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Service and maintenance

5.2 Forming

Power Module PM330
Hardware Installation Manual, 10/2016, A5E32844552B AD

5.2

Forming

Forming the DC link capacitors

If converters were not operational for longer than a year (if possible: storage temperature

< 40 °C), the DC link capacitors should be formed. The date of manufacture and therefore

the storage time can be determined based on the Power Module serial number. You can

take the details about the measures required when forming from the following diagram.

Storage times less than 1 year: No measures required

①

Storage times of between 1 and 2 years: Connect voltage for one hour before switching on

②

Storage times of between 2 and 3 years: Form corresponding to the curve before switching on

③

Storage times of 3 and more years: Form corresponding to the curve before switching on

Figure 5-1

Measures when forming the DC link capacitors

Summary of Contents for SINAMICS G120P PM330

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Page 3: ..._____ ___________________ SINAMICS SINAMICS G120P Power Module PM330 Hardware Installation Manual Closed loop control version V4 7 SP6 10 2016 A5E32844552B AD Basic safety instructions 1 Introduction 2 Installing Mounting 3 Connecting up switching on 4 Service and maintenance 5 Technical specifications 6 Appendix A ...

Page 4: ...perated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Si...

Page 5: ...odules 22 3 3 1 Chassis units 25 3 4 Control Unit installation 28 4 Connecting up switching on 29 4 1 Cable lugs 30 4 2 Line motor and DC link connection 31 4 2 1 Protective conductor 31 4 2 2 Line connection 32 4 2 3 Length of motor cables 32 4 2 4 Motor connection 33 4 2 5 Access to power and motor terminals 34 4 2 6 DC link connection 38 4 3 Operation on a non grounded line supply IT system 39 ...

Page 6: ...a function of the operating temperature 82 6 3 2 Derating as a function of the installation altitude 83 6 3 3 Derating factor of the output current as a function of the line voltage 84 6 3 4 Derating of the output current as a function of the pulse frequency 85 A Appendix 87 A 1 Further information on your converter 87 A 1 1 Manuals for your inverter 87 A 1 2 Configuring support 88 A 1 3 Product S...

Page 7: ...nd phase conductor to protective conductor Check that every auxiliary circuit is de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Take measures to prevent reconnection of the...

Page 8: ...o life due to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Danger to life due to electric shock when opening plug connections ...

Page 9: ...of machines therefore putting people at risk or causing material damage When close to components switch off all wireless devices and mobile phones WARNING Danger to life due to the motor catching fire in the event of insulation overload There is a greater load on the motor insulation through a ground fault in an IT system If the insulation fails it is possible that death or severe injury can occur...

Page 10: ...chine disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer and therefore it is not necessary to perform an additional test within the system machine WARNING Danger to life due to inactive safety functions Inactive or non adapted safety functions can trigger machine malfunctions that can cause serious injury or death Observe the informatio...

Page 11: ...ts integrated circuits modules or devices that may be damaged by either electrostatic fields or electrostatic discharge NOTICE Damage caused by electric fields or electrostatic discharge Electric fields or electrostatic discharge can result in malfunctions as a result of damaged individual parts integrated circuits modules or devices Only pack store transport and send electronic components modules...

Page 12: ...cts and solutions undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Ind...

Page 13: ...zing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as the emission of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component malfunctions Software errors Operation and or environmental conditions outside the specification External influence damage 3 Hazardous shock voltages caus...

Page 14: ...Basic safety instructions 1 5 Residual risks of power drive systems Power Module PM330 14 Hardware Installation Manual 10 2016 A5E32844552B AD ...

Page 15: ...cteristic for use in HVAC applications The Power Module is available with the internal air cooling cooling method The Power Modules are available for the following rated voltages and rated powers 3 AC 380 V 480 V 160 kW 560 kW 3 AC 500 V 690 V 315 kW 630 kW The Power Modules can be connected to the following line supply systems TN system TT system IT system 690 V line supplies with grounded line c...

