Siemens SIMOTICS XP 1LA5 Operating Instructions Manual Download Page 25

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Description

3.3 Installation

1LA5/6/7/9, 1LG4/6, 1MA6/7, 1MB..1/2/3/4/5 - SH 63 ... 355
Operating Instructions, 06/2018, A5E44455710A

3.3.1

Regulations

Table 3- 1

Applicable general regulations

Feature

Standard

EAC

Dimensioning and operating behavior

EN / IEC 60034-1

GOST R

IEC 60034-1

Procedure for determining the losses and the efficiency

of rotating electrical machines and inspections

EN / IEC 60034-2-1

EN / IEC 60034-2-2

EN / IEC 60034-2-3

GOST R

IEC 60034-2-1

GOST R

IEC 60034-2-2

GOST RIEC 60034-

2-3

Degree of protection

EN / IEC 60034-5

GOST R

IEC 60034-5

Cooling

EN / IEC 60034-6

GOST R

IEC 60034-6

Type of construction

EN / IEC 60034-7

GOST R

IEC 60034-7

Terminal designations and direction of rotation

EN / IEC 60034-8

GOST R

IEC 60034-8

Noise emission

EN / IEC 60034-9

GOST R

IEC 60034-9

Starting characteristics of rotating electrical machines EN / IEC 60034-12

GOST R

IEC 60034-12

Vibration severity grades

EN / IEC 60034-14

GOST R

IEC 60034-14

Efficiency classification of three-phase squirrel-cage

induction motors

EN / IEC 60034-30-1 GOST R IEC

60034-30-1

IEC standard voltages

IEC 60038

GOST R IEC 60038

Table 3- 2

Regulations applied for explosion-protected machines

Feature

Standard

EAC

Electrical equipment for hazardous gas atmospheres,

Part 0: General requirements

EN / IEC 60079-0

GOST 30852 0 -

2002

Electrical equipment for hazardous gas atmospheres –

Part 1: Device protection provided by flameproof en-

closure "d"

EN / IEC 60079-1

GOST 30852 1 -

2002

Electrical equipment for hazardous gas atmospheres,

Part 7: Increased safety "e"

EN / IEC 60079-7

GOST 30852 8 -

2002

Electrical equipment for hazardous gas atmospheres,

Part 14: Electric installations for endangered atmos-

pheres (except underground excavation)

EN / IEC 60079-14

GOST 30852 13 -

2002

Electrical equipment for hazardous gas atmospheres,

Part 15: Type of protection "n"

EN / IEC 60079-15

GOST 30852 14 -

2002

Summary of Contents for SIMOTICS XP 1LA5

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Page 3: ... voltage motors 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions For use in Zone 1 IEC EN 60079 10 1 For use in Zone 2 IEC EN 60079 10 1 For use in Zone 21 IEC EN 60079 10 2 Optional For use in Zone 22 IEC EN 60079 10 2 06 2018 A5E44455710A Introduction 1 Safety information 2 Description 3 Preparing for use 4 Assembly 5 Electrical connection 6 Commissioning 7 Operation 8 Mai...

Page 4: ...ay be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WAR...

Page 5: ...17 2 12 Special conditions for explosion proof machines 17 3 Description 19 3 1 Area of application 19 3 2 Rating plates 21 3 3 Installation 22 3 3 1 Regulations 23 3 3 2 Cooling and ventilation 24 3 3 2 1 Machines with a fan 24 3 3 2 2 Machines without a fan optional 24 3 3 3 Bearings 25 3 3 4 Balancing 25 3 3 5 Types of construction method of installation 26 3 3 6 Degree of protection 27 3 3 7 E...

Page 6: ... Noise emission 44 4 10 Voltage and frequency fluctuations during line operation 45 4 11 Rotational speed limit values 45 4 12 System inherent frequencies 46 4 13 Electromagnetic compatibility 46 4 14 Converter operation 47 4 14 1 Parameterizing the converter 47 4 14 2 Converter input voltage 47 4 14 3 Reducing bearing currents for converter operation 48 4 14 4 Insulated bearings when operated wit...

Page 7: ... Selecting cables 67 6 2 Connecting the machine 68 6 2 1 Terminal box 70 6 2 1 1 Terminal marking 70 6 2 1 2 Circuit diagram inside the terminal box cover 71 6 2 1 3 Direction of rotation 71 6 2 1 4 Knockout openings 71 6 2 1 5 Cable entry 72 6 2 1 6 Protruding connection cables 73 6 2 1 7 Connecting protruding cables 73 6 2 1 8 Connection with without cable lugs 74 6 2 1 9 Thread sizes in the ter...

Page 8: ...in after an emergency switching off 104 8 5 Stoppages 104 8 5 1 Avoidance of damage to rolling bearings during stoppages 106 8 5 2 Decommissioning the machine 106 8 5 3 Re commissioning the machine 106 8 6 faults 107 8 6 1 Inspections in the event of faults 107 8 6 2 Electrical faults 107 8 6 3 Mechanical faults 108 8 6 4 Rolling bearing faults 109 8 6 5 Faults at the external fan 109 8 7 Deactiva...

Page 9: ...3 6 Fan 131 9 3 6 1 Metal fan disassembly 132 9 3 6 2 Mounting fans 132 9 3 7 Cable entries sealing plugs and thread adapters 132 9 3 8 Terminal boxes end shields grounding conductors sheet metal fan covers 133 9 3 9 Terminal board and grounding 133 9 3 10 Screw lock washers 133 9 3 11 Links 133 9 3 12 Reassembly Miscellaneous information 134 9 3 13 Optional add on units 134 9 3 14 O ring seal 134...

Page 10: ...nal box gk431 gt421 gt520 gt540 157 10 12 17 Terminal box 1LG4 6 1MB1 gt620 gt640 gt791 158 11 Disposal 159 11 1 Introduction 159 11 2 RoHS restricting the use of certain hazardous substances 159 11 3 Country specific legislation 159 11 4 Preparing for disassembly 160 11 5 Dismantling the machine 160 11 6 Disposal of components 160 A Service and support 163 A 1 Siemens Industry Online Support 163 ...

Page 11: ...these instructions 1 Handling instructions are always formatted as a numbered list Always perform the steps in the order given Lists are formatted as bulleted lists Lists on the second level are hyphenated Note The note provides you with additional information about the product itself handling the product and the relevant documentation 1 2 Compiling personal documents On the Internet pages in Indu...

Page 12: ...uctions 06 2018 A5E44455710A Using the Documentation function you can efficiently compile your own plant or system documentation The Documentation compiled in a specific language can also be automatically exported in one of the other available languages The full functionality is only available for registered users ...

Page 13: ...afety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the local service center Page 163 for planning installation commissioning and service work You will find safety instructions in the individual sections of this document Follow the safety instructions for your own safety to protect other people and to avoid...

Page 14: ...ualified personnel only For the purpose of this documentation qualified personnel is taken to mean people who fulfill the following requirements Through appropriate training and experience they are able to recognize and avoid risks and potential dangers in their particular field of activity They have been instructed to carry out work on the machine by the appropriate person responsible 2 4 Safe ha...

