the plug through a large surface area at both ends See also Chapter PROFIBUS connection P...

Page 466: ...ith zeros The setting without PZD can be defined on a node or object e g infeed controlled via terminals 4 Assign the I O addresses according to the user program 10 4 3 4 Diagnostics options The standard slave diagnostics can be read online in the HW config 10 4 3 5 SIMATIC HMI addressing You can use a SIMATIC HMI as a PROFIBUS master master class 2 to access SINAMICS directly With respect to SIMA...

Page 467: ...ned 16 REAL for float Area DB DB data block number Parameter number 1 65535 DBB DBW DBD data block offset Drive object No and sub index Bit 15 10 Drive object No 0 63 Bit 9 0 Sub index 0 1023 Or expressed differently DBW 1024 drive object No sub index Length Not activated Acquisition cycle Any Number of elements 1 Decimal places Any Note You can operate a SIMATIC HMI together with a drive unit ind...

Page 468: ... the DO DC_CTRL If no OFF response is to be triggered the fault response can be reparameterized accordingly Fault F01910 can be acknowledged immediately The drive can then be operated even without PROFIdrive Figure 10 15 Monitoring of telegram failure with a bus fault Telegram failure with a CPU stop After telegram failure bit r2043 0 is set to 1 Binector output r2043 0 can be used for a quick sto...

Page 469: ...C_CTRL p2044 0 s Sequence 1 Following a telegram failure and once the additional monitoring time p2047 has elapsed binector output r2043 0 of drive object CU switches to 1 Alarm A01920 and fault F01910 are output at the same time for the DC_CTRL drive objects 2 When F01910 is output an OFF3 is triggered for the drive Note The additional monitoring time p2047 is only useful for cyclic communication...

Page 470: ...bed in this chapter Direct data exchange Data Exchange Broadcast DXB req Direct data exchange is used in the following Figure 10 17 Direct data exchange with the publisher subscriber model Publisher With the direct data exchange function at least one slave must act as the publisher The publisher is addressed by the master when the output data is transferred with a modified layer 2 function code DX...

Page 471: ... are possible on the drive unit itself This internal link corresponds as far as the timing is concerned to a link via PROFIBUS Requirements The following requirements should be observed for the direct data exchange function STARTER as of Version 4 2 Configuration Drive ES Basic Drive ES SIMATIC or Drive ES PCS7 as of Version 5 3 SP3 Alternatively using a GSD file Firmware as of Version 1 2 The max...

Page 472: ...n telegram when bus communication is being established 10 4 4 2 Activating parameterizing slave to slave communication The direct data exchange function must be activated in the publishers as well as in the subscribers whereby only the subscriber is to be configured The publisher is automatically activated during bus startup Activation in the publisher The master is informed abut which slaves are ...

Page 473: ...ication is established Figure 10 18 Filter block in the parameterizing telegram SetPrm Configuration telegram ChkCfg Using the configuration telegram a slave knows how many setpoints are to be received from the master and how many actual values are to be sent to the master For direct data exchange a special space ID is required for each tap The PROFIBUS configuration tool e g HW Config generates t...

Page 474: ...3 Commissioning of the PROFIBUS slave to slave communication The commissioning of direct data exchange between two SINAMICS drives using the additional Drive ES Basic package is described below Settings in HW Config The project below is used to describe the settings in HW Config Figure 10 19 Example project of a PROFIBUS network in HW Config ...

Page 475: ...A5E34763375A 473 Procedure 1 Select a slave e g SINAMICS DCM and use its properties to configure the telegram for the connected drive object 2 In the Configuration tab of the drive unit select e g the standard telegram 1 for the associated drive in the telegram selection Figure 10 20 Telegram selection for drive object ...

Page 476: ...n go to the detail view Slots 4 5 contain the actual value setpoint for the drive object Slots 7 8 are the telegram portions for the actual value setpoint of the CU Figure 10 21 Detail view of slave configuration 4 The Insert slot button can be used to create a new setpoint slot for the SINAMICS DCM drive object Figure 10 22 Insert new slot ...

Page 477: ...quested are listed here It also provides the possibility of sharing data via direct data exchange within the same drive group 7 The I O address column displays the start address for each DO Select the start address of the DO data to be read This is 200 in the example If the complete data of the publisher is not read set this via the Length column You may also offset the start address for the reque...

Page 478: ... configured direct data exchange relationships which correspond to the current status of the configuration in HW Config Figure 10 24 Direct data exchange Overview 9 When the direct data exchange link has been created the standard telegram for the drive object is replaced with the User defined telegram in the configuration overview Figure 10 25 Telegram assignment for direct data exchange ...

Page 479: ...re 10 26 Details after the creation of the direct data exchange link 11 You must adjust the standard telegrams accordingly for every DO drive object of the selected CU that shall actively participate in direct data exchange Commissioning in STARTER Direct data exchange is configured in HWConfig and is simply an extension of an existing telegram Telegrams can be extended in STARTER e g p0922 999 Fi...

Page 480: ...for the input data and output data according to the settings in HW Config For direct data exchange links the input data consists of the telegram component of the master and the direct data exchange data 3 Then set the telegram component in the telegram selection to the standard telegram for drive objects in the example Standard telegram 1 which results in a split display of the telegram types stan...

Page 481: ...479 Figure 10 29 Configuring the PROFIBUS direct data exchange in STARTER To connect the drive objects to the process data which is received via direct data exchange you also need to connect the appropriate connectors to the corresponding signal sinks A list for the connector shows all signals that are available for interconnection ...

Page 482: ...iptions of functions 10 4 Communication via PROFIBUS DP SINAMICS DCM DC Converter 480 Operating Instructions 12 2018 A5E34763375A Figure 10 30 Linking the PZDs for direct data exchange with external signals ...

Page 483: ...16 16 Free telegram PZD 32 32 Free telegram PZD 64 64 Slave to slave PZD 1 Slave to slave PZD 2 Slave to slave PZD 4 Slave to slave PZD 8 The SINAMICS S DXB GSD file contains among other things standard telegrams free telegrams and slave to slave telegrams for configuring direct data exchange The user must take these telegram parts and an axis separator after each drive object to compose a telegra...

Page 484: ... DP address of the setpoint source of the respective PZD r2074 and r2075 enable the source of a direct data exchange relationship to be verified in the subscriber Note The subscribers do not monitor the existence of an isochronous publisher sign of life Faults and alarms with PROFIBUS direct data exchange Alarm A01945 signals that the connection to at least one publisher of the drive device is mis...

Page 485: ...gnments are possible Setting Code for parameter assignment Inactive 0 PROFIdrive error classes 1 When establishing the communication between SINAMICS and a master controller the activated diagnostics mode of this master controller is first transferred to the drive With activated diagnostics SINAMICS first transfers all pending messages to the master controller Messages The following PROFIBUS error...

Page 486: ...mmunication connection wiring Check the bus configuration cycles Actual position speed value error An illegal signal state was detected while evaluating the encoder signals track signals zero marks absolute values etc Check the encoder state of the encoder signals Observe the maximum permissible frequencies Internal communication faulted The internal communication between the SINAMICS components i...

Page 487: ...ne operation via PROFINET IO Online operation via IP Requirements STARTER with Version 4 1 5 SINAMICS DCM is supported starting only from STARTER Version 4 1 5 CBE20 STARTER via PROFINET IO example Figure 10 32 STARTER via PROFINET example Procedure for activating online mode with PROFINET 1 Assign the PG PC a fixed free IP address In our example we have selected 169 254 11 1 Set the subnet mask t...

Page 488: ...t the Network and Sharing Center function 3 For your network card that is displayed click the connection link 4 Click in the status dialog of the connection on Properties and acknowledge the subsequent confirmation prompt with Yes 5 In the properties dialog of the connection select the Internet protocol 4 TCP IPv4 element and then click Properties 6 In the properties dialog activate the Use the fo...

Page 489: ...he menu Tools Set PG PC interface 2 Select the Access point of the application and therefore the interface parameter assignment in the example we use the access point S7ONLINE STEP 7 and the interface parameterization TCP IP Auto Belkin F5D 5055 Figure 10 34 Setting the PG PC interface If the desired interface does not yet exist in the selection list you can create it 3 Click the Select button Fig...

Page 490: ...he interface 5 Click the Install button The selected module is then listed in the Installed list 6 Click the Close button You can then check the IP address of the integrated Ethernet interface as follows 1 Select the drive unit and call the shortcut menu Target device Online access 2 Click the Module addresses tab The IP address that you set must be located under Connect to target station Figure 1...

Page 491: ... for available nodes connected to PROFINET The Control Unit is identified and displayed under Accessible nodes as the bus node with the IP address 0 0 0 0 without any type information Figure 10 37 Bus nodes found 5 Right click the bus node entry to open the shortcut menu Edit Ethernet node In the selection window that opens Edit Ethernet node you will also see the MAC address 6 Under Set IP config...

Page 492: ...t not exceed 63 characters The device name must not take the form n n n n n 0 999 The device name must not begin with the character sequence port xyz or port xyz abcde a b c d e x y z 0 9 In the Device name field enter the name that you have selected 10 Click the Assign name button The data transfer is confirmed 11 Click the Update button The bus node is detected as drive unit and is consecutively...

Page 493: ...ernet based automation standard defined by PROFIBUS International PROFIBUS user organization PROFINET IO is a manufacturer independent communication and engineering model PROFINET IO defines every aspect of the data exchange between IO controllers devices with what is known as master functionality and the IO devices those with what is known as slave functionality as well as carrying out parameteri...

Page 494: ...ommunicat ing time critical IO user data PROFINET IO therefore uses its own real time channel rather than TCP IP Real time means that a system processes external events over a defined period Determinism Determinism means that a system will react in a predictable deterministic manner With PROFINET IO with IRT it is possible to precisely determine predict transmission times PROFINET IO with RT Real ...

Page 495: ...IP protocol is a prerequisite for establishing a connection and parameterization To allow a PROFINET device to be addressed as a node on Industrial Ethernet this device requires a unique IP address in the network The IP address is made up of 4 decimal numbers with a range of values from 0 through 255 The decimal numbers are separated by a decimal point The IP address comprises The address of the n...

Page 496: ...f STEP 7 Note You can enter the address data for the ports of the optional CBE20 module in STARTER in the expert list using parameters p8940 p8941 p8942 and p8943 Replacing the Control Unit CUD IO device If the IP address and device name are stored in non volatile memory this data is also forwarded with the memory card of the Control Unit If a complete Control Unit needs to be replaced due to a de...

Page 497: ...lay the sequence of drive objects for a commissioned drive system in online mode in the project navigator under Drive unit Communication Telegram configuration When you create the configuration on the controller side e g HW Config the process data capable drive objects for the application are added to the telegram in this sequence The following drive objects can exchange process data Control Unit ...

Page 498: ...n p8943 0 3 CBE20 subnet mask of station p8944 CBE20 DHCP mode p8945 CBE20 interface configuration r8950 0 239 CBE20 name of active station r8951 0 3 CBE20 IP address of active station r8952 0 3 CBE20 default gateway of active station r8953 0 3 CBE20 subnet mask of active station r8954 CBE20 DHCP mode active r8955 0 5 CBE20 MAC address of station r8959 CBE20 DAP ID 10 5 3 Drive control with PROFIN...

Page 499: ...lementing cyclic communication via PROFINET IO see Chapter Communication according to PROFIdrive cyclic communication DCP flashing This function checks the correct assignment to a module and its interfaces 1 In HW Config or the STEP 7 Manager select the menu item Target system Ethernet Edit Ethernet node The Edit Ethernet Node dialog box opens 2 Click the Browse button The Browse Network dialog bo...

Page 500: ...ommissioning tool You can go online with STARTER in a number of ways which are illustrated below Figure 10 39 Connecting the IO supervisor Note SINAMICS does not support routing from PROFIBUS to PROFINET and vice versa Note If a CBE20 Communication Board Ethernet fails e g due to a power failure then communication with the subsequent nodes is interrupted at this point ...

Page 501: ...a transfer is only briefly interrupted as the system switches over to the redundant data path If a short term interruption is not permitted data transfer must be set to IRT High Performance The uninterruptible MRRT is automatically set From a CBE20 only the first two ports are capable of establishing a ring topology Note In order to use the ring topology the GSDML file version V2 3 must be install...

Page 502: ...scribed here for reasons of completeness In addition to the bandwidth reservation the telegram traffic can be further optimized by configuring the topology This enhances the performance during data exchange and the deterministic behavior The IRT time interval can thus be further optimized or minimized with respect to IRT high flexibility In addition to the isochronous data transfer provided by IRT...

Page 503: ...RT high performance interval Isochronous application in the IO controller No No Yes Determinism Variance of the transmission duration by started TCP IP telegrams Guaranteed transmission of the IRT high flexibility tele grams in the current cycle by the reserved bandwidth Exactly planned transfer times for transmission and receiving are guaranteed for any topologies Reload the network configuration...