Page 16: ...Introduction Power Module PM330 16 Hardware Installation Manual 10 2016 A5E32844552B AD Figure 2 1 PM330 block diagram ...

Page 17: ...harging is only started when all of the enable signals are available and by setting the ON OFF command p0840 1 The DC link is then fully charged after approximately 400 ms The Power Modules can be used with the following Control Units including all communication versions with firmware version from 4 6 HF7 and higher CU230P 2 PN 6SL3243 0BB30 1FAx CU230P 2 DP 6SL3243 0BB30 1PAx CU230P 2 HVAC 6SL324...

Page 18: ...Introduction Power Module PM330 18 Hardware Installation Manual 10 2016 A5E32844552B AD ...

Page 19: ...owing conditions Ensure that the device is free of dust and dirt when using a vacuum cleaner this must comply with ESD equipment rules Keep the device away from water solvents and chemicals Take care to install it away from potential water hazards for example do not install it beneath pipes that are subject to condensation Avoid installing it where excessive humidity and condensation may occur Kee...

Page 20: ...sed The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet Protection against condensation or electrically conductive pollution Protect the device e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures ma...

Page 21: ...at the required cooling air flow rate for the Power Modules see Specific technical data Page 70 remains 100 Pa even when filter mats are used 4 Ensure that no equipment is mounted that has a negative impact on the cooling air flow 5 Ensure that the air openings in the Power Modules are free so that the airflow is not obstructed for the necessary clearances see Chassis units Page 25 6 Avoid possibl...

Page 22: ... frequency 3 3 Mounting the Power Modules WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non observance of the fundamental safety instructions and residual risks stated in Chapter Basic safety instructions Page 7 can result in accidents with severe injuries or death Adhere to the fundamental safety instructions When assessing the ri...

Page 23: ...ues electrical connections 50 Nm 15 M12 bolts mechanical screw connections 25 Nm 15 M8 bolts Note Adhesive label with danger and warning notes in English and French The adhesive label with danger and warning notes in English and French subsequently shown is included with the converter Attach the adhesive label in the appropriate language to the inside of the converter cabinet where it is clearly v...

Page 24: ...AD Lifting Power Modules The Power Modules can be lifted using the lifting eyebolts provided Use a lifting harness where the ropes or chains are maintained in a vertical position The device must not be lifted at an angle because this can damage the housing Rope spreaders may have to be used Figure 3 3 Lifting Power Modules ...

Page 25: ...wer Modules Power Module PM330 Hardware Installation Manual 10 2016 A5E32844552B AD 25 3 3 1 Chassis units Drilling patterns dimensions and clearances Figure 3 4 Dimension drawing of PM330 frame size GX view from the side view from the rear ...

Page 26: ...ing Mounting 3 3 Mounting the Power Modules Power Module PM330 26 Hardware Installation Manual 10 2016 A5E32844552B AD Figure 3 5 Dimension drawing of PM330 frame size HX view from the side view from the rear ...

Page 27: ...ing Mounting 3 3 Mounting the Power Modules Power Module PM330 Hardware Installation Manual 10 2016 A5E32844552B AD 27 Figure 3 6 Dimension drawing of PM330 frame size JX view from the side view from the rear ...

Page 28: ...Adequate cooling of the Control Unit is not guaranteed when the housing flap is open As a consequence when the converter is operational the Control Unit can overheat and thus fail Close the housing flap when the converter is operational Note Failure of the Control Unit as a result of overheating due to the fact that the cooling openings are covered over Adequate cooling of the Control Unit is not ...

Page 29: ...vice after five minutes have elapsed Measure the voltage before starting work on the DCP and DCN DC link terminals WARNING Danger of an accident due to missing warning labels in the national language Missing warning labels in the national language can result in death or serious injury Attach the component warning labels in the national language NOTICE Converter damaged due to overvoltage Line side...