Page 15: ...tating parts are reliably covered Switch off and disconnect the machine first if you want to remove covers Observe the 5 safety rules Page 12 Only remove covers when the rotating parts have come to a complete standstill Risk of burns due to hot surfaces Individual machine parts can become hot in operation Burns can result when coming into contact with these parts Never touch machine parts during o...

Page 16: ...vel is 70 dB A Interference to electronic devices caused by electrical power equipment Electrical power equipment generate electric fields during operation Potentially lethal malfunctions can occur in medical implants e g pacemakers in the vicinity of electrical power equipment Data may be lost on magnetic or electronic data carriers It is forbidden for people with pacemakers to enter the vicinity...

Page 17: ... carefully comply with the technical data defined in it and any special conditions The certificate must be available before commissioning 2 6 Electrostatic sensitive devices Material damage due to electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge These components can be damaged or destroyed if they are not handled correctly To protect eq...

Page 18: ...r that contains particles or persons that are not appropriately grounded e g when carrying out maintenance or cleaning work In an explosive atmosphere there is a risk of an explosion This can result in death serious injury or material damage Avoid carrying out work specified above on non metallic parts e g foam rubber for noise dampeners attenuators Please comply with ESD protective measures 2 7 E...

Page 19: ...mply with the EMC information provided by the manufacturer of the converter This is how you prevent the limit values stipulated by IEC EN 61000 6 3 for the drive system consisting of the machine and converter from being exceeded You must put appropriate EMC measures in place 2 11 Special designs and construction versions Note Before carry out any work on the machine determine the machine version I...

Page 20: ... according to the conditions that prevail at the installation site Zone 1 PTB 02 ATEX 3024X It is only permissible that these types of motors are operated in conjunction with gas return pumps at converters of the type specified above with the defined setting values Further they must be monitored using the adapted equipment described in the data sheet The maximum cable length between the converter ...

Page 21: ...ration If other more wide ranging demands e g protection so that they cannot be touched by children are made in special cases i e use in non industrial installations these conditions must be ensured by the customer Note Machine directive Low voltage motors are components designed for installation in machines in accordance with the current Machinery Directive Commissioning is prohibited until it ha...

Page 22: ...eduction in the minimum ignition energy and a reduction in the maximum temperatures to be observed An explosion can result This can result in death serious injury or material damage For this reason the relative characteristics must be considered both for gas zones 0 1 and 2 and for dust zones 20 21 and 22 where hybrid mixtures arise It is necessary for a competent assessor to determine in the indi...

Page 23: ...er kW 6 Customer data optional 37 Rated current A 7 Country of origin 38 Power factor cosφ 8 Production location 39 Rated speed rpm 9 Identification number of testing agency optional 40 Efficiency class 10 Regulations optional 41 Efficiency 49 Company logo 42 Torque Nm optional 52 Marine regulation 45 Starting current ratio 53 Motor family type 46 Operating mode optional 54 Data for explosion prot...

Page 24: ...te Converter operation VSD rating plate 3 3 Installation Machine design The regulations and standards used as the basis to design and test this machine are stamped on the rating plate The machine design basically complies with the subsequent standards Please refer to the EU Declaration of Conformity for the versions of the harmonized standards referenced ...

Page 25: ...ctrical machines EN IEC 60034 12 GOST R IEC 60034 12 Vibration severity grades EN IEC 60034 14 GOST R IEC 60034 14 Efficiency classification of three phase squirrel cage induction motors EN IEC 60034 30 1 GOST R IEC 60034 30 1 IEC standard voltages IEC 60038 GOST R IEC 60038 Table 3 2 Regulations applied for explosion protected machines Feature Standard EAC Electrical equipment for hazardous gas a...

Page 26: ...entilation standard Cooling method IC 411 according to EN IEC 60034 6 Located at the ND end of the stator housing is an air intake cowl that guides the external air on its way to the motor The external air is drawn in through openings in the air intake cowl and flows axially across the outer cooling ribs of the motor frame The fan wheel for the external flow of cooling air is attached to the machi...

Page 27: ...ful life of the bearings according to ISO 281 is at least 20 000 hours with utilization of the permissible radial axial forces However the achievable useful life of the bearings can be significantly longer in the case of lower forces e g operation with self aligning couplings Rolling bearings with permanent lubrication are maintenance free The machine is equipped with grease lubricated rolling bea...

Page 28: ...te Table 3 3 Type of construction Basic type of construc tion code Diagram Other methods of in stallation Diagram IM B3 IM 1001 IM V5 IM 1011 IM V6 IM 1031 IM B6 IM 1051 IM B7 IM 1061 IM B8 IM 1071 Basic type of construc tion code Diagram Other methods of in stallation Diagram IM B5 IM 3001 IM V1 IM 3011 IM V3 IM 3031 Basic type of construc tion code Diagram Other methods of in stallation Diagram ...

Page 29: ...lation Graphics Based Representation IM V5 IM 1011 IM V1 IM 3011 IM V18 IM 3611 3 3 6 Degree of protection The machine has a type of protection as stamped on the rating plate and can be installed in dusty or humid environments Machines intended for use in Zone 1 type of protection flameproof enclosure db or increased safety eb or in Zone 2 type of protection ec are designed with IP 55 degree of pr...

Page 30: ...pply 3 3 8 Optional built on and built in accessories Machines can be equipped with the following integrated components devices Temperature sensors integrated in the stator winding in order to monitor the temperature and protect the stator winding from overheating Anti condensation heating for machines whose windings are subject to a risk of condensation due to the climatic conditions Machines can...

Page 31: ... rating plate 3 3 9 Class 3 3 9 1 Zone 1 type of protection increased safety Ex e or eb 0158 II 2 G Ex eb IIC T3 Gb 1 Ex e IIC T3 Gb X CE or EAC marking Identification number or name of nominated testing agency Code for prevention of explosions Device group II not for mines susceptible to firedamp but other hazardous zones Device category 2 for occasional danger Atmosphere G for gas Explosion prot...

Page 32: ...susceptible to firedamp but other hazardous zones Device category 3 for infrequent short term danger Atmosphere G for gas Explosion protection International Type of protection ec increased safety or nA for Non Sparking Explosion group IIC for acetylene IIB für ethylene Temperature Class T3 for maximum surface temperature of 200 C Device protection level Gc for an extended level of protection in ha...

Page 33: ...rking Identification number or name of nominated testing agency Code for prevention of explosions Device group II not for mines susceptible to firedamp but other hazardous zones Device category 2 for occasional danger Atmosphere D for dust Explosion protection International Type of protection tb for protection by enclosure Explosion group IIIC for conductive dust Maximum surface temperature T 125 ...

Page 34: ...mmable dust atmos pheres Identification number or name of nominated testing agency X special conditions 3 3 10 Terminal box As an option additional connecting terminals are available in the terminal box for monitoring equipment For larger machines an additional terminal box can be optionally mounted You can see the number of available terminals in the circuit diagrams It is possible to turn the to...