Page 504: ...hronized form a synchronization domain The whole domain must be set to a single specific RT class real time class for synchronization Different synchronization domains can communicate with one another via RT For IRT all IO devices and IO controllers must be synchronized with a common synchronization master RT allows an IO controller to communicate with a drive unit outside a synchronization domain...

Page 505: ...64 128 1 2 4 8 162 Range odd 3 375 625 750 875 1125 1250 µs 3875 µs increment 125 µs Not supported 5 1 Explanations for the previous table 1 It is only possible to set send cycles from the even range when IO devices with RT class RT are assigned to a synchronization domain Likewise only the reduction ratios from the even range can be set for a send cycle setting from the even range 2 It is general...

Page 506: ...dance with the topology Otherwise the wiring between devices is entirely optional Topology rules for IRT Mixed operation is not supported by STEP 7 V5 4 SP4 i e IRT high performance cannot be combined with IRT high flexibility in the same synchronization domain A synchronization domain with IRT high performance can contain a maximum of one IRT high performance island Island means that the devices ...

Page 507: ...1 352 free PZD 16 16 32 32 PZD 2 2 2 4 2 6 64 64 Encoder MAP Reserved Telegrams 81 82 83 free PZD 4 4 PZD 2 2 2 4 2 6 4 12 TM31 TM15 DI_DO MAP Reserved Telegrams no free PZD 4 4 Reserved 5 5 TM150 MAP Reserved Telegrams no free PZD 4 4 Reserved 7 7 Control Unit MAP Reserved Telegrams 390 free PZD 4 4 Reserved 20 25 TM15 TM17 Not supported The telegrams in subslots 2 3 and 4 can be freely configure...

Page 508: ...d does not have to be inserted p8835 5 Modbus TCP The memory card must remain inserted Identification of the firmware version Using parameter r8858 the loaded firmware version of the PROFINET interface can be identified uniquely Overview of important parameters see SINAMICS DCM List Manual p8835 CBE20 firmware selection r8858 0 39 COMM BOARD read diagnostics channel r8859 0 7 COMM BOARD identifica...

Page 509: ...nfiguration tool HW Config TIA Portal etc Figure 10 41 Activation of PROFINET The following parameter assignments are possible Setting Code for parameter assignment Inactive 0 PROFIdrive error classes 1 When establishing the communication between SINAMICS and a master controller the activated diagnostics mode of this master controller is first transferred to the drive With activated diagnostics SI...

Page 510: ...e ambient temperature control cabinet ventilation Ground fault inter phase short circuit detected A ground fault inter phase short circuit was detected in the power cables or in the motor windings Check the power cables connection Check the motor Motor overload The motor was operated outside the permissible limits temperature current torque etc Check the load cycles and set limits Check the ambien...

Page 511: ...Identify and check the relevant limit Check the setpoint specification of the higher level controller Error in the parameterization configuration commissioning procedure An error was identified in the parameterization or in a commissioning procedure or the parameterization does not match the actual device configuration Determine the exact cause of the error with the commissioning tool adapt the pa...

Page 512: ...r designation Format Size octets Initialization SINAMICS parameters Meaning I M 0 IM_SUPPORTED r8820 62 63 The parameter indicates which I M data sets are supported The value 0x1E indicates that I M data sets 1 4 are available I M 1 TAG_FUNCTION Visible string 32 Space 0x20 0x20 p8806 0 31 Text that identifies the function or task of the device I M 1 TAG_LOCATION Visible string 22 Space 0x20 0x20 ...

Page 513: ...it The second four octets 4 7 contain the content of parameter r9782 index 0 SI change monitoring time stamp Control Unit The remainder octets 8 53 contains zeroes The I M data sets 1 3 are stored permanently in the parameters p8806 p8808 Essential properties of these 3 parameters They can be displayed in the STARTER expert list The SINAMICS Reset parameter p0976 1 p0970 1 function does not have a...

Page 514: ... CBE20 must be inserted for each drive object The following applies for the CUD An Advanced CUD must be inserted The memory card the device firmware must be inserted Send and receive data The SINAMICS Link telegram contains 32 indices 0 31 for the process data PZD1 32 Each PZD is precisely 1 word long 16 bits Indices that are not required are automatically filled with zeros There is always a fixed...

Page 515: ...ive object The number of PZDs that can be evaluated corresponds to communication according to PROFIdrive however for SINAMICS Link it is limited to a maximum of 32 PZDs If as a result of a project download parameters of the CBE20 are change then alarm A08531 is output In this case a POWER ON is required to activate the values Transmission time A transmission time of up to 1 5 ms is possible when u...

Page 516: ...ou must also make the following parameter settings in order to assign e g IF1 to SINAMICS Link For IF1 p8839 0 2 COMM BOARD For IF2 p8839 1 1 Control Unit onboard The data in the additional description are applicable for the case IF1 SINAMICS Link The number of the respective node must be entered manually in parameter p8836 Each node must be assigned a different number Enter the numbers in ascendi...

Page 517: ...s controller in the word format r2050 r8850 Selects the PZD actual values to be sent to the fieldbus controller in the word format p2051 p8851 Displays the PZD actual values sent to the fieldbus controller in the word format r2053 r8853 Connector output to interconnect the PZD setpoints received from the fieldbus controller in the double word format r2060 r8860 Selects the PZD actual values to be ...

Page 518: ...r p0009 0 ready 8 Execute a Copy RAM to ROM 9 Carry out a POWER ON switch off the Control Unit and switch on again Sending data Note The parameters listed in the following description refer to the assignment of SINAMICS Link to IF1 If you assigned SINAMICS Link to IF2 then you find the corresponding parameters in the Table 10 41 Corresponding parameters Page 515 In this example the first Control U...

Page 519: ...rque value part 1 r0080 4 Actual torque value part 2 5 5 Actual fault code r2131 6 6 0 0 0 15 0 0 0 31 0 0 0 Table 10 43 Compile send data of drive 2 DO3 p2051 x Index p2061 x Index Contents From parameter Slots in the send buffer p8871 x x Telegram word 0 51 0 0 ZSW1 r0899 6 7 1 Actual speed value part 1 r0061 0 7 8 Actual speed value part 2 8 9 3 Actual torque value part 1 r0080 9 10 Actual torq...

Page 520: ...of p8871 0 31 with zeros 4 The sequence of the PZDs in the send telegram of this node are defined in parameter p8871 0 31 by the entries in the required slots Receiving data The sent telegrams of all nodes are simultaneously available at the SINAMICS Link Each telegram has a length of 32 PZD Each telegram has a marker of the sender You select those PZD that you want to receive for the relevant nod...

Page 521: ...61 6 9 1 PZD 10 9 r0080 Actual torque value part 1 10 1 PZD 11 Actual torque value part 2 p2051 7 11 1 PZD 12 11 r2131 Actual fault code p2051 8 12 1 PZD 13 12 r2138 Control word faults alarms p2061 9 13 1 PZD 14 13 r0046 Missing enables part 1 14 1 PZD 15 Missing enables part 2 15 0 PZD 16 15 0 Empty 31 0 PZD 32 31 0 0 1 Tel word Telegram word Note For double words two PZD must be read in success...

Page 522: ...ICS Link mode using p8835 3 3 Limit the maximum number of nodes for all nodes with p8811 8 By setting p8811 parameter p8812 1 is preassigned and parameter p8836 if necessary is corrected 4 Assign the node numbers for the devices involved Node 1 device 1 p8836 1 Node 2 device 2 p8836 2 5 Make the following interface setting for all nodes For IF1 p8839 0 2 COMM BOARD For IF2 p8839 1 1 Control Unit o...

Page 523: ...2050 0 r2060 1 and r2060 3 subsequently contain after step 13 the values of PZD 1 PZD 2 and PZD 3 of node 1 9 Define the send data for node 2 Specify the PZD that node 2 should send p2051 0 drive1 r0899 PZD length is 1 word Place this PZD in the send buffer p8871 of node 2 p8871 0 1 10 Define the receive data for node 1 Specify the data that should be placed in the receive buffer p8872 of node 1 i...

Page 524: ...essage contains the number of the faulted node After you have resolved the fault at the node involved and the system has identified the node the system automatically withdraws the alarm If several nodes are involved the message occurs a multiple number of times consecutively with different node numbers After you have resolved all of the faults the system automatically withdraws the alarm When a no...

Page 525: ...ation cycle of 1 ms p2048 or p8848 1 ms Bus cycle ms Transmission time ms Sync both Sync send Sync receive Async both 0 5 1 0 1 5 1 3 1 6 1 0 1 5 2 1 2 1 2 2 2 0 3 0 3 6 3 1 2 8 Example 2 Transmission times at a communication cycle of 4 ms p2048 or p8848 4 ms Bus cycle ms Transmission time ms Sync both Sync send Sync receive Async both 0 5 1 0 3 0 2 8 4 6 1 0 1 5 3 6 3 6 5 2 2 0 3 0 5 1 4 6 5 8 On...

Page 526: ... SINAMICS Link send data r0108 31 1 p8835 3 Overview of important parameters see SINAMICS DCM List Manual p0115 0 Sampling time for additional functions p2037 IF1 PROFIdrive STW1 10 0 mode r2050 0 31 CO IF1 PROFIdrive PZD receive word p2051 0 31 CI IF1 PROFIdrive PZD send word r2060 0 30 CO IF1 PROFIdrive PZD receive double word p2061 0 30 CI IF1 PROFIdrive PZD send double word p8811 SINAMICS Link...

Page 527: ...choose the communication profile EtherNet IP After POWER ON the profile becomes active 10 7 1 Connection of SINAMICS DCM with EtherNet IP to Ethernet networks The SINAMICS DC MASTER version with option G20 G21 CBE20 Communication Board Ethernet left right is required for the connection to EtherNet IP See Chapter Ordering information for options and accessories Page 30 for ordering data For additio...

Page 528: ...ontrast to PROFINET setting is not mandatory p8945 2 Save and activate IP configuration Setting must be made when the parameters are entered directly In addition to direct input the IP address can also be obtained via DHCP Configuration of EtherNet IP on the drive unit 1 For setting the IP address directly via parameters see the previous table 2 Activation of EtherNet IP Set access level 3 p0003 3...

Page 529: ...on as I O slave The cyclic communication is represented by Class 4 and the assembly object structure As standard the SINAMICS DCM as I O slave exchanges cyclic process data PZDs with a PLC or another control system Process data is the cyclic information such as control and status words as well as actual values and setpoints The following I O assembly settings are to be made from PLC perspective 4 ...

Page 530: ...eter which correspondingly also applies to the data sent to the PLC All words must therefore be supplied with status or actual values The assembly for Ethernet IP is automatically made up of the sum of the interconnected parameters r2067 for IF1 r8867 for IF2 of the respective drive object Corresponding to example 1 the total length for the send data would be DC_CTRL r2067 1 10 CU r2067 1 2 12 wor...

Page 531: ... right For the change to take effect it must be subsequently downloaded from the PG PC to the drive Explicit messaging acyclic or event driven communication Acyclic or event driven information can also be read from the drive or written to the drive e g read out of the fault buffer when an error occurs Explicit messaging must be used in order to be able to use this information in the classes descri...

Page 532: ...Descriptions of functions 10 7 EtherNet IP SINAMICS DCM DC Converter 530 Operating Instructions 12 2018 A5E34763375A Class 1 Identity object Figure 10 46 General drive information ...

Page 533: ...Descriptions of functions 10 7 EtherNet IP SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 531 Class 32C Drive object Figure 10 47 32C drive object ...

Page 534: ...itrary parameter of the respective drive object DO Class value Selects the DO 0x4xx xx object number Instance Represents the parameter number e g p50100 instance 50100 Attribute Represents the index to be read or written e g index 0 attribute 0 The appropriate object number must be taken from the Message frame configuration shown in Figure 10 45 Changing the DO sequence Page 529 Generally the foll...

Page 535: ...l documentation should be used for detailed information about communication with Ethernet IP and general programming of Rockwell PLCs A Generic Ethernet IP module must be created in order to communicate with a SINAMICS DCM The following configurations must be made for the basic communication Selection of the module figures Selection of the module 1 2 and 3 The dialog box for the selection of the m...

Page 536: ...rnet Module is selected at Communication Figure 10 49 Selection of the module 2 Figure 10 50 Selection of the module 3 After the module has been inserted by clicking OK a new Ethernet IP slave appears in the structure tree A window is opened as follows by double clicking with the left hand mouse key or right hand mouse key Properties ...

Page 537: ...he Connection Parameters as described in Chapter Implicit messaging cyclic communication as I O slave Page 527 After the configuration has been activated the drive data can be accessed via the input and output data fields see following diagram For a better program documentation it is recommended that aliases be defined for each input and output signal Figure 10 52 Input data and output data Now co...

Page 538: ...be read and written In order to use this function a MSG message block must be inserted in the program figure below A control tag of the MESSAG type must be declared and assigned to the message block for saving the configuration and status information The class information is assigned to the block in the next step The configuration dialog must be opened by clicking 1 Figure 10 53 Inserting MSG The ...