Page 30: ...are listed in the table below These cable lugs are not to exceed these dimensions as mechanical fastening and adherence to the voltage distances is not guaranteed otherwise Figure 4 1 Dimensions of the cable lugs Table 4 1 Dimensions of the cable lugs Screw bolts Connection cross section mm d2 mm b mm l mm c1 mm c2 mm M12 240 13 42 92 24 13 The cable lugs can be attached as shown in the following ...

Page 31: ...nductor is interrupted can result in death or serious injury Dimension the protective conductor as stipulated in the appropriate regulations Dimensioning the protective conductor Observe the local regulations for protective conductors subject to an increased leakage current at the site of operation The minimum cross section of all protective conductors routed in the control cabinet depends on the ...

Page 32: ...on When connecting a multi conductor cable using an industrial plug connector according to EN 60309 the protective conductor must have a cross section of 2 5 mm Cu 4 2 2 Line connection Open the terminal covers of the converter Connect the protective conductor of the power supply cable to terminal PE of the inverter Connect the power supply cable to terminals U1 V1 and W1 When using copper busbars...

Page 33: ...lter 100 m du dt filter compact Unshielded cable devices with output filter 450 m Output reactor du dt filter 150 m du dt filter compact 4 2 4 Motor connection Star and delta connection Siemens motors have a diagram inside the terminal box showing both connection methods Star connection Y Delta connection Δ The motor rating plate provides data about the correct connection Connecting the motor to t...

Page 34: ...o line and motor terminals The line and motor terminals are accessible via the following steps 1 Release the 2 screws from the cover of the line connection terminals and remove the cover towards the front 2 For frame size GX and HX release the screw from the cover of the motor connection terminals and remove the cover towards the front For frame size JX two screws are located in the cover ...

Page 35: ...p X9 Optionally the line connection can be established using the Installation set for line side cable connection left see In stallation set for line side cable connection left Page 41 Tightening torques for the line motor and PE terminals M12 50 Nm The cable entry protection must be broken out correspond ing to the diameter of the cable to be introduced After connecting the covers of the line and ...

Page 36: ...e JX only connection from the top or bottom is possible Tightening torques for the line motor and PE termi nals M12 50 Nm The cable entry protection for the line connection must be broken out corre sponding to the diameter of the cable to be introduced The cable entry protection for the motor connection is described in the following section After connection the co vers of the line and motor termin...

Page 37: ...front connec tions for U2 V2 W2 DCP DCN the front cable entry pro tection must be broken out ac cording to the cable diameter to be introduced When using the rear connec tions for U2 V2 W2 DCP DCN the plastic panel of the connection housing must be broken out and used at the point of the cable entry protection from the accessory pack ac cording to the cable diameter to be introduced WARNING Danger...

Page 38: ...n 70 s off A Braking Module is not available for the PM330 Power Modules for line voltages 3 AC 500 690 V Supplementary rectifier for higher pulse line harmonics When using DC link connecting terminals DCP and DCN as infeed for an external supplementary rectifier current carrying capability see the appropriate table in the Technical data the rectifier must have as a minimum a fully controlled 6 pu...

Page 39: ...n to the basic interference suppression module of the Power Module must be opened NOTICE Damage to the device through not removing the connection clip with a non grounded line supply Failure to open the connection to the basic interference suppression module on a non grounded line supply IT system can cause significant damage to the device With a non grounded line supply IT system open the connect...

Page 40: ...ce suppression module The connection is opened as follows 1 Release the left hand housing flap by rotating latch and opening the housing flap 2 Release the two screws they are captive 3 Release screws and but do not remove the screws 4 Swivel the connection clip around the axis of rotation of screw towards the left until the connection clip can be fastened using screw 5 Tighten the screws and with...

Page 41: ... Power Module at the top of the control cabinet without any clearance As a consequence the power loss from the Power Modules can be dissipated from the electrical cabinet with low associated design and construction costs For devices frame size JX the line feeder cables can only be connected from the top Installing the Mounting kit for line side cable connection left 6SL3366 1LG00 0PA0 for frame si...

Page 42: ... 4 Installation set for line side cable connection left Power Module PM330 42 Hardware Installation Manual 10 2016 A5E32844552B AD 2 Mount the installation set tightening torque 50 Nm Figure 4 6 Installing the mounting kit step 2 ...