Page 35: ...ed with the machine These are described in the chapter titled Safety information Page 11 and in related sections Take appropriate safety precautions covers barriers markings etc to ensure the machine is operated safely within your plant 4 2 Observing the operating mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4...

Page 36: ... motor data to be attached on or near the machine or installation 4 5 Transport and storage Observe the following when carrying out any work on the machine Comply with the general safety instructions Page 11 Comply with the applicable national and sector specific regulations When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe opera...

Page 37: ...If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage In order to gain easy and safe access to the underside of the machine place it in a secure and raised position Note When lifting the machines for transport only lift them in a position that corresponds to their basic construction type The type of construct...

Page 38: ...on under the stored items Covers or tarpaulins used to protect the equipment against the weather must not come into contact with the surfaces of the equipment Use wooden spacer elements to ensure that air can circulate freely around the equipment Storing indoors The storage rooms must provide protection against extreme weather conditions They must be dry free from dust frost and vibration and well...

Page 39: ...nstallation altitude other conditions could apply regarding the storage temperature In this case refer to the machine rating plate for data on the ambient temperature and installation altitude Storage time Turn the shaft once every year to avoid bearing brinelling Prolonged storage periods reduce the useful life of the bearing grease aging Open bearings For open bearings e g 1Z check the status of...

Page 40: ... shipping brace must be attached during the transport Protect the motor against strong radial shocks and vibration when storing as the rotor shipping brace cannot completely absorb these forces Do not remove the rotor shipping brace until you are ready to push on the output element If the customer already has mounted parts such as a coupling or belt pulley the bearings can be damaged during transp...

Page 41: ... Thread in the shaft extension Tightening torque M16 40 Nm M20 80 Nm M24 150 Nm M30 230 Nm Tightening torques for other rotor shipping brace types The thread in the shaft extension indicates the rotor weight This indirectly specifies the required preload force when axially fastening the rotor Thread in the shaft extension Preload M16 13 kN M20 20 kN M24 30 kN M30 40 kN Axial preload force for othe...

Page 42: ...t the windings be cleaned or dried Detailed information on testing and the limit values can be found here Testing the insulation resistance and polarization index Page 53 4 5 3 2 Lubricating the rolling bearings If you correctly store the machine for a longer period of time it can be assumed that within a period of two years the grease in the bearings will not deteriorate For motors with thermal c...

Page 43: ...ruction with air entry from above prevent the ingress of foreign bodies and water in the air entry openings standard IEC EN 60079 0 If the shaft extension is facing upwards liquid must be prevented from entering by moving along the shaft WARNING Damage caused by small parts falling in Material damage and injury can occur if the fan is destroyed and therefore the motor overheats For types of constr...

Page 44: ...oling 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 42 Operating Instructions 06 2018 A5E44455710A Table 4 1 Air guidance Incorrect Correct Minimum dimension x for the distance between neighboring modules and the air intake of the ma chine ...

Page 45: ...e the same functionality corresponding to the explosion type of protection For pole changing motors in addition to the circuit breaker use temperature sensors in the windings Ex d and Ex t Line supply Set the protective device e g circuit breaker to the rated current see the rating plate Or protect the machine using the certified temperature monitoring specified on the supplementary plate Converte...

Page 46: ...emperature monitoring specified on the supplementary plate Converter Always operate explosion protected machines fed from converters with temperature sensors that directly monitor the temperature 4 8 Interlock circuit for anti condensation heating If the anti condensation heating is operated while the machine is running this can increase the temperatures inside the machine Install an interlock cir...

Page 47: ...e tripping unit or relay is connected in series with the winding phases When selecting and setting the tripping unit define the rated value of the phase current The phase current is 0 58 times the rated machine current Any thermal machine protection via direct temperature monitoring to be used in addition to the machine circuit breaker is specified on the rating plate if required See also Thermal ...

Page 48: ... consisting of the motor and converter are exceeded You must observe the EMC information from the manufacturer of the converter The most effective method of shielding is to conductively connect a shielded machine supply cable to the metal terminal box of the machine with a metal screw connection over a large surface area On machines with integrated sensors e g PTC thermistors disturbance voltages ...

Page 49: ...f SIMOTICS machines significantly exceeds the requirements of stress category C IVIC C high stress If voltage peaks higher than those specified according to IVIC C can occur then observe the data in the respective Catalog http w3app siemens com mcms infocenter content en Pages order_form aspx For a line voltage converter input voltage up to max 480 V and operation connected to a SINAMICS G SINAMIC...

Page 50: ...ble The shield is connected at both ends at the motor and converter To ensure good discharging of high frequency currents provide contacting over a large surface area as contact established through 360 at the converter at the motor for instance with EMC glands at the cable entries If the cable shield is connected as described then it ensures the specified equipotential bonding between the motor en...

Page 51: ...he output voltage The operating instructions for the converter are not part of this documentation Refer to the configuration information for the converter 4 14 4 Insulated bearings when operated with a converter If the machine is operated from a low voltage converter insulated bearings are fitted at the NDE and an insulated encoder with insulated bearings option Comply with the plates on the machi...

Page 52: ...m drive NOTICE Bearing damage Bearing currents can flow if the coupling between the motors of the tandem drive is not insulated This can damage the DE bearings of both motors Use an insulated coupling to link the motors 4 14 5 Tandem operation If you connect two motors in series in tandem operation locate a coupling between the motors this coupling should satisfy the Directive 2014 34 EU or the re...

Page 53: ...modifications to the machine Substantial modifications to the machine are not permitted or may only be performed by the manufacturer Otherwise an explosion can occur in an explosive atmosphere This can result in death serious injury or material damage If necessary please contact the service center 5 1 Preparing for installation 5 1 1 Requirements for installation The following requirements must be...

Page 54: ...bles and cable entries must be suitable for the particular application 5 1 2 Insulation resistance 5 1 2 1 Insulation resistance and polarization index Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a m...

Page 55: ...s of the temperature sensor cables before applying the test voltage If the test voltage is connected to only one temperature sensor terminal the temperature sensor will be destroyed 3 Make sure that no power cables are connected 4 Measure the winding temperature and the insulation resistance of the winding in relation to the machine enclosure The winding temperature should not exceed 40 C during t...

Page 56: ...ply to the measurement of individual assemblies Dry new windings have an insulation resistance of between 100 and 2000 MΩ or possibly even higher values An insulation resistance value close to the minimum value could be due to moisture and or dirt accumulation The size of the winding the rated voltage and other characteristics affect the insulation resistance and may need to be taken into account ...

Page 57: ...hine dimension drawing 2 Refer to the shipping documents to check that all motor components are available for assembly For vertical installation use all of the eyebolts provided and when necessary hoisting straps DIN EN 1492 1 and or lashing straps DIN EN 12195 2 to stabilize the position of the motor Prevent foreign bodies from falling into the fan cover For vertical machine installation with the...