Page 539: ...ntly large variable to store the queried value Source Element and Source Length must be defined for writing with service type Set Attribute Single The number of bytes must match the data type of the parameter to be written If the above settings have been activated the source or destination EtherNet IP slave to which the message is to be sent must be specified This is done on the Communication tab ...

Page 540: ...ansfer type Modbus TCP is available for SINAMICS DCM Modbus functionality Process data and parameters are accessed via the Modbus register Process data 40100 40119 A maximum of 10 process data PZD can be exchanged Drive data 40300 40522 All parameters via DS47 40601 40722 Modbus TCP always provides a basic Ethernet functionality which corresponds to the functionality of Ethernet interface X127 Com...

Page 541: ...s Color State Significance Green Continuous light Connections and setpoints are OK Green Flashing light Connection is OK but no setpoints dependent on timeout Red Flashing light 2 Hz No connection or setpoint timeout 10 8 2 Configuring Modbus TCP via interface X1400 Activating Modbus TCP via X1400 CBE20 1 For drive object DO1 set p8835 5 Modbus TCP 2 Set the IP address for the CBE20 using p8941 3 ...

Page 542: ... then the drive shuts down with fault F08501 p8839 0 1 Assigning the CBE20 Communication Board Ethernet X1400 for cyclic communication via PZD interface 1 IF1 and interface 2 IF2 r8850 0 19 Connector output to interconnect the PZD setpoints received in the word format via IF2 p8851 0 24 Selects the PZD actual values to be sent in the word format via IF2 r8853 0 24 Displays the PZD actual values se...

Page 543: ... 40109 PZD 10 R W 1 Process data 10 Status data 40110 Control word see SINAMICS DCM List Manual function block diagram 2452 R 1 Process data 1 40111 Main actual value R 1 Process data 2 40112 ZSW 3 R 1 Process data 3 40113 ZSW 4 R 1 Process data 4 40114 PZD 5 R 1 Process data 5 40115 PZD 6 R 1 Process data 6 40116 PZD 7 R 1 Process data 7 40117 PZD 8 R 1 Process data 8 40118 PZD 9 R 1 Process data...

Page 544: ... Alarm number R 1 0 65535 r2110 0 40409 Actual alarm code R 1 0 65535 r2132 40499 PRM ERROR code R 1 0 255 Technology controller1 40500 Technology controller enable R W 1 0 1 p2200 r2349 0 Adapt technology controller1 40510 Time constant for actual value filters of the technology controller R W 100 0 00 60 0 p2265 40511 Scaling factor for actual value of the technology controller R W 100 0 00 500 ...

Page 545: ...t always be represented with 16 bits In these particular cases the maximum value that can be represented is displayed Unsigned 65535 Signed min 32768 Signed max 32767 10 8 4 Read and write access using function codes Function codes used For data exchange between the controller and device predefined function codes are used for communication via Modbus The Control Unit uses the following Modbus func...

Page 546: ...of registers High 2 registers 40110 40111 number of registers Low The response returns the corresponding data set Table 10 51 Device response to the read request example Value Byte Description MBAP header 03 h 04 h 11 h 22 h 33 h 44 h 7 8 9 10 11 12 Number of bytes 4 bytes are returned Data first register High Data first register Low Data second register High Data second register Low Table 10 52 I...

Page 547: ...10 and 11 which the higher level control had written to the register Table 10 54 Device response to the write request example Value Byte Description MBAP header 06 h 00 h 63 h 55 h 66 h 7 8 9 10 11 Function code Register start address High Register start address Low Register data High Register data Low Table 10 55 Invalid write request Write request Inverter response Incorrect address a holding re...

Page 548: ...r of elements you specify how many indices are read 10 8 5 1 Communication details General parameter access is realized using the Modbus register 40601 40722 Communication via DS47 is controlled using 40601 40602 contains the function code always 47 2F hex and the number of the following user data User data are contained in registers 40603 40722 Communication overview Value in the register Explana...

Page 549: ...ue Byte Description MBAP header 03 h 0258 h 0007 h 0010 h 7 8 9 10 11 12 13 Function code read Register start address Number of registers to be read 40601 40607 Number of registers Table 10 58 Response for successful read operation Value Byte Description MBAP header 03 h 20 h 7 8 Function code read Number of following data bytes 20 h 32 bytes 16 registers 0002 h 2F08 h 8001 h 0101 h 0301 h 001F h ...

Page 550: ...eter value Table 10 61 Start parameter request Writing the parameter value of p1121 from device number 17 Value Byte Description MBAP header 03 h 0258 h 0007 h 0010 h 7 8 9 10 11 12 13 Function code read Register start address Number of registers to be written to 40601 40610 Number of registers Table 10 62 Response for successful write operation Value Byte Description MBAP header 03 h 20 h 7 8 Fun...

Page 551: ... data value An invalid data value was detected 04 Server failure The device has terminated during processing Process data monitoring time setpoint timeout The Setpoint timeout only applies for access to process data 40100 40109 40110 40119 The Setpoint timeout is not generated for parameter data 40300 40522 Fieldbus interface In parameter p2040 you define the time for cyclic data exchange for proc...

Page 552: ...ce monitoring time r2050 0 19 CO IF1 PROFIdrive PZD receive word p2051 0 24 CI IF1 PROFIdrive PZD send word r2053 0 24 IF1 PROFIdrive diagnostics PZD send word r2054 PROFIBUS status p8835 CBE20 firmware selection p8839 0 1 PZD interface hardware assignment p8840 COMM BOARD monitoring time r8850 0 19 CO IF2 PZD receive word p8851 0 24 CI IF2 PZD send word r8853 0 24 IF2 diagnostics PZD send r8854 C...

Page 553: ...aster station It is a point to point coupling or a bus type coupling A maximum of 31 nodes can be connected in the bus configuration 1 master and a maximum of 30 slaves The bus terminator must be activated on both bus nodes at each end of the bus line The USS protocol enables access to all relevant process data diagnostic information and parameters for the SINAMICS DCM The USS protocol is purely a...

Page 554: ...off enable 10 10 1 Switch on Switch off ON OFF1 Control word bit 0 The Switch on Shutdown ON OFF1 function is controlled using the ON OFF1 switch on command ANDing the signal from terminal X177 12 with the signal selected using p0840 The following operating modes are possible here p50445 0 The ON OFF1 switch on command takes the form of ANDing the signal from terminal X177 12 with the signal selec...

Page 555: ...ed r53210 0 1 6 The ramp function generator n controller and I controller are enabled 7 Once a negative brake release time p50087 has elapsed the Release holding or operational brake r53210 0 0 signal is output Procedure for shutting down the drive 1 Apply the Switch on command e g using the Switch on Shutdown terminal 2 Deceleration along the ramp function generator ramp 3 Wait until n nmin p5037...

Page 556: ...n the Creep Page 564 chapter Selecting edge triggering causes Switch on and Creep to replace one another i e A Switch on edge at terminal X177 12 cancels a Creep function that had previously been triggered A Creep edge at a binector selected using p50440 cancels a Switch on function that had previously been triggered With edge triggering an automatic restart following a brief interruption in the e...

Page 557: ...onal brake 9 The parameterizable wait time p50258 elapses 10 The field is reduced to a parameterizable value p50257 11 Once n nmin p50370 p50371 the Close holding brake signal is output r53210 0 1 where p50080 1 10 10 3 OFF3 quick stop Control word bit 2 The OFF3 signal is LOW active log 0 state quick stop Procedure for applying Quick stop 1 The ramp function generator is disabled 2 A speed setpoi...

Page 558: ...ommand The SINAMICS DC MASTER links all Quick stop commands in such a way that the Quick stop function is only disabled once all commands are in the No quick stop state An internal interlock becomes active once n nmin r50370 r50371 for the first time This stops the drive from attempting to decelerate again if the motor is rotated by external influences the n nmin message then disappears To ensure ...

Page 559: ...for withdrawing operation enable 1 The ramp function generator n controller and I controller are disabled 2 Reduction in armature current 3 The armature firing pulses are disabled 4 The Close operational brake signal is output r53210 0 1 where p50080 2 5 Operating state o1 0 or higher is reached 6 The drive coasts down or is decelerated by the operational brake 7 Once n nmin p50370 p50371 the Clos...

Page 560: ...ening range 7 The Line contactor closed relay terminal XR1 109 and XR1 110 drops out 8 The drive coasts down or is decelerated by the operational brake 9 The wait time to be set at p50258 elapses 10 The field is reduced to a parameterizable value p50257 11 Once n nmin p50370 p50371 the Close holding brake signal is output r53210 0 1 where p50080 1 Note 15 ms after E STOP has been applied even if p...

Page 561: ...ing and final rounding 0 and an input variable jump from 100 to 0 or 100 to 0 is performed for passing through the 100 range at the ramp function generator output For smaller jumps at the input the rise at the output is performed at the same rate Ramp function generator mode of operation Ramp function generator setpoint Ramp function generator output HLZ Rampup time RLZ Ramp down time AR Initial r...

Page 562: ...point is switched into the ramp function generator input 0 Ramp function generator is stopped at the current value ramp function generator output is switched in as ramp function generator input Setpoint enable Control word bit 6 p01142 c 1 Setpoint enabled at ramp function generator input 0 Switchover to ramp function generator setting 1 performed and 0 applied to the input ramp function generator...

Page 563: ... p50646 Enable switchover of ramp function integrator 1 If the ramp function generator output reaches the required setpoint for the first time after the ON command has been applied the system automatically switches over to the ramp function generator setting selected according to p50302 Enable switchover of ramp function integrator 0 Once the ramp function generator output has reached the setpoint...

Page 564: ...32 Kp Active speed controller gain If however the value added to nact would be less than 1 then 1 or is 1 is added The Ramp function generator tracking function prevents the ramp function generator value from straying too far from the actual speed value if the torque or current limit has been reached Note When ramp function generator tracking is active the filtering time of the speed setpoint p502...

Page 565: ...DCM Parameter Manual The JOG function can be applied via the binectors selected using p50435 index 00 to 07 and via control word bit 8 and bit 9 r0898 8 r0898 9 see function diagram for logic operation The Jog function can only be executed if Switch off and Operation enable have been applied The Jog function is applied by one or more of the sources referred to binectors control word bits entering ...

Page 566: ...p50440 0 No creep Binector selected using p50440 1 Creep p50445 1 Edge triggered The application of the Creep function is saved when the binector makes the 0 1 transition The binector selected using p50444 must be in the log 1 state at this point The memory is reset when this binector enters the log 0 state Procedure for applying creep If Creep is applied in operating state o7 the system is switch...

Page 567: ... this each source is assigned a setpoint to be selected using p50431 If Fixed setpoint is applied by several sources at the same time their corresponding setpoints are added together limited to 200 For each source with which Fixed setpoint can be applied p50432 may be used to determine whether the ramp function generator is bypassed In this case the ramp function generator operates with ramp up ti...

Page 568: ...7 Supported encoder types Setting for p0400 Encoder type Encoder 1 p0400 0 Encoder 2 p0400 1 0 No encoder 1001 Resolver 1 speed x 1002 Resolver 2 speed x 1003 Resolver 3 speed x 1004 Resolver 4 speed x 3001 1024 HTL A B R 3002 1024 TTL A B R 3003 2048 HTL A B R 3005 1024 HTL A B 3006 1024 TTL A B 3007 2048 HTL A B 3008 2048 TTL A B 3009 1024 HTL A B unipolar 3011 2048 HTL A B unipolar 3020 2048 TT...

Page 569: ...tual speed values The calculation of the actual speed value can be seen in the following function diagrams FP4710 for encoder 1 FP4711 for encoder 2 The actual speed values of the encoders are always available as freely interconnected BICO outputs r0061 0 Actual speed value for encoder 1 r0061 1 r3370 Actual speed value for encoder 2 If you want to use an actual speed value from the encoder as an ...

Page 570: ...controller is enabled the I component can start with a selectable value This is necessary for suspended hanging loads in order to prevent the load from briefly sagging Adaptation P gain and integral action time can be changed as a function of any signal e g from the actual speed value Droop Droop which can be switched in can be implemented by feeding back the I component to the input As a conseque...

Page 571: ...iately processed speed setpoint for the I component This means that the I component largely plays no role for setpoint changes with the consequent improved overshoot free response The reference model contains a PT2 element and a dead time element to emulate the controlled system See function charts 6810 and 6815 Further it is possible to feed in an external reference model e g generated using DDC ...

Page 572: ...Example The following diagram shows the step response of the speed controller after carrying out the optimization run if the reference model is not activated r52174 Speed setpoint r52167 Actual speed value The following diagram shows the setting of the reference model r52154 Reference model output r52167 Actual speed value ...

Page 573: ...Manual optimization for the procedure to manually optimize the speed controller Use of the speed controller for other applications If the SINAMICS DCM is not used for the speed control of a motor but rather for the voltage control of a capacitor load it may be advantageous to support the speed controller working as a voltage controller with a load connection The Load connection function block is a...