Page 43: ...n Manual 10 2016 A5E32844552B AD 43 3 Final state with mounted installation set tightening torque for the fixing screws 50 Nm Figure 4 7 Installing the mounting kit step 3 4 The cable entry protection must be broken out corresponding to the diameter of the cable to be introduced Figure 4 8 Installing the mounting kit step 4 ...

Page 44: ...ling the Mounting kit for line side cable connection left 6SL3366 1LH00 0PA0 for frame size HX The mounting kit is installed in 4 steps 1 Remove the busbar adapter for the cable outlet towards the top and the adapter for the PE connection towards the top Use the 14 screws incl PE again for mounting the installation set Figure 4 9 Installing the mounting kit step 1 ...

Page 45: ...ft Power Module PM330 Hardware Installation Manual 10 2016 A5E32844552B AD 45 2 Mount the installation set for connections U1 V1 W1 tightening torque 50 Nm and the installation set tightening torque 6 Nm Tightening torque for screw 3 Nm Figure 4 10 Installing the mounting kit step 2 ...

Page 46: ...ion Manual 10 2016 A5E32844552B AD 3 Final state with mounted installation set tightening torque for the fixing screws 50 Nm Figure 4 11 Installing the mounting kit step 3 4 The cable entry protection must be broken out corresponding to the diameter of the cable to be introduced Figure 4 12 Installing the mounting kit step 4 ...

Page 47: ...ed directly next to the converter e g in the same cabinet The cable length to terminal X9 must not exceed 10 m Terminal Name Meaning Input output Technical data 1 P24 External power supply Input 24 VDC 20 1 28 8 V Current consumption max 2 A 2 M Electronics ground Reference 3 External alert External alarm Input Voltage 3 V 30 V Current drain 6 4 mA at 24 VDC 1 3 mA at 5 V 4 mA at 15 V 8 mA at 30 V...

Page 48: ...um connection cross section 2 5 mm Minimum connection cross section 0 2 mm Maximum tightening torque 0 5 Nm 4 5 5 lbf in Inputs are low active All signal inputs are low active wire break proof Controlling the main contactor If the main contactor is controlled via terminals 11 and 12 then it is not necessary to use a control transformer to provide isolation from the line supply A 250 V 4 A fuse mus...

Page 49: ...s and the devices within the control cabinet have to be assigned to these zones The following example explains the zone concept in greater detail The zones must be decoupled electromagnetically This decoupling can for example be achieved with large physical separations approx 25 cm Better and space saving is decoupling using separate metal enclosures or large metal partitions Cables within each zo...

Page 50: ...3 Cabinet design Control cabinet design All metal parts and components of the control cabinet side panels rear panels roof and base plates must be connected to the control cabinet frame through a good electrical connection this is best achieved using the highest possible surface area or a high number of individual screw connections to create a Faraday cage The cabinet doors must be connected to th...

Page 51: ...tely from signal and data cables The minimum distance should be approximately 25 cm Alternatively the decoupling can be realized in the control cabinet using metal partitions separating elements connected to the mounting plate through a good electrical connection Filtered line cables with a low noise level i e line cables from the line supply to the line filter must be separately routed away from ...

Page 52: ...a cables must be shielded to minimize coupled in interference capacitive inductive and radiated Especially sensitive signal cables such as setpoint and actual value cables should be routed without any interruption with optimum shield support at both ends Cable shields Shielded cables must have finely stranded braided shields Shields that are not as finely braided such as the concentric conductors ...

Page 53: ... need to have any special high frequency attributes In addition to these connections the converter as the source of the high frequency interference and all other components in each drive system motor gearbox and driven machine must be interconnected with respect to the high frequency point of view For this purpose cables with good high frequency properties must be used Grounding and high frequency...

Page 54: ...330 54 Hardware Installation Manual 10 2016 A5E32844552B AD Therefore connect the protective ground conductor and the cable shield to the motor and to the converter Figure 4 14 Grounding and high frequency equipotential bonding measures in the drive system and in the plant ...