Page 58: ...lancing with a whole feather key N means balancing without a featherkey CAUTION Risk of injury due to Incorrect installation or removal If the required touch protection measures for drive output elements are not observed this can result in physical injury and material damage The general touch protection measures for drive output elements must be observed Drive output elements may only be pushed on...

Page 59: ...mum permissible vibration values according to ISO 10816 3 are not exceeded 5 2 2 1 Mounting and withdrawing output transmission elements Withdrawing output transmission elements Mounting output transmission elements When mounting output transmission elements coupling gear wheel belt pulley etc use the thread at the shaft end If possible heat up the output transmission elements as required Use a su...

Page 60: ...ing the centering edge the machine is aligned with respect to enclosures flanges or driven machines Note that the temperature of the motor and motor shaft increases during operation The thermal expansion of the machine shaft must be compensated by the customer by applying suitable measures Use the spring washers provided to locate the NDE bearing without any play NOTICE Damage to the motor Materia...

Page 61: ...urface for foot and flange mounting When mounting on the wall support the machine from below e g using a bracket or bolt it Precisely align the machine when couplings are used Ensure that the mounting surfaces are clean and free of any dirt Remove any anti corrosion protection using white spirit Avoid installation related resonances with the rotating frequency and twice the line frequency Note any...

Page 62: ...nced drive output element coupling belt pulleys fans Maintain the maximum permissible vibration values in operation according to ISO 10816 3 Avoid inadmissible vibration caused by imbalance for example drive output element external vibration or any resonance over the complete speed range It may be necessary to completely balance the machine with the drive output element or the system resonance fre...

Page 63: ...8 to ISO 898 1 to ensure that the machine is securely mounted and to transmit the torque generated forces When selecting the bolts and the design of the foundation take into account the maximum forces occurring in the case of a fault such as short circuit or system transfers in phase opposition etc Request the foundation force values from the Service Center if required 5 4 2 2 Horizontal types of ...

Page 64: ...lange so as to avoid seizing and stressing Otherwise damage to the centering will result 1 Grease the centering flange with assembly paste to make the process easier 2 Screw three studs into tapped holes spaced about 120 apart around the driven machine flange The studs act as positioning aids 3 Position the machine so that its axis is aligned with that of the driven machine but not yet quite touch...

Page 65: ...d holes 5 Lower the machine completely onto the mating flange so that it is fully in contact then remove the studs 6 Fix the machine using the flange fixing bolts 5 4 3 Removing the rotor shipping brace If a rotor shipping brace is attached to the machine remove it at the last possible moment for example when you are ready to push on the output or drive element Store the rotor locking device Be su...

Page 66: ...m 400 0 3 mm If shims are necessary for height adjustment and to avoid stresses make them out of adequately sized pieces of flat rolled strip Complete balancing of the rotor together with the transmission element may be found necessary 5 4 5 Mounting the output elements Balance quality The rotor is dynamically balanced For shaft ends with feather keys the balancing type is specified using the foll...

Page 67: ... the following options If the transmission element is shorter than the feather key with balancing type H then you must machine off the section of feather key protruding from the shaft contour and transmission element in order to maintain the balance quality If the transmission element is drawn up on to the shoulder of the shaft you must ensure that the part of the coupling groove where the feather...

Page 68: ... the machine catalog WARNING Damage to bearings or the shaft Large output masses and their centers of gravity outside the shaft extensions can lead to resonance in operation This can result in damage to the bearings and shaft In an explosive atmosphere there is a risk of explosion Death serious injury or material damage can result Ensure that the permissible loads for the forces on the shaft exten...

Page 69: ...s could impair current transfer or cause connecting parts to become loose Fastening elements can work loosely so that the minimum air clearances are no longer maintained Sparking formation may occur in an explosive atmosphere it can lead to an explosion This could result in death serious injury or material damage to the machine or even in failure which could in turn lead indirectly to material fai...

Page 70: ...ply system with a non grounded neutral point is only permitted over short time intervals that occur rarely e g the time leading to a fault being eliminated ground fault of a cable EN 60034 1 Observe the information in EN IEC 60034 1 VDE 0530 1 regarding operation at the limits of the A zones 5 voltage difference and 2 frequency difference and the B zones especially in respect of temperature increa...

Page 71: ...safety eb select the overcurrent device with current dependent delayed trip so that the tripping time which should be taken from the characteristic of the switch for the ratio IA IN of the machine to be protected is not longer than the safe locked rotor time tE Take the ratio IA IN as well as the safe locked rotor time tE from the rating plate Set the protective device to the rated current Use a t...

Page 72: ...the terminal box using the original seal so that it is dust tight and water tight Use O rings or suitable flat gaskets to seal entries in the terminal box DIN 42925 and other open entries Please observe the tightening torques for cable entries and other screws See also Tightening torques for screw and bolt connections Page 165 6 2 1 1 Terminal marking According to IEC EN 60034 8 the following basi...

Page 73: ...ables If you connect the line cables with phase sequence L1 L2 L3 at U V W or according to NEMA at T1 T2 T3 then the machine rotates in the clockwise direction If you interchange two connections e g L1 L2 L3 at V U W or according to NEMA at T2 T1 T3 then the machine rotates counter clockwise According to IEC According to NEMA Clockwise rotation U V W T1 T2 T3 Counter clockwise rotation V U W T2 T1...

Page 74: ...holes Through holes The nominal diameter of the through holes for the entry may not be 0 7 mm larger than the nominal diameter of the thread of the cable entry or connection element The inside of the terminal box must have sufficient space to attach a locking nut at the cable entry or at the connection element Openings with thread must have the following attributes Conical thread Without additiona...

Page 75: ...the enclosure and the cover plate This can result in death severe injury and material damage During disassembly and particularly when installing the cover plate make sure that the connecting cables are not clamped between enclosure parts and the cover plate CAUTION Damage to connecting cables that are freely led out You must observe the following note to avoid damaging connecting cables that are f...

Page 76: ... from the ends of the conductors so that the remaining insulation almost reaches the cable lug Note The direct contact between the cable lug surfaces and the contact nuts or contact screws ensure that the connection can conduct current WARNING Short circuit hazard Live conductors released from the terminal board can cause short circuits Death or serious injury can result You must bend single core ...

Page 77: ... tb Ex nA Ex ec Ex e Ex eb 250 V 3 0 2 5 5 0 500 V 3 0 5 0 8 0 630 V 5 5 5 5 10 0 1000 V 8 0 8 0 14 0 Values apply at an installation altitude of up to 2000 m When determining the required minimum air clearance the voltage value in the table may be in creased by a factor of 1 1 so that the rated input voltage range is taken into account during gen eral use 6 2 1 11 Internal equipotential bonding T...

Page 78: ... Cable glands with reductions and sheet metal nuts EN 50262 Nut O ring 6 2 2 1 Mounting position of sheet metal nuts in screw type connections O ring Mounting position of metal sheet nuts Cable glands with connecting thread in the terminal box EN 50262 O ring 6 3 Tightening torques Note the information in Chapter Tightening torques Page 165 ...