Page 574: ...e with a controlled system that is very non linear Types of non linearity There are 2 types of non linearity 1 Non linearity of the gating unit In the armature circuit there is a significant difference in the controlled system gain line commutated thyristor converter in the B6 bridge connection between discontinuous and continuous current In the field circuit the system is essentially always in th...

Page 575: ...rrent controller or the field current controller to the existing non linearities Compensating gating unit non linearities The controller gain is normally set so that in the range of the largest controlled system gain i e where the armature is in the discontinuous current range or for the field with a firing angle of 90 the required control behavior is obtained For other currents the current contro...

Page 576: ...ctual value and or setpoint this is selected using p50570 The calculations of the adaptations are now created to change the gain Setting the field current controller adaptation For the field current controller it is possible to calculate the adaptation from the actual value or from the setpoint of the field current using p50575 The adaptation to non linear inductances can be activated using p50576...

Page 577: ... can be set separately A value of 0 deactivates the corresponding component Setpoints can be specified via two connector inputs The setpoints can be scaled via parameters p2255 and p2256 A ramp function generator in the setpoint channel can be used to set the setpoint ramp up ramp down time via parameters p2257 and p2258 The setpoint and actual value channel each have a smoothing element The smoot...

Page 578: ...arameter r0108 16 Application example Level control The objective here is to maintain a constant level in the container This is carried out by means of a variable speed pump in conjunction with a sensor for measuring the level The level is determined via an analog input and sent to the technology controller The level setpoint is defined in a fixed setpoint The resulting controlled variable is used...

Page 579: ...l action time p2285 Determine by optimization Function diagrams see the SINAMICS DCM List Manual 7958 Closed loop control r0108 16 1 Overview of important parameters see the SINAMICS DCM List Manual p2200 BI Technology controller enable p2253 0 n CI Technology controller setpoint 1 p2254 0 n CI Technology controller setpoint 2 p2255 Technology controller setpoint 1 scaling p2256 Technology control...

Page 580: ...rom working against a brake that is currently being released A negative value causes the motor to work against a brake that is still closed in order to prevent a short term torque free state p50088 Brake closing time Causes the motor to keep applying torque while the brake is closing p50319 Delay time for ramp function generator enable Following a controller enable the setpoint 0 is applied during...

Page 581: ...e p50087 positive Footnotes for the two figures above 1 Mechanical deceleration of drive by means of operational brake 2 Drive coasting down Close holding brake first applied when n nmin 3 Time for brake to be released before motor applies torque p50087 positive 5 Time for brake to be closed during which motor continues to apply torque p50088 Figure 10 64 Holding brake p50080 1 brake opening time ...

Page 582: ...negative Footnotes for the two figures above 1 Mechanical deceleration of drive by means of operational brake 2 Drive coasting down Close holding brake first applied when n nmin 4 Here motor works against the brake which is still closed p50087 negative 5 Time for brake to be closed during which motor continues to apply torque p50088 Figure 10 66 Holding brake p50080 1 brake opening time p50087 neg...

Page 583: ...n auxiliaries signal goes to 0 If however the Switch on command is issued again before this time elapses operating state o6 0 is not retained instead the line contactor is immediately closed 10 19 Operating hours counter unit fan SINAMICS DCM converters with rated DC current of 210 A are equipped with fans Units 400 A Two internally supplied fans Units 400 A One fan that is connected to the line s...

Page 584: ...e each time that a fan is replaced See also the SINAMICS DCM List Manual function diagram 8045 The instructions on how to replace a fan are provided in Chapter Replacing the fan Page 692 10 20 Thermal overload protection for the DC motor I2t monitoring of the motor I2t monitoring protects the motor against impermissible loads NOTICE No full motor protection I2t monitoring only provides an approxim...

Page 585: ... p50113 Continuous current factor p50140 Motor I2t monitoring response when starting Sets the response when starting for the motor I2t monitoring 2 Start I2t at zero 12 Start I2t with the saved value factory setting Advance alarm characteristic Shutdown characteristic If for example the motor load is continuously at approximately 125 of the permissible continuous current for the motor alarm A60037...

Page 586: ...ion from the motor I2t monitoring The diagrams below show the time after which an alarm or fault is triggered when a new constant load is suddenly switched in following an extended period of preloading 5 T_th T_th p50114 motor thermal time constant y Load current permissible continuous current p50100 p50113 x Time thermal time constant of motor Figure 10 67 I2t monitoring of the motor Alarm trigge...

Page 587: ...e DC motor I2t monitoring of the motor SINAMICS DCM DC Converter Operating Instructions 12 2018 A5E34763375A 585 y Load current permissible continuous current p50100 p50113 x Time thermal time constant of motor Figure 10 68 I2t monitoring of the motor Fault triggering ...

Page 588: ... p50114 It should be noted that the thermal equivalent time constant depends on the maximum overcurrent Thermal equivalent time constant of DC motors 1G 5 1H 5 according to Catalog DA12 T configuring notes for Catalog DA 12 y Ttherm thermal equivalent time constant min p50114 x I IN I Maximum overcurrent at which the motor is operated IN Rated armature current for the motor p50100 Figure 10 69 The...

Page 589: ...mperature sensors that comply with the specifications relating to safe electrical separation The following measuring sensors can be evaluated KTY84 Approx 350 Ω up to approx 2600 Ω at 40 C to 300 C Positive temperature coefficient almost a linear characteristic Figure 10 70 Characteristic KTY84 PTC thermistor acc to DIN 44081 44082 600 Ω 1200 Ω 1330 Ω or 2660 Ω response temperature Positive temper...

Page 590: ...ation Speed dependent current limitation protects the DC motor s commutator and brushes at high speeds The settings required for this p50104 to p50107 must be taken from the motor rating plate Additionally the maximum operating speed of the motor p50108 must be entered this must match the actual maximum operating speed The actual maximum operating speed is determined as follows Using p2000 in case...

Page 591: ...s which in turn results in a significantly reduced service life for the brushes Setting speed dependent current limitation for motors with a bend in the commutation characteristic Motor rating plate Permissible limit values nE Start of the speed dependent current limiting Maximum operating speed I10 1 4 I1 I20 1 2 I2 The current limitation curve is determined using n1 I10 n2 and I20 Parameter p501...

Page 592: ...E34763375A Figure 10 72 Example of a motor rating plate Setting speed dependent current limitation for motors without a bend in the commutation characteristic Motor rating plate Permissible limit values nE Start of the speed dependent current limiting Maximum operating speed I20 1 2 I2 Figure 10 73 Example of a motor rating plate ...

Page 593: ... I2t monitoring uses the time characteristic for the actual load current value to calculate the time characteristic for the thyristors temperature rise above the ambient temperature When the converter unit is switched on the calculation process starts with the initial values that were determined before the electronic power supply was last shut down The environmental conditions ambient temperature ...

Page 594: ...e limits then the thermally stabilized state is reached without I2t monitoring responding If I2t monitoring is parameterized for a shutdown function p50075 2 you should not come too close to the limiting characteristic when configuring periodic duty cycles that are longer than slightly shorter than or equal to 300 s In all other cases however and particularly when parameterizing I2t monitoring for...

Page 595: ... DC current Actual maximum base load current Ig Ig p50077 maximum base load current acc to characteristic as a of the rated unit DC current Basic tasks for configuring periodic operation with overload Designations Base load duration300 Minimum base load duration for 300 s cycle duration Overload duration300 Maximum overload duration for 300 s cycle duration Basic task 1 Known Device types cycle du...

Page 596: ...ation To find solution Select the limiting characteristic for the known unit and the known overload factor Read the overload duration300 for the base load current from the limiting characteristic Cycle duration 300 s Max overload duration Cycle duration 300 s Overload duration300 Min base load duration Cycle duration Max overload duration Cycle duration 300 s Max overload duration Overload duratio...

Page 597: ...ted to the measured air intake temperature Commissioning If option L15 is being used at p50077 the derating factor for the power reduction as result of increased installation altitude K2 according to the following table must be set and not the derating factor according to the tables in Chapter Derating Page 75 Installation altitude Derating factor K2 1000 m 1 0 2000 m 0 9 3000 m 0 8 4000 m 0 7 500...

Page 598: ... The description for option L99 can be found in the operating instructions for the SINAMICS DCM Cabinet Note For devices with option L15 p50066 has no effect and A60082 is not available 10 25 Calculating the thyristor blocking voltage The SINAMICS DCM converter offers the possibility of continually determining the voltage available at each individual thyristor of the armature converter The voltage...

Page 599: ...ated in the factory setting p50166 0 Thyristor blocking voltage monitoring not active factory setting 1 Thyristor blocking voltage monitoring active Activation is recommended in the following cases If a SIMOREG CCP is connected to the SINAMICS DCM If a motor is not connected to the armature converter but instead a very large inductance Note The thyristor blocking voltage calculation function is av...

Page 600: ...e to the Automatic restart function F60004 Armature circuit phase failure 1U1 1V1 1W1 F60005 Field circuit phase failure 3U1 3W1 F60006 Undervoltage armature current or field current F60007 Overvoltage armature current or field current F60008 Line frequency too low armature current or field current F60009 Line frequency too high armature current or field current Note There is no automatic restart ...

Page 601: ...ature circuit All of the other line side drive components should be dimensioned according to this Further due to the higher current ripple when compared to six pulse operation a smoothing reactor must be provided in the DC circuit Please contact the motor manufacturer when dimensioning the smoothing reactor Parameterization Selecting operation on a single phase line supply with p51799 1 The high c...

Page 602: ...available Both converters are operated with the same firing angle Sequence control one of the two converters is always at a control limit the other converter controls the armature current Series connection of a controlled converter with an uncontrolled converter thyristor bridge B6 diode rectifier One or several converters can be connected in parallel to each of the converters connected in series ...

Page 603: ... purchased from Siemens article number 6RY1707 0AA08 n 1 cables are required to connect n devices The bus termination must be activated at the units connected at the start of the bus and at the end of the bus p51805 1 Note A patch cable according to TIA568A European or TIA568B American can be used However both cable ends must be wired according to the same standard patch cable 1 1 A crossover cabl...

Page 604: ...current is reduced to zero at the slave then the slave goes into operating state o10 3 Operating enable The current is reduced to zero at the slave then the slave goes into operating state o1 1 or o1 As long as the master does not receive a switch on command the slaves stay in operating state o10 0 wait for switch on from the master If the master receives a switch on command then it automatically ...

Page 605: ... number 6RY1707 0AA08 n 1 cables are required for connecting n devices in parallel The bus terminator must be activated for each device positioned at the start or end of the bus p51805 1 4 These fuses may only be used with units up to 850 A 5 Only with devices up to 850 A during 4Q operation Figure 10 75 Connecting the devices in parallel Up to six devices can be connected in parallel When connect...

Page 606: ...g its power unit independent of the others It only exchanges BICOs with them via the parallel interface Figure 10 76 6 pulse parallel connection extended topology Operating modes of the 6 pulse parallel connection There are two operating modes Standard mode n m operation also known as redundancy mode or redundant operation Standard mode A SINAMICS DCM is defined as the master This device carries o...

Page 607: ... lowest bus address p51806 that is ready for operation takes over Parameter r53311 0 indicates whether the SINAMICS DCM is currently operating as master see FP9350 During configuration it is important to note that the power produced by n devices alone rather than n m devices must also be sufficient for the application in question When operating the SINAMICS DCM together with a SIMOREG DC MASTER Co...

Page 608: ...t electronic power supply of the master and the substitute master these are prerequisites If this operating mode is also to be used after the electronic power supply of the master or the substitute master fails then the total motor field actual current value must be externally sensed The value must be supplied to the master and substitute master using p50612 Generally speaking the master function ...

Page 609: ...current The same as at the master p50078 Rated value for supply voltage The same as at the master p50100 Rated motor current Rated motor current number of SINAMICS DCM The same as at the master p50110 Armature resistance Ra 2 Actual armature resistance number of SINAMICS DCM The same as at the master p50111 Armature inductance La 2 Actual armature inductance number of SINAMICS DCM The same as at t...

Page 610: ...for supply voltage The same as at the master The same as at the master p50100 Rated motor current Rated motor current number of SINAMICS DCM The same as at the master The same as at the master p50110 Armature resistance Ra 2 Actual armature resistance number of SINAMICS DCM The same as at the master The same as at the master p50111 Armature inductance La 2 Actual armature inductance number of SINA...

Page 611: ...ensioning and parameterizing in the application document 12 pulse applications Support is also available through our Technical Support organization for contact address see Preface Page 3 Topology The following diagram shows the topology of a 12 pulse parallel connection Figure 10 77 12 pulse parallel connection 1 block diagram The following diagram shows the topology of a 12 pulse parallel connect...

Page 612: ...verter 610 Operating Instructions 12 2018 A5E34763375A Figure 10 78 12 pulse parallel connection 2 block diagram Note If additional converters are connected in parallel to the master converter then exactly the same number of converters must also be connected in parallel with the slave converter ...