Page 55: ...e shields in the following cases Old installations with existing unscreened cables Cables with poor high frequency properties of the shield Installations with bad grounding systems Connections shown in the following diagram offer a durable high frequency equipotential bonding between the motor enclosure the motor terminal box the driven load and the EMC rail busbar Figure 4 15 Additional high freq...

Page 56: ...inside the converter switches on the DC link is still not precharged Switch on the converter at the operator panel or with STARTER By issuing the ON OFF command ON button at the IOP or p0840 1 using STARTER The DC link is now precharged this takes approx 4 s Start the converter depending on the parameter assignment the inverter pulses must be separately enabled and the converter then accelerates t...

Page 57: ... a brush and vacuum cleaner and dry compressed air max 1 bar for areas that cannot be easily reached When using a vacuum cleaner this must comply with ESD equipment rules Ventilation When installing the devices in a cabinet make sure that the cabinet ventilation slots are not obstructed The fan must be checked to make sure that it is functioning correctly If dirt filters are used the specified rep...

Page 58: ...tions Page 7 can result in accidents with severe injuries or death Adhere to the fundamental safety instructions When assessing the risk take into account residual risks DANGER Danger to life through electric shock due to the residual charge of the DC link capacitors Because of the DC link capacitors a hazardous voltage is present for up to five minutes after the power supply has been switched off...

Page 59: ...orage time can be determined based on the Power Module serial number You can take the details about the measures required when forming from the following diagram Storage times less than 1 year No measures required Storage times of between 1 and 2 years Connect voltage for one hour before switching on Storage times of between 2 and 3 years Form corresponding to the curve before switching on Storage...

Page 60: ... Installation Manual 10 2016 A5E32844552B AD Code to encrypt the date of manufacture The date of manufacture is encrypted in positions 3 6 of the serial number Figure 5 2 Code to encrypt the date of manufacture In this example the date of manufacture is April 21 2013 ...

Page 61: ...ed in good time in order to ensure that the drive remains ready for operation Note Operating hours counter for the fan The number of total operating hours are indicated in parameter p0251 alarm A30042 is output 500 hours before reaching and when reaching the end of the service life 5 3 2 Fan replacement GX Fan replacement for frame size GX Removal 1 Switch off the converter 2 Release the retaining...

Page 62: ...er Module PM330 62 Hardware Installation Manual 10 2016 A5E32844552B AD Figure 5 3 Fan removal for frame size GX view from below Installation For re installation carry out the above steps in reverse order Tightening torque for the captive fixing screws 1 8 Nm ...

Page 63: ...ws from the left fan The screws are captive 3 Shift the fan unit to the right from position 2 to position 1 this is marked on the housing The connector is simultaneously released 4 Remove the fan unit from the inverter 5 Remove the fixing screws from the right fan The screws are captive 6 Shift the fan unit to the left from position 2 to position 1 this is marked on the housing The connector is re...

Page 64: ...4 Hardware Installation Manual 10 2016 A5E32844552B AD Figure 5 4 Fan removal for frame size HX view from below view is similar to frame size JX Installation For re installation carry out the above steps in reverse order Tightening torque for the captive fixing screws 1 8 Nm ...

Page 65: ...onverter 6SL3310 1PE3 Power Modules PM330 the power cables must be introduced into the terminal box from the top The converter can be connected to line supplies with overvoltage category III In conjunction with the Control Units the converter has integrated motor overload protection The overload protection responds at 115 of the set rated motor current Refer to the associated operating instruction...

Page 66: ...n be used on line supplies that cannot supply more than 100 kA symmetrically at a max imum voltage of 480 V AC or 600 V AC when they are protected with the semiconductor fuses specified in Chapter Technical Data of this manual Overvoltage category III according to EN 61800 5 1 Mechanical data Degree of protection IP20 Protection class according to EN 61800 5 1 Class I with protective conductor sys...