Page 79: ...g plugs for direct mounting at the machine as well as additional glands e g adapters 6 4 Connecting the grounding conductor The machine s grounding conductor cross section must comply with EN IEC 60034 1 Please also observe installation regulations such as those specified in EN IEC 60204 1 Basically there are two ways of connecting a grounding conductor to the machine Internal grounding with a con...

Page 80: ...e Vaseline Arrange the flat washer and spring washer under the bolt head Locate the cable lug under the clamping bracket Use the terminals designated for the grounding conductor in the terminal box Observe the tightening torque Page 166 for the locking screw External ground terminal When making connections ensure the following Ensure that the connecting surface is bare and is protected against cor...

Page 81: ...on the opposite side is optionally available 6 5 Connecting the temperature sensor anti condensation heater 6 5 1 Connecting optional integrated devices and equipment In addition to the current dependent overload protective device located in the connecting cables use the optionally available integrated devices and equipment for example temperature sensor anti condensation heating Depending on the ...

Page 82: ...conductor connection for standard machines and Ex tc Shaft height Max connectable conductor cross section mm 63 90 1 5 2 5 with cable lug 100 112 4 0 132 6 0 160 180 16 0 200 25 0 225 35 0 with cable lug 250 280 120 0 315 240 0 Table 6 5 Max conductor connection for explosion protected machines with the exception of Ex tc and VIK in the standard version Shaft height Max connectable conductor cross...

Page 83: ...Connecting conductors Type of connection Terminal studs Cable cross section mm Connection with cable lug DIN 46234 M 4 1 4 1 6 shaft height 132 M5 1 16 M6 4 35 Connection of a single conductor M 4 1 4 1 6 shaft height 132 M5 1 16 M6 4 35 Connection of two conductors of the same thickness with terminal clamp M 4 Not permitted M5 Not permitted M6 4 35 ...

Page 84: ...pe of connection Terminal studs Cable position with terminal Cable cross section mm M 8 2 5 25 16 50 10 16 M 10 10 95 M 12 25 185 M 16 50 300 M 10 50 120 M 12 95 240 M 16 120 300 M 10 16 35 M 12 16 70 M 16 16 120 M 20 25 300 Assembly of clamping device M8 Mount the clamping devices on the terminal board at a distance of 0 1 1 mm to the lock nuts ...

Page 85: ...ng aluminum conductors If you are using aluminum conductors then comply with the following Use only cable lugs that are suitable for connecting aluminum conductors Immediately before inserting the aluminum conductor remove the oxide layer from the contact areas on the conductor and or the mating piece Do this using a brush or file Then grease the contact areas immediately using neutral Vaseline Th...

Page 86: ...ons laid down in IEC 60034 18 41 according to voltage stress category C IVIC C high stress Table 6 6 Maximum voltage peaks at the motor terminals for line DOL motors converter operation possible Rated motor voltage V Maximum peak voltage at the motor terminals Ûmax dependent on the rise time tr Ûphase to phase Vpk Ûphase to ground Vpk Rise time tr μs DC link UDC V 500 V 1500 1100 0 5 750 900 900 0...

Page 87: ...ust be expressly certified It is essential that you observe the separate manufacturer s information and instructions Converter and protective devices must be marked as belonging together and the permitted operating data must be defined in the common EC type examination certificate Machines with type of protection dust explosion protection tb or dust explosion protection tc These machines are gener...

Page 88: ...cribed in Chapter Minimum air clearances Page 75 Avoid protruding wire ends In order not to damage the cable insulation freely arrange the connecting cables Connect the machine corresponding to the specified direction of rotation Keep the inside of the terminal box clean and free from trimmed off ends of wire Ensure that all seals and sealing surfaces are undamaged and clean Correctly and professi...

Page 89: ...stem has been correctly installed you should check the following prior to commissioning Carefully ensure that the machine is not damaged Ensure that the machine has been correctly installed and aligned Ensure the correct setting conditions of the drive output elements depending on the type For example alignment and balancing of couplings belt forces in the case of a belt drive tooth forces and too...

Page 90: ...efully check the grounding and potential bonding connections Connect the machine corresponding to the specified direction of rotation Using the appropriate open loop control and speed monitoring functions carefully ensure that no higher speeds can be achieved than are permitted and specified in the technical data For this purpose compare the data on the rating plate or if necessary the system spec...

Page 91: ... PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation Is the winding ...

Page 92: ...arge voltage drops to a non hazardous level Attach the connection cable Measure the insulation resistance 1 Before you begin measuring the insulation resistance please read the operating manual for the insulation resistance meter you are going to use 2 Short circuit the ends of the temperature sensor cables before applying the test voltage If the test voltage is connected to only one temperature s...

Page 93: ...g temperature T in C 2 KT 0 5 40 T 10 40 Reference temperature in C 10 Halving doubling of the insulation resistance with 10 K T Measuring winding temperature in C In this case doubling or halving the insulation resistance at a temperature change of 10 K is used as the basis The insulation resistance halves every time the temperature rises by 10 K The resistance doubles every time the temperature ...

Page 94: ...ul and consequently not included in the assessment R 10 min R 1 min Assessment 2 Insulation in good condition 2 Dependent on the complete diagnosis of the insulation NOTICE Damage to insulation If the critical insulation resistance is reached or undershot this can damage the insulation and cause voltage flashovers Contact the service center Page 163 If the measured value is close to the critical v...

Page 95: ...nal fan is correctly fitted and aligned The rotor runs freely All of the retaining elements and electrical connections are securely tightened The grounding and equipotential bonding connections to the mains have been correctly made The air flow is not impeded or shut off by flaps covers or similar All protection measures have been taken to prevent accidental contact with moving or live parts Perfo...

Page 96: ...utting down Toperation 10 K 120 C 7 3 Switching on Measures for start up After installation or inspections the following measures are recommended for normal start up of the machines Start the machine without a load To do this close the circuit breaker and do not switch the machine off prematurely Switching the machine off again while it is starting up and still running at slow speed should be kept...

Page 97: ... 10816 3 Start the machine without a load to do this close the motor starter protector and do not switch the machine off prematurely You should limit how often you switch the machine off while it is starting up and still running at a slow speed for checking the direction of rotation or the required dimensions for example Allow machines to reach a standstill before switching them back on 7 3 1 Test...

Page 98: ...ssible document the corresponding values of the driven machine If this is possible using the available measuring equipment check the bearing and stator winding temperatures until they have reached steady state values Check the machine for noise or vibrations on the bearings or bearing shields as it runs 5 In case of uneven running or abnormal noise switch off the machine As the machine runs down i...

Page 99: ...of the covers are closed while operational First switch off and disconnect the machine if you must remove covers Comply with the Five safety rules Only remove the covers when the rotating parts have come to a complete standstill Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers ...

Page 100: ...ot surfaces Individual machine parts can become hot in operation Burns can result when coming into contact with these parts Never touch machine parts during operation Allow the machine to cool down before starting work Check the temperature of parts before touching them If required wear suitable protective equipment Hazardous substances Chemical substances required for the setup operation and main...