Page 613: ...8 3 6 pulse series connection Topology The following diagram shows the topology of a 6 pulse series connection of two SINAMICS DCM Figure 10 79 6 pulse series connection 1 The following diagram shows the topology of a 6 pulse series connection where additional converters are connected in parallel to each of the two 6 pulse converters connected in series ...

Page 614: ...ith the same phase sequence as the master Operation with sequence control p51799 32 Both partial converters synchronize to the line supply and generate their own firing points The firing angle for the master and the firing angle for the slave are calculated by the master and the firing angle and the torque direction for the slave are transferred to the slave via the parallel interface The firing a...

Page 615: ...p51805 Bus terminator 0 or 1 1 0 or 1 1 p51806 Station address Unique address Unique address p51807 Telegram failure time 0 1 s 0 1 s p50082 Field operating mode 0 0 no field p50076 Reduction in rated unit DC current The same as at the master p50078 Rated value for supply voltage The same as at the master p50100 Rated motor current The same as at the master p50110 Armature resistance Ra 2 The same...

Page 616: ...6 pulse series connection of a SINAMICS DCM 2 quadrant unit and a diode rectifier thyristor bridge B6 diode rectifier Note The AC input voltage of the controlled converter should be between 10 and 15 higher than that of the uncontrolled converter so that the current can be reliably reduced down to 0 Figure 10 81 6 pulse series connection controlled uncontrolled rectifier The instructions for dimen...

Page 617: ...odes Number of SINAMICS DCM units in this topology Number of SINAMICS DCM units in this topology p51807 Telegram failure time 0 0 s 0 1 s if units connected in parallel are available 0 1 s p50082 Field operating mode 0 0 no field p50076 Reduction in rated unit DC current The same as at the master p50078 Rated value for supply voltage The same as at the master p50100 Rated motor current Rated motor...

Page 618: ...ioning and parameterizing in the application document 12 pulse applications Support is also available through our Technical Support organization for contact address see Preface Page 3 Topology The following diagram shows the topology of a 12 pulse series connection of two SINAMICS DCM Figure 10 82 12 pulse series connection 1 block diagram The following diagram shows the topology of a 12 pulse ser...

Page 619: ... sequence as the master Operation with sequence control p51799 42 Both partial converters synchronize to the line supply and generate their own firing points The firing angle for the master and the firing angle for the slave are calculated by the master and the firing angle and the torque direction for the slave are transferred to the slave via the parallel interface The firing angle for the maste...

Page 620: ...r to the 12 pulse transformer The power unit of the slave converter must be connected to the 12 pulse transformer so that its phases lag the phases of the line supply at the master by 30 The phase sequence must be the same 10 28 6 12 pulse series connection controlled converter uncontrolled converter Note 12 pulse applications The circuit diagrams in this chapter are block diagrams You can find de...

Page 621: ...ioning and parameterizing in the application document 12 pulse applications Support is also available through our Technical Support organization for contact address see Preface Page 3 In certain applications it is necessary to switch between a 12 pulse parallel connection and a 12 pulse series connection during operation using a control command External contactors must be used to switch over the p...

Page 622: ... for a contactor to switch in the positive field direction r53195 1 0 No contactor control 1 Control for a contactor to switch in the negative field direction 10 29 1 Direction of rotation reversal using field reversal The function Direction of rotation reversal using field reversal is controlled using the signal source binector selected at binector input p50580 and this has a switch type function...

Page 623: ...ing 0 2 s Control new field contactor r53195 0 1 or r53195 1 1 Reverse the speed actual value with the exception for p50083 3 EMF as speed actual value Wait time according to p50092 02 0 0 to 10 0 s factory setting 0 1 s Enable field firing pulses Wait until Ifield r52265 Ifield set r52268 p50398 Wait time according to p50092 03 0 0 to 10 0 s factory setting 3 0 s Enable armature firing pulses ope...

Page 624: ...ection by reversing the real actual speed Wait until armature current IA 0 then armature pulse inhibit the drive then remains in operating state o1 4 Inhibit field firing pulses r52268 0 also initiates this Wait until Ifield r52265 Ifield min p50394 Wait time according to p50092 00 0 0 to 10 0 s factory setting 3 0 s Open current field contactor r53195 0 0 or r53195 1 0 Wait time according to p500...

Page 625: ...ield contactor r53195 0 0 or r53195 1 0 Wait time according to p50092 01 0 0 to 10 0 s factory setting 0 2 s Control new field contactor r53195 0 1 or r53195 1 1 Reverse the speed actual value with the exception for p50083 3 EMF as speed actual value Wait time according to p50092 02 0 0 to 10 0 s factory setting 0 1 s Enable field firing pulses Wait until Ifield r52265 Ifield set r52268 p50398 Wai...

Page 626: ...and a slave setpoint recipient Signals can be transferred via the peer to peer connection from one converter to another in fully digital format Velocity setpoints for creating a setpoint cascade e g in paper making machines film manufacturing machines and wire drawing machines as well as fiber stretching plants Torque setpoints for load distribution control systems on drives that are coupled eithe...

Page 627: ...ta transmission in one direction only The active sender is selected by means of the Send enable signal selected using p50817 The send enable may only be at the High level for one converter in each case Converters whose send enable is at the Low level switch their sender to high resistance Parameterization Table 10 74 Parameterizing the peer to peer interface Function Parameter Peer to peer protoco...

Page 628: ... The shields for the interface cables must be connected directly on the devices using a clamp for example to device or cabinet ground with a low level of impedance 2 Twisted cable e g LIYCY 2 0 5 mm2 with longer cables an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V 3 Optional data feedback which drive 1 c...

Page 629: ...rive 1 1 The shields for the interface cables must be connected directly on the devices using a clamp for example to device or cabinet ground with a low level of impedance 2 Twisted cable e g LIYCY 2 0 5 mm2 with longer cables an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V Figure 10 87 Parallel connection...

Page 630: ... bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V Figure 10 88 Bus connection peer connection type 10 31 Expanding the SINAMICS DCM to include a second CUD General information As an option the SINAMICS DC MASTER can be equipped with a second CUD by inserting it in the right hand slot This option is only available in conjunc...

Page 631: ...el Parameter assignment The parameters for the right hand CUD are assigned using the AOP30 or the STARTER commissioning tool The Basic Operator Panel BOP20 cannot be used for this purpose Assigning parameters for the right hand CUD using the AOP30 The AOP30 must be connected to connector X178 RS485 interface or X179 RS232 interface on the right hand CUD Assigning parameters for the right hand CUD ...

Page 632: ...d as with parallel connection of power units p51803 0 n m mode not active p51804 Establish required BICO connections p51804 Establish required BICO connections p51805 Required as with parallel connection of power units p51805 0 No bus terminator p51806 Unique station address p51806 Unique station address Normally on the CUD on the right hand slot the closed loop drive control setpoint processing r...

Page 633: ...re 10 89 Terminal Module Cabinet The CUD is equipped with a Cabinet Board During installation connectors X1 and X2 on the Cabinet Board must be connected to connectors X1 and X2 on the TMC with the supplied cables 3 m The cables must be laid in a cable duct For terminal assignment see Chapter Assignment of terminals and connectors Page 168 10 33 Runtime operating hours counter Total system runtime...

Page 634: ...f this file to glean more in depth information about the cause of inexplicable faults or other problems such as blown fuses or defective thyristors When contacting Siemens with queries related to problems of this type it is therefore advisable that you both read out this file and e mail a copy of it to the Siemens experts With parallel or series connection the diagnostics files of all devices must...

Page 635: ... number of entries set in p51706 Recording must be stopped manually with p51705 0 The file is called Track csv and can be found in the USER SINAMICS DATA LOG directory on the CompactFlash Card For more details on the trend recorder function please refer to function diagram FP8050 10 34 3 Thyristor diagnostics SINAMICS DCM can perform a self test of its own power unit As a consequence defective thy...

Page 636: ...w If it does this indicates that a thyristor is fused or it triggers with forward breakover or a ground fault has occurred i e terminal 1C or 1D is connected to ground NOTICE Ground leakage circuit breaker In IT systems i e in systems with an ungrounded neutral point of the supply transformer the thyristor diagnostics cannot detect a single pole ground fault For these types of line supply it is re...

Page 637: ...detected result in fault message F60061 The fault value provides information as to which thyristor was detected to be defective and what the possible cause of the fault could be 10 34 4 Description of the LEDs on the CUD Figure 10 90 Layout of the LEDs The individual states during ramp up are indicated by means of the LEDs on the CUD The duration of the individual states varies If an error occurs ...

Page 638: ...ICS DCM The firmware version and hardware version of the CUD are not compatible For information on the hardware firmware compati bility see Chapter Upgrading the device firmware Page 687 Orange 0 5 Hz x x Off DRIVE CLiQ component is being updated Orange 2 Hz x x Off DRIVE CLiQ component has been updated CUD Response of LEDs during ramp up following POWER ON Table 10 78 Ramp up LED State Remark RDY...

Page 639: ...onfiguration Orange Flashing light 0 5 Hz Updating the firmware of the connected DRIVE CLiQ components Flashing light 2 Hz DRIVE CLiQ component firmware update complete Wait for POWER ON for the respective components Carry out POWER ON for the respective components Green orange or Red orange Flashing light 1 Hz Component detection via LED is activated p0124 0 Note Both options depend on the LED st...

Page 640: ... ready e g after switching on Remedy and acknowledge fault RDY and DP1 Red Flashing light 2 Hz Bus fault communication has been interrupted Correct fault RDY and OPT Orange Flashing light 0 5 Hz The firmware of the connected CBE20 Communication Board Ethernet is being updated MOD Off Reserved 10 34 5 Diagnostics via STARTER The diagnostic functions support commissioning and service personnel durin...

Page 641: ...the Connector output operating mode r4818 the output signal can be injected into the control loop via the BICO interconnection Properties The following freely parameterizable waveforms can be set Square wave Staircase Triangular Sinusoidal PRBS pseudo random binary signal white noise An offset is possible for each signal The power up to the offset can be parameterized The signal generation starts ...

Page 642: ...re 10 92 Function generator Note Please refer to the online help for more information about parameterization and operation Note The Function generator as commissioning tool button must not be selected If this button is still selected then the message Error occurred while parameterizing is output on STARTER when Loading the parameterization to the drive as well as alarm A02007 on the SINAMICS DCM F...

Page 643: ...tion generator 2 Select Function generator as setpoint source 3 Select the BICO input 4 Set the waveform for example Square wave 5 Click the Assume control priority button 6 For Sign of life monitoring click the Accept button the control priority button then changes to yellow 7 Click the Drive on symbol 8 Start the function generator by clicking the triangle next to the red zero Start FctGen butto...

Page 644: ...R commissioning tool you can parameterize the trace function by using the Trace parameterizing screen form Calling the Trace parameterizing screen form In the STARTER commissioning tool click the symbol device trace function generator The Trace parameterizing screen form is then displayed Example Figure 10 93 Trace function Parameterizing and operating the trace function Note Detailed information ...

Page 645: ...trace Device clock cycles of the SINAMICS DCM trace Up to four channels 0 250 ms five channels 4 ms The specified trace cycles can be increased Endless trace The parameter data is written to the memory until this is full Further parameter data is then lost A ring buffer can be selected in order to avoid this When the ring buffer is activated then the STARTER commissioning tool automatically starts...

Page 646: ...m A02097 is output However a multiple trace with a cycle of 1 is nothing more than a single trace with saved measurement results NOTICE Shorter service life of memory cards as a result of multiple traces The service life of the cards can be shortened by the multiple traces because the memory media is subject to wear as a result of the write access operations from a technical point of view Note The...

Page 647: ...is then displayed Figure 10 95 Multiple trace in STARTER 2 Activate the Save recording in the device checkbox 3 Enter the number of cycles in the Number of recordings field Note Detailed information on how to parameterize and operate the trace function is available in the STARTER online help in Chapter Trace measuring functions and automatic controller setting 4 Make the required trace settings an...

Page 648: ...n completed is now automatically restarted from the multiple trace component In this case the same trace configuration trigger condition recording cycle etc is used as before The trace buffer of the previous single trace is emptied in the process Trace status The status of the multiple trace is displayed in the screen form red frame Figure 10 96 Trace status in STARTER Startup trace A startup trac...

Page 649: ...erizing screen form is then displayed Figure 10 97 Startup trace in STARTER 2 Activate the Save recording in the device checkbox 3 Enter a number 1 in the Number of recordings field Note Detailed information on how to parameterize and operate the trace function is available in the STARTER online help in Chapter Trace measuring functions and automatic controller setting 4 Make the required trace se...

Page 650: ...d in the USER SINAMICS DATA LOG directory as ACX file The trace is then restarted automatically As many files are created as set at Number of recordings The oldest file is overwritten In order to view the measurements later with STARTER the memory card must be removed from the SINAMICS DCM and inserted into the PC The files can then be opened with the STARTER trace Overview of important alarms and...