Page 67: ...chanical strength During storage 3 During transport 3 During operation Vibrational load Displacement Acceleration Fc test according to EN 60068 2 6 1 5 mm for 5 9 Hz 0 5 g at 9 200 Hz Fc test according to EN 60068 2 6 1 5 mm for 5 9 Hz 0 5 g at 9 200 Hz Fc test according to EN 60068 2 6 0 075 mm for 10 58 Hz 9 81 ma s 1 x g at 58 200 Hz Shock load Displacement Acceleration Fc test according to EN ...

Page 68: ... the operating ranges Continuous duty green range in the diagram Continuous duty is permitted in this range without restriction Short time operation yellow range in the diagram In this range operation for a total of 2 of the total operating duration is permissible without noticeably reducing the converter service life There is no overload reaction through the thermal monitoring model Sporadic shor...

Page 69: ...ware to select the appropriate Power Modules based on the load situation See Configuring support Page 88 Definitions LO base load input current 100 of the permissible input current with a load cycle according to Low Overload LO base load output current 100 of the permissible output current with a load cycle according to Low Overload LO base load power Power with LO base load output current HO base...

Page 70: ...pper cables at 40 C 104 F ambient temperature and cables with a permitted operating temperature at the conductor of 70 C installation type C factor for bundling 0 75 considered according to DIN VDE 0298 4 08 03 Protective conductor cross section S Cross section of the supply connection phase conductor MS Cross section of the external protective conductor Minimum cross sections S 16 mm MS S 16 mm S...

Page 71: ...rrent Ikmax Minimum line short circuit current required Ikmin 1 3NE1333 2 450 A 690 V Siemens AG 100 kA 3 5 kA 3NE1334 2 500 A 690 V Siemens AG 100 kA 4 5 kA 3NE1435 2 560 A 690 V Siemens AG 100 kA 7 0 kA Fuse in compliance with UL 2 Manufacturer Maximum permissible line short circuit current Ikmax Minimum line short circuit current required Ikmin 1 3NE1333 2 450 A 690 V Siemens AG 100 kA 3 5 kA 3...

Page 72: ...7 5 452 x 1447 x 327 5 452 x 1447 x 327 5 Weight 101 kg 102 kg 107 kg 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses trigger and consequen tial damage is avoided Note If the minimum short circuit current is not reached then the tripping time for the fuses increases and this may result in consequential damage 2 When semiconductor fuses are used th...

Page 73: ...kmax Minimum line short circuit current required Ikmin 1 3NE1437 2 710 A 690 V Siemens AG 100 kA 10 0 kA 3NE1438 2 800 A 690 V Siemens AG 100 kA 11 0 kA 3NE1448 2 850 A 690 V Siemens AG 100 kA 13 0 kA Fuse in compliance with UL 2 Manufacturer Maximum permissible line short circuit current Ikmax Minimum line short circuit current required Ikmin 1 3NE1437 2 710 A 690 V Siemens AG 100 kA 10 0 kA 3NE1...

Page 74: ...kg 157 kg Minimum control cabinet size for installation of the Power Module width x height x depth 800 mm x 2000 mm x 600 mm 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses trigger and consequen tial damage is avoided Note If the minimum short circuit current is not reached then the tripping time for the fuses increases and this may result in cons...

Page 75: ... current required Ikmin 1 2 x 3NE1334 2 2 x 500 A 690 V Siemens AG 100 kA 10 4 kA 2 x 3NE1435 2 2 x 560 A 690 V Siemens AG 100 kA 14 0 kA 2 x 3NE1436 2 2 x 630 A 690 V Siemens AG 100 kA 16 0 kA Fuse in compliance with UL 2 Manufacturer Minimum line short circuit current required Ikmin 1 3NB3350 1KK26 1000 A 690 V Siemens AG 8 6 kA 3NB3351 1KK26 1100 A 690 V Siemens AG 17 0 kA 3NB3352 1KK26 1250 A ...