Page 101: ...to the machine or its destruction In operation observe the vibration values in accordance with ISO 10816 3 Under all circumstances maintain the minimum radial load of cylindrical roller bearings of 50 corresponding to what is specified in the catalog Take the appropriate measures to reduce bearing currents Observe the Chapter Converter operation WARNING Faults in operation Changes with respect to ...

Page 102: ...ation Page 47 Explosion hazard from hybrid mixtures Hybrid mixtures are mixtures of flammable dusts with explosive gas air atmospheres which can together create a dangerous explosive atmosphere if they occur at the same time Changes can arise in the safety characteristics here such as a change in the zonal classification increase in the explosion pressure reduction in the minimum ignition energy a...

Page 103: ...r than 5 mm If there are no other specifications in the EC or EU type examination certificate or on the rating plate regarding operating mode and tolerance electrical machines are designed for continuous duty and normal starting procedures that are performed infrequently and do not result in excessive temperature rise Only use these machines for the operating mode specified on the rating plate If ...

Page 104: ...pollution WARNING Risk of explosion when cleaning with compressed air If you clean the machine with compressed air plastic components may become statically charged and ignite a potentially explosive atmosphere an explosion can occur This can result in death serious injury or material damage Do not use compressed air to clean motors when installed in hazardous zones 8 1 1 Safety instructions relati...

Page 105: ... the bearing insulation during operation 8 1 3 Switching on with the anti condensation heating active Excessively high machine temperature when heating is switched on If the anti condensation heating is operated while the machine is running this can increase the temperatures inside the machine Material damage can result Make sure that the anti condensation heating is switched off before the machin...

Page 106: ...ve starts Comply with the limit values and or ramp up conditions specified in the catalog or the order documentation 3 If this is possible using the available measuring equipment check the bearing and stator winding temperatures 8 3 Switching off the external fan Do not immediately switch off the separately driven external fan after switching off the machine First wait for the machine to cool down...

Page 107: ...ccur If the motor is out of service for a period of more than 12 months then environmental effects can damage the motor Apply suitable corrosion protection preservation packing and drying measures Switching on the anti condensation heater Switch on any anti condensation heating while the machine is not being operated Taking the machine out of service Details regarding the necessary measures Chapte...

Page 108: ...a minimum turn the rotor several times If you have uncoupled the machine from the driven machine and secured the rotor with a rotor shipping brace then remove this before turning the rotor over or starting up the machine Make sure that the resting position of the rotor after the rotor has been turned over is different from its previous position Use the fitted key or the coupling halves as referenc...

Page 109: ...shly Rumbling noise during startup Rumbling noise during operation High temperature rise during no load operation High temperature rise with load High temperature rise of individual winding sections Possible causes of faults Remedial measures X X X X Overload Reduce the load X Interrupted phase in the supply cable Check the switches and cables X X X X Interrupted phase in the feeder cable after sw...

Page 110: ...end to prevent it from being thrown out If the rotor has balance type H standard type the fitted key must be cut back to roughly half of its length X Rotor out of true shaft bent Consult the manufacturing plant X X Poor alignment Align the machine set check the coupling 1 X Coupled machine not balanced Rebalance the coupled machine X Shocks from coupled machine Investigate the coupled machine X X ...

Page 111: ...enter X X Insufficient bearing play Contact the service center X Excessive bearing play Contact the service center X X Bearing corroded Replace the bearing Check the seals X Too much grease in bearing Remove surplus grease X Wrong grease in the bearing Use the correct grease X Friction marks on raceway Replace the bearing X Brinelling or scoring Replace the bearing Avoid any vibration at standstil...

Page 112: ...Operation 8 7 Deactivating 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 110 Operating Instructions 06 2018 A5E44455710A ...

Page 113: ...y with the general safety instructions Page 11 Comply with the applicable national and sector specific regulations When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe operation of electrical equipment Comply with the IEC EN 60079 17 standard during all service and maintenance work on the machine Note Please contact the service cent...

Page 114: ...ork is performed on the machine when it is not stopped or not de energized Perform maintenance work on the machine only when it is stopped The only operation permissible while the machine is rotating is regreasing the rolling bearings When performing maintenance work comply with the five safety rules Page 12 WARNING Machine damage If the machine is not maintained it can suffer damage This can caus...

Page 115: ...noise in operation They can also damage the machine When carrying out maintenance work make sure that no foreign bodies are left in or on the machine Securely attach all loose parts again once you have completed the maintenance procedures Carefully remove any dirt Note Operating conditions and characteristics can vary widely For this reason only general intervals for inspection and maintenance mea...

Page 116: ... can result in death serious injury or material damage Always check the bearing temperature In addition to the current dependent overload protection device located in the three phases of the connecting cable we recommend that you also monitor the temperature rise in the motor with the aid of the temperature sensors built into the stator winding 9 2 3 Static charging when cleaning Risk of explosion...

Page 117: ...nditions are observed We recommend that the following checks are performed after approx 16 000 operating hours or at the latest after two years Table 9 1 Checks that have to be performed during the general inspection Checking When the motor is running At stand still The electrical parameters are maintained X The permissible bearing temperatures are not exceeded X The smooth running characteristics...

Page 118: ...h Directive 2014 34 EU Explosion Protection Directive must be regularly inspected for mechanical damage which could constitute a risk of ignition in accordance with IEC EN 60079 17 Comply with the following intervals Bearing replacement intervals Relubrication intervals Grease replacement intervals Oil change intervals Rolling bearing service life Replace the rolling bearings once the nominal serv...

Page 119: ...bricated rolling bearings The machine may be equipped with a regreasing device CAUTION Skin irritations and eye inflammations Many greases can cause skin irritations and eye inflammations Follow all safety instructions of the manufacturer Measures intervals and deadlines Measures after operating period intervals or deadlines have elapsed Operating situations and characteristics can vary widely For...

Page 120: ...d before commissioning For information on permanently greased bearings please refer to the section titled Rolling bearings Page 127 Procedure To relubricate the rolling bearings proceed as follows 1 Clean the grease nipples at the drive end and non drive end 2 Press in the specified grease and amount of grease according to the data stamped on the lubrication plate Please observe the information on...

Page 121: ...ing intervals depends on the local degree of fouling NOTICE Damage to the machine Material damage can occur if you direct compressed air in the direction of the shaft outlet or machine openings Avoid pointing compressed air directly onto shaft sealing rings or labyrinth seals of the machine Note Please note the safety instructions for cleaning Page 97 9 2 12 Risk of explosion due to damaged seals ...

Page 122: ...aintain the degree of protection after the condensation has been drained you must close all of the drain holes 9 2 14 Insulation resistance and polarization index Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before star...

Page 123: ...ts regularly the intervals depend on how dirty the surrounding area is Make sure that the impeller is evenly cleaned as irregular deposits can lead to an imbalance The full flowrate is only achieved if the inward flow of air to the impeller is unrestricted Servicing the external fan motor Please observe all specifications and intervals in the operating instructions for the external fan motor If a ...