Page 651: ...ed once the cause has been remedied Status via Control Unit and LED RDY Status via PROFIdrive status signal ZSW1 3 fault active Entry in the fault buffer Alarms Are identified by Axxxxx Have no further effect on the drive unit The alarms are automatically reset once the cause has been remedied No acknowledgment is required Status via PROFIdrive status signal ZSW1 7 alarm active Entry in the alarm ...

Page 652: ...eset fault memory 0 1 edge Set STW1 0 ON OFF1 0 and 1 Via external input signal Binector input and interconnection with digital input p2103 Requested signal source p2104 Requested signal source p2105 Requested signal source Across all of the drive objects DO of a Control Unit p2102 Requested signal source 3 Acknowledgment of faults with PULSE INHIBIT The fault can only be acknowledged with a pulse...

Page 653: ... fault buffer are saved to the non volatile memory when the Control Unit is powered down i e the fault buffer history is still available when the unit is powered up again Note The entry in the fault alarm buffer is made after a delay For this reason the fault alarm buffer should not be read until a change in the buffer is also recognized r0944 r2121 after Fault active Alarm active is output Fault ...

Page 654: ...nt 1 to 7 If the cause of at least one fault in Current fault incident is remedied and acknowledged the fault buffer is reorganized Faults that have not been remedied remain in Current fault incident If Current fault incident contains 8 faults and a new fault occurs the fault in the parameters in index 7 is overwritten by the new fault r0944 is incremented each time the fault buffer changes A faul...

Page 655: ...rm history occupies the last indices 8 63 of the parameter Figure 10 100 Structure of alarm buffer Alarms that occur are entered in the alarm buffer as follows A maximum of 64 alarms are displayed in the alarm buffer Index 0 6 The first 7 alarms are displayed Index 7 The most recent alarm is displayed A maximum of 56 alarms are displayed in the alarm history Index 8 The most recent alarm is displa...

Page 656: ...nose the alarm more accurately please refer to the alarm description for details of the meaning Clearing the alarm buffer index 0 7 The alarm buffer index 0 7 is reset as follows p2111 0 10 34 6 3 Configuring messages The properties of the faults and alarms in the drive system are permanently defined The following configuration settings can be made for some of the messages within a permanently def...

Page 657: ...lts p51780 delay time 0 000 s 60 000 s factory setting 0 000 s See also function diagram 2651 The two CO BOs r2139 3 Fault active and r3114 10 Fault present can be used by a higher level controller in order to detect the time when a fault occurs Fault present and the time when a fault takes effect Fault active Triggering on messages example Select message Trigger signal p2128 0 1001 BO r2129 0 or ...

Page 658: ...rm do not usually mean that an internal drive message has been generated The cause of an external fault and warning should therefore be remedied outside the drive unit 10 34 6 4 Parameters and function diagrams for faults and alarms Function diagrams see the SINAMICS DCM List Manual 1710 Overview diagram Monitoring functions faults alarms 8060 Faults and alarms Fault buffer 8065 Faults and alarms ...

Page 659: ...bject of the CU this alarm also disappears automatically on the other drive objects to which this alarm was forwarded Forwarding faults and alarms as a result of BICO interconnections If two or more drive objects are connected via BICO interconnections then faults and alarms from CU TM31 TM15 TM17 and TM15DIDO drive objects are forwarded to DC_CTRL type drive objects Faults are not forwarded withi...

Page 660: ...n into consideration when configuring and commissioning the SINAMICS DCM Table 10 80 Additional CPU time load as a result of optional components Component Additional CPU time load AOP30 via PPI 4 1 TM31 4 2 TM31 5 3 TM31 6 1 TM15 1 2 TM15 1 5 3 TM15 2 1 TM150 1 2 TM150 1 5 3 TM150 2 1 SMC10 SMC30 2 1 CBE20 1 Internal encoder p50083 2 2 Parallel interface 4 Peer to peer 4 Calculating the thyristor ...

Page 661: ...on can be operated as the maximum on one CUD Table 10 81 Maximum configuration with SINAMICS DCM Number Component Note 3 TM15 TM31 TM150 Connection of any combination of TM15 TM31 and TM150 modules on DRIVE CLiQ The connection of other TM modules TM17 TM41 and of more than 3 TM modules is not permissible Sampling in 4 ms cycle p4099 4000 Faster sampling increases the CPU time load and precludes op...

Page 662: ...y the free function blocks and or DCC blocks Example 2 Project B is a single drive connected to an S7 via PROFINET 3 TM31 modules are used for terminal expansion The sampling rates of the TM modules p4099 are set to 4000 ms In addition a configured DCC application in the drive is running which comprises 50 blocks and runs in the 6 ms time slice Base load 70 CBE20 1 3 TM31 with p4099 1 2 3 500 6 DC...

Page 663: ...thermore the unassigned function blocks as compared to DCC cause significantly higher CPU time load If that does not suffice the application can be implemented with the DCC technology option See Chapter Drive Control Chart DCC Page 663 In the SINAMICS DCM simultaneous use of the free function blocks and the DCC technology option are feasible With the SINAMICS DCM parameters that specify scaled var...

Page 664: ... load of the CUD can be read out on r9976 Please refer to the Chapter CPU time load with SINAMICS DCM Page 657 for more information about the CPU load on the SINAMICS DCM To make your own calculations the illustrated CPU time loads can be taken to be linear This means that half as many blocks in the same time slice generate half as much CPU time load etc the same number of blocks in time slices ha...

Page 665: ...k Description as well as in the SINAMICS SIMOTION Programming Manual DCC Editor This chapter describes the special features of the DCC technology option with SINAMICS DCM Simultaneous use of the free function blocks and the DCC technology option are feasible This additional functionality through DCC increases the CPU time load That means the maximum possible configuration with a Control Unit may b...

Page 666: ...e of approx 2 MB data is transferred to the drive To accelerate this process the SINAMICS DCM supports an alternative option for transferring the DCB library to the drive With this method the process is shortened to less than 5 min Step 1 In STARTER open a project that includes a SINAMICS DCM drive with at least one DCC chart In the shortcut menu right mouse button select Load into file system onl...

Page 667: ...nd delete the files on the memory card before you use the card for the functions described in this chapter Step 5 Insert the CompactFlash Card into the switched off drive and switch on POWER ON The DCB library is copied into the non volatile memory ROM in the drive during power up The process is complete as soon as the power up has ended operating state 7 0 reached Step 6 Switch device off on POWE...

Page 668: ...the available CPU time for the DCC blocks Please refer to the CPU time load with the SINAMICS DCM chapter for more information about the CPU load In this information an average complexity of the blocks being used is assumed If only highly complex or very simple blocks are computed the stated limit shifts accordingly Notes The actual CPU time load of the CUD can be read out in r9976 Please refer to...

Page 669: ...blocks and parameters always apply for the entire drive unit and should be regarded as guide values The CUD is completely utilized with 800 DCC blocks and parameters on the DO CU_DC or 600 DCC blocks and parameters on the DO DC_CTRL Conserving parameters has little effect on the quantity structure of the blocks the specified maximum numbers for the blocks should therefore not be exceeded On the DO...

Page 670: ...ecomes the limiting factor when designing the DCC application and not the memory load 10 37 4 Backing up the DCC diagrams A DCC project comprises two parts 1 Information about the type time slices and interconnection of the DCB blocks 2 Information about the layout and graphics in the DCC charts When downloading the DCC chart to the drive download to the target system only the information about th...

Page 671: ...tection KHP functions are available Protection Validity Objective Effect Write protection Online Protection of the parameterization against inadvertent changes by the user p parameters can be read but cannot be written Know how protection Online Protection of intellectual property especially the know how of the machine manufacturers against unauthorized use or reproduction of their products p para...

Page 672: ...at write protection is active by the fact that the entry fields of all adjustable parameters are shown with gray shading In order to permanently transfer your setting after changing write protection you must carry out the RAM to ROM data save operation Note Know how protection with active write protection If write protection is active the know how protection setting cannot be changed Note Access v...

Page 673: ...st of these parameters can be found in the SINAMICS DCM List Manual in Chapter Parameters for write protection and know how protection Section Parameters with WRITE_NO_LOCK The Restore factory settings function can also be used when write protection is activated 10 38 2 Know how protection The Know how protection function prevents for example confidential company know how for configuration and par...

Page 674: ...ive Know how protection can be combined with copy protection Functions locked using know how protection The following listed functions are inhibited when know how protection is active Download Trace function Function generator Deleting the alarm history Creating acceptance documentation Functions that can only be partly executed with know how protection The following listed functions can only be p...

Page 675: ...ently checking the password If you use language specific special characters you must ensure that the same language setting is active on the computer for subsequent entry of the password Note Data security of the memory card After setting up and activating the know how protection for encrypted data backup on the memory card previously backed up non encrypted data of the SINAMICS firmware will be de...

Page 676: ... copy protection error is displayed and a pulse inhibit set 10 38 2 2 Configuring know how protection Requirements Before activating know how protection the following conditions must be met The drive unit has been fully commissioned Configuration download into the drive unit complete commissioning You have then carried out an upload in order to upload the parameters calculated by the drive into th...

Page 677: ...changes to the Control Unit so that they can become effective Note Parameters of the exception list are not checked The Control Unit does not check which parameters you include or delete in the exception list Absolute know how protection By removing parameter p7766 from the exception list of p7764 0 0 you prevent any access at all to the data of the Control Unit and your project settings It is the...

Page 678: ... Specify Password dialog box opens Figure 10 104 Setting the password 9 In the New password field enter the password 1 to 30 characters Pay attention to upper and lower case 10 Enter it again in the Confirm password field and click OK to confirm the entry The dialog box is closed and the password is shown in encrypted form in the Activate Know how Protection for Drive Object dialog box The Copy RA...

Page 679: ...the know how protection Temporarily or Permanently by clicking the corresponding checkbox Temporarily deactivating Know how protection is active again after switching off and switching on Permanently deactivating Know how protection remains deactivated even after switching off and switching on again If you select Permanently you can also carry out a data backup on the Control Unit with Copy RAM to...

Page 680: ... new password in the following text box and repeat it in the lowest text box The Copy RAM to ROM option is active by default and ensures that the new password for the know how protection is permanently stored in the Control Unit If you only want to change the password temporarily you can deactivate this option 8 Click OK to close the dialog box Once the password has been changed successfully you w...

Page 681: ...ystem see Chapter Save data to the file system Page 678 The OEM specifies whether the data is to be stored zipped or unzipped The OEM makes the required know how protection settings The OEM enters the serial numbers of the memory card and the new Control Unit 4 The OEM sends the stored data to the end user e g by e mail 5 The end user copies the User directory to the new memory card and inserts it...

Page 682: ...normally option is activated by default 1 If you want to save the data in compressed form click the Save compressed zip archive option button The Store additional data on the target device option is deactivated in the default setting 2 If you want to store additional data such as program sources on the target device activate this option Optionally you can also activate Including DCC chart data Gra...

Page 683: ...the settings for the know how protection on the Drive unit know how protection tab 1 Click the Drive unit know how protection tab Figure 10 108 Load to file system know how protection By default the Without know how protection option is active If you really want to store the data without protection not recommended you can exit the dialog box with OK or Cancel at this point ...

Page 684: ...e Generally the entries in the input fields are shown in encrypted form 3 Enter the required password in the New password field and enter it again in the Confirm password field 4 Enter the serial number of the new memory card for which the data is intended If you have selected the Know how protection with copy protection option the input of the Control Unit serial number is also obligatory 5 In th...

Page 685: ... KHP Control Unit reference serial number r7760 Write protection know how protection status p7761 Write protection p7762 Write protection multi master fieldbus system access behavior p7763 KHP OEM exception list number of indices for p7764 p7764 0 n KHP OEM exception list p7765 KHP memory card copy protection p7766 0 29 KHP password input p7767 0 29 KHP password new p7768 0 29 KHP password confirm...

Page 686: ...Descriptions of functions 10 38 Write and know how protection SINAMICS DCM DC Converter 684 Operating Instructions 12 2018 A5E34763375A ...

Page 687: ...elapsed The converter unit must be provided with extensive protection measures against contamination in order to prevent voltage flashovers and therefore destruction Dust and foreign bodies which are brought in by the cooling air flow in particular must be thoroughly removed at certain intervals this depends on the rate of accumulation of dirt but should be carried out at least every 12 months The...

Page 688: ...ate of the drive Insert the memory then switch the electronic power supply OFF and ON again The device firmware is now installed Switch the electronic power supply OFF and ON again The device firmware just installed now powers up If neither a CBE20 nor DRIVE CLiQ components are available the drive is ready for operation However if a CBE20 or DRIVE CLiQ components or both are available the firmware...