Page 76: ...dth x height x depth mm 801 x 1621 x 393 801 x 1621 x 393 801 x 1621 x 393 Weight 235 kg 250 kg 250 kg 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses trigger and consequen tial damage is avoided Note If the minimum short circuit current is not reached the tripping time for the fuses increases which may result in consequential damage 2 When semico...

Page 77: ...400 kW 437 A 420 A HO base load power HO base load input current at 690 V HO base load output current at 690 V 250 kW 283 A 272 A 315 kW 327 A 314 A 355 kW 362 A 348 A Fuse according to IEC Manufacturer Maximum permissible line short circuit current Ikmax Minimum line short circuit current required Ikmin 1 3NE1333 2 450 A 690 V Siemens AG 100 kA 3 5 kA 3NE1334 2 500 A 690 V Siemens AG 100 kA 4 5 k...

Page 78: ...Nm 443 lbf in 50 Nm 443 lbf in 50 Nm 443 lbf in Dimensions Width x height x depth mm 548 x 1695 x 393 548 x 1695 x 393 548 x 1695 x 393 Weight 158 kg 158 kg 162 kg Minimum control cabinet size for installation of the Power Module width x height x depth 800 mm x 2000 mm x 600 mm 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses trigger and consequen ...

Page 79: ...oad input current at 690 V LO base load output current at 690 V 450 kW 489 A 470 A HO base load power HO base load input current at 690 V HO base load output current at 690 V 400 kW 410 A 394 A Fuse according to IEC Manufacturer Maximum permissible line short circuit current Ikmax Minimum line short circuit current required Ikmin 1 3NE1436 2 630 A 690 V Siemens AG 100 kA 8 5 kA Fuse in compliance ...

Page 80: ...ble 50 Nm 443 lbf in Dimensions Width x height x depth mm 548 x 1695 x 393 Weight 162 kg Minimum control cabinet size for installation of the Power Module width x height x depth 800 mm x 2000 mm x 600 mm 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses trigger and consequen tial damage is avoided Note If the minimum short circuit current is not rea...

Page 81: ...A 630 kW 675 A 650 A HO base load power HO base load input current at 690 V HO base load output current at 690 V 450 kW 461 A 444 A 500 kW 494 A 476 A 560 kW 552 A 532 A Fuse according to IEC Manufacturer Maximum permissible line short circuit current Ikmax Minimum line short circuit current required Ikmin 1 3NE1437 2 710 A 690 V Siemens AG 100 kA 10 0 kA 3NE1438 2 800 A 690 V Siemens AG 100 kA 11...

Page 82: ...ing torque for line motor DC link and ground cable 50 Nm 443 lbf in 50 Nm 443 lbf in 50 Nm 443 lbf in Dimensions Width x height x depth mm 801 x 1621 x 393 801 x 1621 x 393 801 x 1621 x 393 Weight 234 kg 234 kg 244 kg 1 The line supply must be capable of supplying the minimum short circuit current so that the fuses rupture and conse quential damage is avoided Note If the minimum short circuit curr...

Page 83: ...ting capability of air are reduced An additional input voltage derating is not necessary if the following basic conditions are met The isolation transformer must be fed from a low voltage or medium voltage network it must not be supplied directly from a high voltage network The isolating transformer may be connect to one or more converters The cables between the isolating transformer and the conve...

Page 84: ... voltage Table 6 8 Derating of the output current as a function of the line voltage 3 AC 380 V 480 V Power Module Rated output current IN at 380 V 400 V 380 V 400 V 415 V 460 V 480 V 6SL3310 1PE33 0AA0 300 A 100 100 96 6 86 2 81 6 6SL3310 1PE33 7AA0 370 A 100 100 96 9 87 8 83 7 6SL3310 1PE34 6AA0 460 A 100 100 96 4 85 4 80 6 6SL3310 1PE35 8AA0 585 A 100 100 96 9 87 8 83 7 6SL3310 1PE36 6AA0 655 A ...