Page 124: ...ing the following effective measures Increase the conductivity of bulk goods and plant system parts e g by applying an appropriate coating or paint finish Increase the humidity or ionization Reduce the amount of fine particles in bulk goods e g resulting from abrasion Restrict the degree of dispersion e g by selecting plug conveying instead of dilute phase conveying Reduce the flow rate the mass f...

Page 125: ...rongly charge generating processes Breakdown voltage 4 kV for explosion group III gas and dust WARNING Risk of explosion as a result of processes with high levels of electrostatic charging For paint finishes in explosion group III the paint can be electrostatically charged as a result of intensive dust turbulence or processes with high levels of electrostatic charging Electrostatic discharges can ...

Page 126: ...ot comply with the standardized values in IEC EN 60079 1 For repair work obtain the gap dimensions of the electrical machine from the manufacturer Perform maintenance repair and modification work on explosion protected machines in strict compliance with the corresponding national health and safety legislation the safety instructions and descriptions in the general maintenance instructions Have wor...

Page 127: ...mage For repairs to go beyond this scope please contact the Service Center WARNING Explosion hazard due to increased surface temperature Components within the motor may be hotter than the maximum permissible surface temperature for the enclosure In an explosive atmosphere dust can ignite and an explosion occur This can result in death serious injury or material damage Do not open the motor in an e...

Page 128: ...e used Note Before commencing removal you should mark how each of the fastening elements has been assigned as well as how internal connections are arranged This simplifies subsequent reassembly If possible assemble the machine on and alignment plate This ensures that the mounting feet surfaces are all on the same plane Avoid damaging the windings protruding out of the stator enclosure when assembl...

Page 129: ... all rolling bearings and grease Replacing bearings Recommended interval after which bearings are to be replaced under normal operating conditions Table 9 3 Bearing replacement intervals Ambient temperature Principle of operation Bearing replacement intervals 40 C Horizontal coupling operation 40 000 h 40 C With axial and radial forces 20 000 h Do not reuse bearings that have been removed Remove t...

Page 130: ...s in explosion proof machines When changing the bearings renew the sealing rings and only use original Siemens spare parts For radial sealing rings with dust protection lip DIN 3760 AS completely fill the spaces 100 in the sealing ring as well as in the bearing shield hub with a suitable grease 9 3 4 2 Bearing bushes Protect the bearings against the ingress of dirt and moisture ...

Page 131: ...he bearing cap screws with the appropriate gaskets or with grease Do not interchange the position of the bearing covers DE and NDE or inner and outer WARNING Rotor can fall out If the motor is in a vertical position the rotor can fall out while work is being performed on the locating bearing This can result in death serious injury or damage Support or unload the rotor when carrying out work with t...

Page 132: ...e inner bearing cover onto the shaft 4 Warm up the rolling bearing 5 Push the inner ring of the warmed up rolling bearing onto the shaft Avoid any blows that might damage the bearing 6 Make sure that the rolling bearing is resting against the shaft shoulder or the second bearing 7 Fill the bearing to the top with the specified lubricating grease as stamped on the lubricant plate 8 Warm up the grea...

Page 133: ...ly according to the lubrication plate Implement bearing temperature monitoring if not yet in existence 9 3 5 Mounting dimension x Mounting dimension x of V rings Shaft height x mm 71 4 5 0 6 Standard design Special design 80 112 6 0 8 132 160 7 1 180 200 1LA 1MA 180 225 11 1 250 355 13 5 1 2 9 3 6 Fan NOTICE Destruction of the fan Material damage can occur by forcefully removing the fan from the s...

Page 134: ...ngs in the fan in the vicinity of the hub Alternatively place the pulling tool at the outer edge of the fan plate Uniformly withdraw the fan from the shaft by turning the pressure screw of the pulling tool Do not apply any hammer blows to avoid damaging the rotor shaft the fan and the bearings Order the appropriate new parts if damaged 9 3 6 2 Mounting fans Take care not to damage the snapping mec...

Page 135: ...0 M 12 M 16 M20 Nm min 0 8 2 3 5 6 16 28 46 110 225 max 1 2 3 5 9 24 42 70 165 340 9 3 9 Terminal board and grounding Table 9 5 Tightening torques for electrical connections on the terminal board and grounding Thread M 3 5 M 4 M 5 M 6 M 8 M 10 M 12 M 16 Nm min 0 8 0 8 1 8 2 7 5 5 9 14 27 Max 1 2 1 2 2 5 4 8 13 20 40 9 3 10 Screw lock washers Nuts or bolts that are mounted together with locking res...

Page 136: ...s well as those of screws that have not been released 9 3 13 Optional add on units You can find additional operating instructions here Service and support Page 163 9 3 14 O ring seal If O ring seals are present you should check that they are in perfect condition and that the O ring seals are properly seated in the grooves between the components Replace damaged O ring seals O ring seals can be pres...

Page 137: ...gnation and part number Order number and serial number of the machine The machine type and serial number can be found on the rating plate See also Spares On Web https www sow siemens com 10 2 Data matrix code on the machine Data matrix code A data matrix code is provided as adhesive label for motors manufactured in Europe You can retrieve the following information from the data matrix code Machine...

Page 138: ... spare parts for explosion proof machines including components such as seals terminals cables and cable entries If you have any questions please contact the service center Page 163 Commercially available equivalent standard parts such as screws and bolts may be used 10 5 Ordering spare parts via the Internet You can use Spares on Web to determine the order numbers for motor spare parts quickly and...

Page 139: ... following groups of parts Spare parts Spare parts are machine parts that can be ordered during the production time and for a further 5 years after discontinuation of production These parts should only be replaced by authorized service or modification partners Repair parts Repair parts are machine parts that can be supplied during the active production of the machine until the product discontinuat...

Page 140: ...delivery of the original machine it is only possible to repair these machines depending on the availability of the spare parts required For up to 5 years after the delivery of the original motor spare parts will be available and for a further 5 years Siemens will provide information about spare parts and will supply documents when required 10 9 Ordering example Table 10 1 Ordering example End shie...

Page 141: ...ut 1 58 Spring washer 5 60 Screw 1 60 Roller bearing 5 61 Screw 1 61 Spring band for end shield hub 5 62 Spring lock washer 1 63 Condensation drain plug 5 63 Mounting rail 1 65 Grease nipple 5 64 Spring lock washer 1 67 Bearing cover NDE outer 5 65 Bolt 1 68 Grease slinger optional 5 68 Screw plugs 1 69 Compression spring 5 69 O ring 3 00 Rotor complete 5 70 Terminal clamp 3 02 Locking ring 5 72 C...

Page 142: ...end shield hub 5 04 Seal adapter plate 6 12 Locking ring 5 06 Mounting rail 6 20 End shield 5 08 Spacer sleeve 6 23 Shaft sealing ring 5 09 Bolt 6 25 Lubrication sleeve 5 10 Complete terminal board 6 26 Cover 5 11 Terminal block 6 27 Bearing cover NDE outer 5 13 Link rail 6 29 Screw 5 15 Plug 6 31 Nut 5 16 Spring locking ring for busbar 6 65 Grease nipple 5 17 Screw 6 67 Rubber bushing 5 18 Spring...