Page 689: ... Unit CUD must be taken into account when updating the device firmware See the table below The hardware version can be read from the label on the right hand side of the CUD CUD print on label Executable firmware versions C98043 A7100 L1 C98043 A7100 L2 C98043 A7100 L100 C98043 A7100 L200 1 1 1 2 1 3 C98043 A7100 L3 C98043 A7100 L4 C98043 A7100 L103 C98043 A7100 L204 All versions A5E All versions S...

Page 690: ...rd during power up or a parameterization already on the card copied to the drive For a detailed description of this function see Chapter Memory card functions Page 359 Section Copying parameter data sets from non volatile memory to the memory card 4 Carry out a POWER ON The new firmware is now active If a memory card is already in the drive the following mechanism described in Chapter Memory card ...

Page 691: ...AMICS DCP V1 2 SSPs for different versions of the same drive can be simultaneously installed in STARTER Open the existing STARTER project that refers to an old device version Right click the device in the project navigator and select Target device Device version Select the new device version and confirm with Change version The project is converted to the new device version Note STARTER does not su...

Page 692: ...upgrading it is not permissible that there is a DCC chart in the drive After you have upgraded the unit firmware according to the previous chapter update the DCC technology option as follows Establish a connection to the drive using STARTER Delete the parameter assignment and DCC charts in the drive by setting p0976 to 200 After deleting the parameterization including the DCC charts only exist in ...

Page 693: ... DCC editor in the menu selection Options Block types Answer the question Do you wish to update the block types in the DCC editor with OK Figure 11 2 Importing the DCC library 1 Shift the DCC library which appears in the left hand window to the right with Figure 11 3 Importing the DCC library 2 Select Accept The chart is compiled into the new version Perform these steps for all DCC charts which ar...

Page 694: ...power unit Exception Fuses may also be changed by the customer 11 2 1 Replacing the fan NOTICE Device overheating in the case of incorrect phase sequence An incorrect phase sequence counter clockwise phase sequence fan rotates the wrong way may create a risk of the device overheating Check the correct direction of rotation of the fan following fan replacement If the fan rotor rotates in a counter ...

Page 695: ...p left and right 2 Swivel the fan cover through approximately 30 and withdraw it to the front 3 Remove the fan connector 4 Replace the fans 5 When installing a new fan ensure that it is in the correct mounting position The air must be blown upwards see the arrow on the fan enclosure 6 Reinsert the fan connector and attach the fan cover Figure 11 4 Replacing fans in 210 280 A devices ...

Page 696: ...NAMICS DC MASTER 2 Withdraw the connector for the fan sensor 3 Withdraw the connector for the fan power supply 4 Loosen the screws tool Torx T20 screwdriver 5 Withdraw the fan module towards the front 6 Insert the new fan module and tighten the fastening screws tightening torque 1 5 Nm reinsert the connector and reattach the front cover Figure 11 5 Replacing fans in 400 850 A devices ...

Page 697: ... fans in 1200 A devices 1 Remove the front cover of the SINAMICS DC MASTER 2 Withdraw the fan connector and the fan monitoring 3 Release the nuts 4 Remove the fan including the fan support strut 5 Install the new fan in the reverse sequence tightening torque for the nuts 15 Nm Figure 11 6 Replacing fans in 1200 A devices ...

Page 698: ...ns in 1500 to 3000 A devices 1 At the device remove the front panel and the upper cover 2 Release the support plate for the electronics and swing it out to the side 3 Release the fastening screws for the fan module 4 Withdraw the fan connector and the fan monitoring 3 pole Figure 11 7 Replacing fans in 1500 3000 A devices 1 ...

Page 699: ...module towards the front 2 Insert the new fan module and tighten the fastening screws tightening torque 6 Nm 3 Reinsert the plug connectors 4 Swivel back the support plate for the electronics and screw into place tightening torque 3 Nm 5 Re attach the front plate and the top cover Figure 11 8 Replacing fans in 1500 3000 A devices 2 ...

Page 700: ...ays replace all arm fuses at the same time Always use fuses of the same type For units 850 A as described here these are the fuses installed in the unit For units 850 A these are the externally installed fuses Replacing fuses for 900 A to 1200 A units The fuses are accessible from the front after removing the front cover and swiveling the support plate for the electronics out of the way The fuses ...

Page 701: ...ue 25 Nm NOTICE Damage to the device due to improper fuse installation Incorrect installation of the fuses can cause damage to the device When installing the fuses observe the following instructions Install the fuses with the same alignment as the fuses to be replaced The rupture indicator of the fuses in the left hand and right hand series must point towards the center of the unit The fixing scre...

Page 702: ...apter ESD sensitive components Page 22 Note Use the supplied protective cover The module is equipped on both sides with highly sensitive components that can be damaged if installed incorrectly It is therefore essential that you use the supplied mounting aid protective cover when installing or removing the CUD Required tools Torx screwdrivers TX10 CUD and TX20 TX30 front cover Removing the existing...

Page 703: ...ard CUD 7 Loosen the fixing screws of the CUD 8 Insert the supplied mounting aid 9 Withdraw the CUD carefully After removing the screws and before pulling out the CUD the module must be raised slightly and the supplied mounting aid protective cover inserted between the CUD and the assembly bolts in order to prevent any damage to the CUD to be replaced There are sensitive components on the rear of ...

Page 704: ...mended that you swing out the electronics plate slightly Make sure that the mounting sockets are covered by the mounting aid 11 3 Replacing the back up battery in the AOP30 operator panel Table 11 1 Technical specifications of the backup battery Type CR2032 3 V lithium battery Manufacturer Maxell Sony Panasonic Nominal capacity 220 mAh Self discharge at 20 C 1 year Service life in backup mode 1 ye...

Page 705: ...12 2018 A5E34763375A 703 Note The battery must be replaced within one minute to ensure that no AOP settings are lost Figure 11 13 Replacing the backup battery for the cabinet operator panel Note The battery must be disposed of in accordance with the manufacturer guidelines and applicable country specific laws and directives ...

Page 706: ...Maintenance 11 3 Replacing the back up battery in the AOP30 operator panel SINAMICS DCM DC Converter 704 Operating Instructions 12 2018 A5E34763375A ...

Page 707: ...ering information for options and accessories Page 30 12 2 Connecting an incremental encoder Note Because the physical transmission media is more robust the bipolar connection should always be used The unipolar connection should only be used if the encoder type does not output push pull signals Note The technical data of the incremental encoder inputs X177 41 to 48 and further information on how t...

Page 708: ...t voltage of the SINAMICS DCM is partly negative for firing angles between 60 and 120 In order to ensure that no negative voltages are present at the load i e at the galvanizing and paint tanks an external freewheeling diode is usually installed on the DC side for these applications This is not part of the SINAMICS DCM but rather is installed in the control cabinet Figure 12 3 SINAMICS DCM 2Q devi...

Page 709: ... sensing circuit be used for these applications Whereby the entire load current including the freewheeling current is measured via an external shunt The shunt voltage must be increased via an external shunt converter and then led to the SINAMICS DCM via an analog input See function diagram 6850 column 2 Figure 12 5 SINAMICS DCM with external current actual value sensing Parameter p51852 Selection ...

Page 710: ...tor controller in heating applications Under certain preconditions the SINAMICS DCM can be used as three phase AC power controller for heating applications This means that in some cases SIVOLT A three phase AC power controllers can be replaced by SINAMICS DCM converters You can download an application document from the Internet Manuals https support industry siemens com cs ww en ps 13298 man ...

Page 711: ...very state no emergency stop Applications where STO is not used STO circuit activated Jumper in terminal X200 must be removed STO circuit is activated Safety relay can be connected 13 2 General technical specifications of the DCM 6RA80 Table 13 1 SINAMICS DCM Functional safety MTTFD according to ISO 13849 1 500 years Diagnostics coverage DC according to ISO 13849 1 IEC 61508 99 Maximum operating a...

Page 712: ...nd technical data can be found in the SINAMICS DCM DC converters SINAMICS DCM Control Modules 13 3 Standards EN ISO 13849 1 2016 Safety of Machinery Safety Related Parts of Control Systems Part 1 General principles for design EN ISO 13849 2 2013 Safety of Machinery Safety Related Parts of Control Systems Part 2 Validation EN 61800 5 2 2017 Adjustable speed electrical power drive systems Part 5 2 S...

Page 713: ...gency Stop but not an Emergency Off You can review the details about the definitions in EN 60204 1 Risk Risk of electric shock Risk of unexpected motion Measure to minimize risk Safe switch off Switching off the electric power supply for the installation either completely or partially Safely stop and safely prevent restarting Stopping or preventing the dangerous movement Command Emergency Off Emer...

Page 714: ... The switch on inhibit which prevents automatic restart after deactivating STO must be implemented by the upstream external monitoring and control system e g 3SK1 according to the requirements of EN 60204 1 Chapter 9 2 5 Typical applications Applications include all machines and systems with moving axes e g conveyor technology fans STO allows personnel to safely work with a protective door open a ...

Page 715: ...ot required for this function In connection with an external safety relay e g 3SK1 and with a redundant switch off signal path via armature line contactor a Safe Torque Off STO or Safe Stop 1 SS1 safety function SIL 3 PL e Cat 4 capable application is achieved according to EN 62061 or ISO 13849 1 The STO safety function comprises three safety element functions 1 Detect Performed externally e g by ...

Page 716: ... and F PLC Description of the applications The SINAMICS DCM is activated and evaluated in all four application examples each with a 2 channel EMERGENCY STOP trigger mechanism e g EMERGENCY STOP button safety door switch etc via an additional 3SK1121 safety relay green block STO application 3SK1121 2AB40 safety relay SS1 application Safety relay 3SK1121 2CB42 with the option to set a delay time for...

Page 717: ... n Safety related interface relay to control the armature contactor KFH1 Safety related interface relay to control the field contactor DI DO 4 Programmable digital input 4 X177 15 to select OFF3 fast stop KFH1 KAH1 KAH n Phoenix Contact PSR SPP 24DC FSP 1X1 1X2 2981981 STO Activation deactivation STO on SINAMICS DCM RM1 RM 2 106 109 110 Connection for feedback circuits and safety relay on SINAMICS...

Page 718: ...actor First channel blue Line contactor armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components green Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 3 STO application with line contactor ...

Page 719: ...er First channel blue Circuit breaker 3WL armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components green Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 4 STO application with circuit breaker ...

Page 720: ...actor First channel blue Line contactor armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components green Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 5 SS1 application with line contactor ...

Page 721: ...er First channel blue Circuit breaker 3WL armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components green Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 6 SS1 application with circuit breaker ...

Page 722: ... PLC First channel blue Line contactor armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components yellow Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 7 SS1 application with line contactor and F PLC ...

Page 723: ...LC First channel blue Circuit breaker 3WL armature armature auxiliary contactor Second channel red Firing pulse circuit SAFETY circuit Safety components yellow Contact blocks for field excitation gray Line contactor field field auxiliary contactor also as the field contactor is usually controlled as well Figure 13 8 SS1 application with circuit breaker and F PLC ...

Page 724: ...nes these must be tested at regular intervals diagnostics test interval Diagnostic test in accordance with IEC 61800 5 2 As a consequence faults are detected in an acceptable time The intervals depend on the safety function and the desired required SIL PL Cat The user must ensure that this test of the switch off signal paths test stop activating and deactivating an STO is performed at regular inte...

Page 725: ...signed for AC1 Siemens 3RT2015 2AP01 6RA8025_XXXXX_0AA0 Value Designation Manufacturer Article number Rated DC current A DC 60 Rated armature supply voltage V 400 480 575 Contactor armature circuit Main contactor designed for AC1 50 A Siemens 3RT1035 3AL20 Contactor field circuit Field contactor designed for AC1 Siemens 3RT2015 2AP01 6RA8028_XXXXX_0AA0 Value Designation Manufacturer Article number...

Page 726: ...cle number Rated DC current A DC 400 Rated armature supply voltage V 400 575 Contactor armature circuit Main contactor AC1 400 A Siemens 3RT1466 6AP36 Contactor field circuit Field contactor designed for AC1 Field contactor designed for AC1 Siemens Siemens 3RT2023 2AL20 3RT2023 2AL24 6RA8082_XXXXX_0AA0 Value Designation Manufacturer Article number Rated DC current A DC 450 Rated armature supply vo...

Page 727: ...eld contactor designed for AC1 Field contactor designed for AC1 Siemens Siemens 3RT2023 2AL20 3RT2023 2AL24 6RA8088_XXXXX_0AA0 Value Designation Manu facturer Article number Rated DC current A DC 950 Rated armature supply voltage V 830 3WL circuit breaker armature circuit 3WL1 circuit breaker 1000 A 1000 V with LI trigger ETU15B Siemens 3WL1210 4BB33 4AS2 Z Z A05 C22 Contactor field circuit Field ...

Page 728: ...3WL1212 4BB33 4AS2 Z Z A05 C22 Contactor field circuit Field contactor designed for AC1 Field contactor designed for AC1 Siemens Siemens 3RT1034 3AL20 3RT1044 3AL20 6RA8093_XXXXX_0AA0 Value Designation Manufactu rer Article number Rated DC current A DC 1600 Rated armature supply voltage V 400 575 3WL circuit breaker armature circuit 3WL1 circuit breaker 1600 A 690 V with LI trigger ETU15B Siemens ...