Page 85: ... 97 3 96 3 94 2 93 1 6SL3310 1PG35 8AA0 581 A 535 A 100 96 9 95 4 93 3 92 1 6SL3310 1PG36 5AA0 654 A 595 A 100 96 5 95 3 92 4 91 0 6SL3310 1PG37 2AA0 725 A 665 A 100 96 7 95 6 93 0 91 7 6 3 4 Derating of the output current as a function of the pulse frequency With the factory setting the drive starts with a 4 kHz pulse frequency and under load automatically reduces the pulse frequency step by step...

Page 86: ...Technical specifications 6 3 Derating data Power Module PM330 86 Hardware Installation Manual 10 2016 A5E32844552B AD ...

Page 87: ...al Collection Documentation on DVD Article No 6SL3097 4CA00 0YG1 Getting Started SINAMICS G120 Power Module Installing the Power Module Operating Instructions Control Units CU230P 2 Installing and commissioning the converter adapting fieldbus interfaces description of the converter functions data backup and series com missioning service and maintenance Function Manual Fieldbuses Configuring fieldb...

Page 88: ... 13434 Configuration Manual Selecting geared motors motors converters and braking resistor based on calculation examples English German Engineering Manual Standard Drives https support industry siemens com cs de en view 30779940 A 1 3 Product Support If you have further questions You can find additional information on the product and more in the Internet under Product support https support industr...

Page 89: ...n of the EMC Environment and Categories Classification of EMC behavior The EMC environment and categories are defined in the EMC Product Standard EN 61800 3 2004 as follows Environments First Environment An environment that includes domestic premises and establishments that are connected directly to a public low voltage line supply without the use of an intermediate transformer Example houses apar...

Page 90: ...tems PDS including the associated EMC aspects Category C3 Power Drive System PDS of rated voltage less than 1000 V intended for use in the second industrial environment and not intended for use within the first residential environment A 2 2 Compliance with EMC Environment and Categories EMC interference emission Note To comply with the requirements of EN 61800 3 2004 all drives must be installed i...

Page 91: ... power drive systems including their EMC aspects Category C2 Second environment Power Modules with additional line filter fulfill the requirements relating to cable conducted noise interference emission interference if a shielded cable with low capacitance is used the current does not exceed the rated input current see Specific technical data Page 70 the pulse frequency does not exceed 4 kHz and t...

Page 92: ...stalled in an environment of category C2 require a connection approval for the low voltage supply system Contact your local supply system operator in this case A 2 3 EMC limit values in South Korea The EMC limit values to be observed for South Korea correspond to the limit values of the EMC product standard for variable speed electric drives EN 61800 3 of Category C2 or the limit value class A Gro...

Page 93: ...patibility EMC EMI Electromagnetic interference ESD Electrostatic discharge FS Frame size GSG Getting Started HO High overload I O Input output IGBT Insulated gate bipolar transistor LED Light emitting diode LO Low overload NC NC contact NEMA National Electrical Manufacturers Association NO NO contact OPI Operating Instructions PELV Protective extra low voltage PM Power Module PPE Personnel protec...

Page 94: ...Appendix A 3 Abbreviations Power Module PM330 94 Hardware Installation Manual 10 2016 A5E32844552B AD ...

Page 95: ...ng the capacitors 59 G General rules for protecting against environmental effects 19 Getting Started 87 H Hardware Installation Manual 87 Harmonic currents 92 Hotline 88 I Industry Mall 88 Installation altitude 83 IP20 degree of protection 19 IT system 39 L List Manual 87 M Maintenance Cleaning 57 Dirt 57 Pollution 57 Terminals 57 Ventilation 57 Manual Collection 87 Manuals Converter accessories 8...

Page 96: ...nstructions Electromagnetic fields 11 Electrostatically Sensitive Devices 11 General safety instructions 7 Safety notes Electrical installation 29 Second environment 89 Service life of the fan 61 SIZER 88 Standards EN 61800 3 89 EN 61800 3 2004 89 Star delta connection 33 Support 88 T Technical data General 66 U UL compliant installation 65 Ungrounded system 39 ...

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