Page 143: ...ies through normal commercial channels No Standard Picture No Standard Picture 3 02 6 02 7 12 DIN 471 1 32 DIN 939 6 12 DIN 472 5 17 EN ISO 4014 4 04 DIN 580 1 49 4 11 4 39 5 60 5 61 5 65 5 89 7 49 EN ISO 4017 DIN 582 6 75 EN ISO 4026 1 60 6 10 DIN 625 1 30 1 45 4 11 5 19 5 46 5 47 5 49 5 60 6 29 6 66 EN ISO 4762 3 38 DIN 6885 4 19 5 09 5 91 5 94 EN ISO 7045 1 33 4 12 4 14 5 55 EN ISO 4032 5 24 EN...

Page 144: ...rts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 142 Operating Instructions 06 2018 A5E44455710A 10 12 Exploded drawings 10 12 1 1LA 1MA shaft heights 63 90L 1MB shaft heights 63 71 ...

Page 145: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 143 10 12 2 1LA 1MA shaft heights 100 160 ...

Page 146: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 144 Operating Instructions 06 2018 A5E44455710A 10 12 3 1LA5180 225 ...

Page 147: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 145 10 12 4 1MA6180 200 ...

Page 148: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 146 Operating Instructions 06 2018 A5E44455710A 10 12 5 Terminal boxes 1MA6180 200 ...

Page 149: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 147 10 12 6 1MB1 SH80 160 aluminum ...

Page 150: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 148 Operating Instructions 06 2018 A5E44455710A 10 12 7 1MB1 shaft heights 71 90 cast iron ...

Page 151: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 149 10 12 8 1MB1 shaft heights 100 200 cast iron ...

Page 152: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 150 Operating Instructions 06 2018 A5E44455710A 10 12 9 1MB1 shaft heights 225 315 cast iron ...

Page 153: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 151 10 12 10 1MB5 shaft height 315 cast iron ...

Page 154: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 152 Operating Instructions 06 2018 A5E44455710A 10 12 11 1MB5 terminal box shaft height 315 cast iron ...

Page 155: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 153 10 12 12 1MB5 shaft height 355 cast iron ...

Page 156: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 154 Operating Instructions 06 2018 A5E44455710A 10 12 13 1MB5 terminal box shaft height 355 cast iron ...

Page 157: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 155 10 12 14 1LG4 6 SH180 315 ...

Page 158: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 156 Operating Instructions 06 2018 A5E44455710A 10 12 15 Terminal box gk330 gt320 gk430 gt420 ...

Page 159: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 Operating Instructions 06 2018 A5E44455710A 157 10 12 16 Terminal box gk431 gt421 gt520 gt540 ...

Page 160: ...Spare parts 10 12 Exploded drawings 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 158 Operating Instructions 06 2018 A5E44455710A 10 12 17 Terminal box 1LG4 6 1MB1 gt620 gt640 gt791 ...

Page 161: ...Be sure to comply with local disposal regulations 11 2 RoHS restricting the use of certain hazardous substances In compliance with RoHS Restriction of certain Hazardous Substances we replace substances that are damaging to the environment by those that are not based on state of the art technology In doing so safety in operation and handling will take priority at all times 11 3 Country specific leg...

Page 162: ...ids separately and dispose of them in a professional manner 5 Detach the machine fixings 6 Transport the machine to a suitable location for disassembly See also Corrective maintenance Page 124 11 5 Dismantling the machine Dismantle the machine using the general procedures commonly used in mechanical engineering WARNING Machine parts can fall The machine is made up of heavy parts These parts are li...

Page 163: ...s and solvents Paint residues Anti corrosion agent Coolant additives such as inhibitors antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company The same applies for cloths and cleaning substances which have been used while working on the machine Packaging material If necessary contact a suitable specialist disposal company Wood...

Page 164: ...Disposal 11 6 Disposal of components 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 162 Operating Instructions 06 2018 A5E44455710A ...

Page 165: ...ting plate Contact person If you wish to request on site service or order spare parts please contact your local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact da tabase www siemens com your contact www siemens com your contact Siemens Support for on the move You can obtain optimum support anywhere you go using ...

Page 166: ...Service and support A 2 Further documents 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 164 Operating Instructions 06 2018 A5E44455710A ...

Page 167: ...between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tightening torques for bolted connections with a tolerance of 10 Thread M5 M6 M...

Page 168: ...nductor connections Thread M 3 5 M 4 M 5 M 6 M 8 M 10 M 12 M 16 M20 Nm min 0 8 2 3 5 6 16 28 46 110 225 max 1 2 3 5 9 24 42 70 165 340 Tightening torque for the condensation drain plug Tighten the condensation drain plug M6x0 75 with a torque between 1 5 and 2 0 Nm B 1 3 1 Terminal board and grounding Table B 4 Tightening torques for electrical connections on the terminal board and grounding Threa...

Page 169: ...ing Instructions 06 2018 A5E44455710A 167 Quality documents C C 1 Quality documents SIMOTICS in SIOS You can find the quality documents here https support industry siemens com cs ww de ps 13310 cert https support industry siemens com cs ww en ps 13310 cert ...

Page 170: ...Quality documents C 1 Quality documents SIMOTICS in SIOS 1LA5 6 7 9 1LG4 6 1MA6 7 1MB 1 2 3 4 5 SH 63 355 168 Operating Instructions 06 2018 A5E44455710A ...

Page 171: ...Common mode filters 49 Connecting cables Selection of 67 Cooling system faults 109 Correct usage 21 Coupling 50 D Damping cores 49 Data matrix code 135 Disassembly Disposal 160 Disposal Chemicals 161 Components 160 E Electrical faults 107 Electromagnetic compatibility 16 Electromagnetic fields 14 Emergency off 104 Emitted interference 14 Equipotential bonding conductor 48 ESD guidelines 15 Explosi...

Page 172: ... 61 Machine expansion 62 Machine marking 124 Maintenance Maintenance intervals 111 Mechanical faults 108 Minimum air clearances 75 More information 163 N Noise emissions 14 O On site service 163 Operating mode 33 O ring seals 134 Output element 65 Overall flatness 64 Over critical machine 45 Overspeed 33 P Paint finish 32 Paint system 122 Paintwork damage 122 Polarization index 40 52 54 89 92 120 ...

Page 173: ...tenance work 112 Rotating parts 13 Sealing plugs certified 72 Selection of bolts 61 Spare parts 136 163 Spares on Web 136 Standard flange 62 62 Stoppages 104 Rolling bearings 106 Supplementary devices 28 Switching on 95 95 104 System resonances 46 T Tandem operation 50 Technical Support 163 Temperature class 103 106 Temperature limits 37 Terminal marking 70 Test run 95 Tightening torques 67 Bolted...

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