Page 729: ... 3AL20 3RT1044 3AL20 6RA8097_XXXXX_0AA0 Value Designation Manu facturer Article number Rated DC current A DC 2600 2800 Rated armature supply voltage V 575 690 3WL circuit breaker armature circuit 3WL1 circuit breaker 2500 A 690 V with LI trigger ETU15B Siemens 3WL1225 3BB33 4AS2 Z Z C22 Contactor field circuit Field contactor designed for AC1 Field contactor designed for AC1 Siemens Siemens 3RT103...

Page 730: ...afety relay basic unit Advanced for SS1 https mall industry siemens com mall en Catalog Product 3 SK1121 2CB42 SIRIUS safety relay basic device advanced with time delay 0 5 30 s 4 relay enable circuits 2 NO contacts without delay 2 NO contacts with delay Us 24 V DC spring loaded connection 2 Coupling relay for SIL3 Phoenix Contact PSR SPP 24DC FS P 1X1 1X2 2981981 Coupling relay for SIL3 https www...

Page 731: ... No 06 20053 American Bureau of Shipping Shipbuilding 2 06 HG196689 1 PDA Det Norske Veritas Shipbuilding 2 No E 10357 DC Converters No E 10358 Control Module Communication PROFIBUS slave DP V0 DP V1 PROFIdrive 3 1 2 PROFINET IO devices V 2 2 4 PROFIdrive 4 1 1 UL online certifications directory http database ul com cgi bin XYV template LISEXT 1FRAME index htm 2 In order to maintain the limit valu...

Page 732: ...maintained To do this an additional radio interference suppression filter EMC filter must be used and the converters must be installed in the control cabinet in compliance with EMC rules The appropriate radio interference suppression filters for the field and armature circuits for the SINAMICS DC MASTER are listed in Catalog D23 1 Additional notes are provided there as well as technical data and c...

Page 733: ...ncluding specific test methods EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements UBC 97 Uniform Building Code Reference standards SN 29500 1 Component failure rates Anticipated values general SN 36350 1 Environmentally compatible products...

Page 734: ...chluss Armature short circuit ASCII Amerikanische Code Norm für den Informationsaustausch American Standard Code for Information Interchange ASM Asynchronmotor Induction motor B BERO Firmenname für einen Näherungsschalter Trade name for a type of proximity switch BI Binektoreingang Binector input BIA Berufsgenossenschaftliches Institut für Arbeitssicherheit German Institute for Occupational Safety...

Page 735: ...ausgang bidirektional Bidirectional Digital Input Output DMC DRIVE CLiQ Module Cabinet Hub DRIVE CLiQ Module Cabinet Hub DO Digitalausgang Digital Output DO Antriebsobjekt Drive Object DP Dezentrale Peripherie Decentralized Peripherals DPRAM Speicher mit beidseitigem Zugriff Dual Port Random Access Memory DRAM Dynamischer Speicher Dynamic Random Access Memory DRIVE CLiQ Drive Component Link with I...

Page 736: ...legram GSD Gerätestammdatei beschreibt die Merkmale eines PROFIBUS Slaves Device master file describes the features of a PROFIBUS slave GSV Gate Supply Voltage Gate Supply Voltage GUID Globally Unique Identifier Globally Unique Identifier H HF Hochfrequenz High Frequency HFD Hochfrequenzdrossel High frequency reactor HMI Mensch Maschine Schnittstelle Human Machine Interface HTL Logik mit hoher Stö...

Page 737: ...tz Motor Data Set MLFB Maschinenlesbare Fabrikatebezeichnung Machine readable product designation MMC Mensch Maschine Kommunikation Man Machine Communication MSB Höchstwertiges Bit Most Significant Bit MSC Motorstromrichter Motor power converter MSCY_C1 Zyklische Kommunikation zwischen Master Klasse 1 und Slave Master Slave Cycle Class 1 MT Messtaster Measuring input N N C Nicht angeschlossen Not ...

Page 738: ...t zu Punkt Schnittstelle Point to Point Interface PRBS Weißes Rauschen Pseudo Random Binary Signal PROFIBUS Serieller Datenbus Process Field Bus PS Stromversorgung Power Supply PSA Power Stack Adapter Power Stack Adapter PTC Positiver Temperaturkoeffizient Positive Temperature Coefficient PTP Punkt zu Punkt Point To Point PWM Pulsweitenmodulation Pulse Width Modulation PZD PROFIBUS Prozessdaten PR...

Page 739: ...erlose Vektorregelung Sensorless Vector Control SM Sensor Module Sensor Module SMC Sensor Module Cabinet Sensor Module Cabinet SME Sensor Module External Sensor Module External SN Sicherer Software Nocken Safe software cam SOS Sicherer Betriebshalt Safe Operating Stop SPC Sollwertkanal Setpoint Channel SPS Speicherprogrammierbare Steuerung Programmable Logic Controller PLC SS1 Sicherer Stop 1 Safe...

Page 740: ...annung DC link voltage VdcN Teilzwischenkreisspannung negativ Partial DC link voltage negative VdcP Teilzwischenkreisspannung positiv Partial DC link voltage positive VDE Verband Deutscher Elektrotechniker Association of German Electrical Engineers VDI Verein Deutscher Ingenieure Association of German Engineers Vpp Volt Spitze zu Spitze Volt peak to peak VSM Voltage Sensing Module Voltage Sensing ...

Page 741: ... current value IAlimit Current limit If Actual field current value ILG Current at critical conduction In Rated current Kp P gain La Armature circuit inductance Mlimit Torque limit Mact Actual torque value n Speed nact Actual speed value nmin Minimum speed NN Normal zero nsetp Speed setpoint Ra Armature circuit resistance RDT Ramp down time Tn Integral time TSE Snubber Tu Ambient temperature Ua Arm...

Page 742: ...logens are only present to a slight extent cable insulation in the SINAMICS DCM Control Module All materials meet ROHS criteria Environmental compatibility was a key criterion in selecting supplier parts Environmental aspects during production The packaging material can be recycled and consists mainly of cardboard With the exception of the enclosure no surface coatings have been used The productio...

Page 743: ...t of time and work involved or at a flat rate as part of a contract Services whose charges depend on the amount of time and work involved are performed within the normal working hours for the region and with an appropriate response time You can get in touch with your regional contact if you wish to have any services carried out Note We would be grateful if you could specify the following device da...

Page 744: ...Appendix A A 4 Servicing SINAMICS DCM DC Converter 742 Operating Instructions 12 2018 A5E34763375A ...

Page 745: ...VA_D Absolute value generator double integer 6 DIV Divider REAL type 9 DIV_D Divider double integer type 7 DIV_I Divider integer type 7 MAS Maximum evaluator 7 MIS Minimum evaluator 8 MUL Multiplier 7 MUL_D Multiplier double integer type 7 MUL_I Multiplier integer type 7 PLI20 Polyline 20 break points 9 SII Inverter 6 SUB Subtractor 6 SUB_D Subtractor double integer type 6 SUB_I Subtractor integer...

Page 746: ...rter 6 D_US DOUBLE INTEGER to UNSIGNED SHORT INTEGER converter 6 I_D INTEGER to DOUBLE INTEGER converter 6 I_R INTEGER to REAL converter 6 I_UD INTEGER to UNSIGNED DOUBLE INTEGER converter 6 I_US INTEGER to UNSIGNED SHORT INTEGER converter 6 N2_R Converting 16 bit fixed point format N2 to REAL 7 N4_R Converting 32 bit fixed point format N4 to REAL 6 R_D REAL to DOUBLE INTEGER converter 6 R_DW Bit ...

Page 747: ...integer type 6 CTR Counter BOOL type 7 DFR Reset dominant D type flip flop BOOL type 6 DLB Delay element REAL type 7 DX8 Demultiplexer 8 outputs REAL type 6 DX8_D Demultiplexer 8 outputs DOUBLE INTEGER type 14 DX8_I Demultiplexer 8 outputs INTEGER type 13 ETE Edge evaluator BOOL type 6 LVM Double sided limit monitor with hysteresis BOOL type 7 MFP Pulse generator BOOL type 6 MUX8 Multiplexer casca...

Page 748: ...ype 6 NSW_D Numeric change over switch DOUBLE INTEGER type 5 NSW_I Numeric change over switch INTEGER type 6 OR BOOL type 7 PCL Pulse shortening device BOOL type 6 PDE Closing delay device BOOL type 5 PDF Breaking delay device BOOL type 6 PST Pulse stretching device BOOL type 6 RSR RS flip flop R dominant BOOL type 6 RSS RS flip flop S dominant BOOL type 6 SH_DW Shift block DWORD type 6 TRK Tracki...

Page 749: ... 23 SAH_BY Sample and hold BYTE type 24 SAH_D Sample and hold DOUBLE type 24 SAH_I Sample and hold INTEGER type 24 SAV Value buffering REAL type 5 SAV_BY Value buffering BYTE type 6 SAV_D Value buffering DOUBLE type 6 SAV_I Value buffering INTEGER type 6 STM Fault alarm trigger 41 WRP Writing drive parameters REAL type 17 WRP_D Writing drive parameters DOUBLE type 13 WRP_I Writing drive parameters...

Page 750: ...ly not visible In the following exceptional cases power up is interrupted with display value 33 In this state the unit can be parameterized using BOP20 AOP30 and STARTER Differences have been identified between the reference and actual topology Correct the topology e g re insert the TM component Accept the actual topology into the reference topology by setting p9905 1 or p9905 2 Ramp up is continu...

Page 751: ...Menu structure 382 Operation screen 383 Overview 381 Application classes 408 Article number 26 Automatic restart 598 Auxiliary circuits 581 B BICO technology Converter 368 Fixed values 368 Interconnecting signals 366 What is it 364 Binector 365 Block diagram 114 BOP20 368 Commissioning steps 274 Control word drive 379 Status display 748 Brake 578 Braking distance 563 C Cabinet configuration 98 Cab...

Page 752: ...rding of messages 482 506 Diagnostics via LEDs Sensor Module Cabinet SMC10 201 Terminal Module TM15 230 Terminal Module TM150 263 Terminal Module TM31 249 Diagnostics via STARTER 638 Digital inputs 177 Digital outputs 177 Dimension drawings 80 Sensor Module Cabinet SMC10 202 Terminal Module TM150 264 Dimensions 80 Direct data exchange Faults 482 GSD 481 PROFIBUS 468 Disconnection 555 Disposal 740 ...

Page 753: ...ification Maintenance 510 Incremental encoder evaluation 178 179 206 566 Industrial security IT security 405 Inputs 177 Analog 177 Digital 177 Overview 403 Temperature sensor 179 Installation Sensor Module Cabinet 203 217 Terminal Module TM150 265 Installation altitude 45 Interconnecting signals using BICO technology 366 Interconnection using BICO technology 366 Interface descriptions SMC 10 Senso...

Page 754: ... the Control Unit 540 Parameterizing communication for X1400 540 Read and write access 543 Reading and writing parameters 545 Motor temperature 587 MTrace 648 Multiple trace 644 N NACT_A 423 NACT_B 423 O OFF2 555 OFF3 555 Online mode with STARTER 485 Operating hours counter Unit fan 581 Operation enable 557 Operation screen see AOP30 Operational brake 578 Operator panel AOP30 281 380 BOP20 274 368...

Page 755: ... Master class 1 and 2 457 Setting the address 461 Terminating resistor 463 VIK NAMUR 462 PROFIBUS telegram structure 459 PROFIdrive 405 Controller Supervisor Drive Unit 406 Device classes 405 Reading parameters 449 Telegrams 410 Write parameter 452 PROFINET Data transfer 495 Forwarding of messages via diagnostics channels 506 Interface 496 PROFINET cables 194 PROFINET IO 491 Addresses 493 IRT 500 ...

Page 756: ...grams 410 STARTER 287 Commissioning 289 Configuring a drive unit 298 Creating the project 289 Installation 288 Online mode via PROFINET 485 Project wizard 291 Starting the drive project 317 User interface 288 Startup trace 646 Status display at the BOP20 748 Status word 1 420 Status word 1 BM 422 Status word 2 421 Status word 2 BM 422 STW1 414 STW1 BM 416 STW2 415 STW2 BM 417 Switch on 552 Operati...

Page 757: ... Firmware 687 Upgrading Firmware version 686 Use of the speed controller for other applications 571 USS interface 551 W WARN_CODE 423 Write protection Activating 669 Deactivating 671 Overview 669 X X100 X101 183 X126 182 455 X165 183 X166 183 X177 177 X178 181 X179 182 X200 X201 188 XP24V 174 XR1 XS1 XT1 176 Z ZSW1 420 ZSW1 BM 422 ZSW2 421 ZSW2 BM 422 ...

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