Siemens SIMOTICS M-1PH818 Operating And Installation Instructions Download

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↓ Motor fails to start

↓ Motor accelerates sluggishly

↓ Humming noise when starting

↓ Humming noise in operation

↓ High temperature rise during no-load operation

↓ High temperature rise under load

↓ High temperature rise of individual winding sections

Possible causes of faults

Remedial measures

Interruption of a phase in the feeder

cable after switching on

Check the frequency converters and feeder cables.

X Winding short circuit or interphase

short circuit in stator winding

Determine the winding and insulation resistances.

Contact the Service Center.

Converter output voltage too high,

frequency too low

Check the settings at the frequency converter and

perform the automatic motor identification.

Cooling water not connected
Cooling water supply switched off
Water connection / pipes defective

Check the cooling water connection. Switch on the

cooling water supply.
Find the leak and seal it. Contact the Service Center.

Cooling water flow rate too low
Intake temperature too high

Increase the cooling water flow rate.
Set the correct intake temperature.

8.10.4

Mechanical faults

The following table shows the possible causes of and remedial measures for mechanical faults.

Table 8-3

Mechanical faults

↓ Grinding noise

↓ Overheating

↓ Radial vibrations

↓ Axial vibrations

Possible causes of faults

Remedial measures

Rotating parts are grinding

Establish the cause and realign the parts.

Rotor not balanced

Decouple the rotor and then rebalance it.

Rotor out of true, shaft bent

Contact the Service Center.

X X Poor alignment

Align the machine set and check the coupling.

Coupled machine not balanced

Rebalance the coupled machine.

X Shocks from coupled machine

Examine the coupled machine.

X X Resonance of the overall system comprising mo‐

tor and foundation

Reinforce the foundation after prior consultation with the

Service Center.

X X Changes in foundation

Determine the cause of the changes and, if necessary,

rectify. Realign the machine.

Reduced air supply, direction of rotation of fan

possibly incorrect

Check the air ducts; clean the machine.

X X Uneven gearbox operation

Resolve any gearbox faults.

Take into account possible changes which may occur during overheating.

Operation
8.10 Faults

SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828.

102

Operating Instructions 10/2017

Summary of Contents for SIMOTICS M-1PH818

Page 1: ...www siemens com drives Main motors SIMOTICS M 1PH8 Type 1PH818 1PH822 1PH828 Operating Instructions Installation Instructions Edition 10 2017 ...

Page 2: ...20 10 2017 15 09 V20 00 ...

Page 3: ...tructions Edition 10 2017 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Mounting 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A Technical specifications B Quality documents C Additional documents D ...

Page 4: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 5: ...the external fan 33 4 6 Interlock circuit for anti condensation heating option 33 4 7 Thermal motor protection 34 4 8 Overheating during periodic duty 34 4 9 Noise emissions 34 4 10 Rotational speed limit values 35 4 11 System inherent frequencies 35 4 12 Torsional loading of the drive train due to faults in the electrical supply 35 4 13 Transport and storage 36 4 13 1 Checking the delivery 36 4 1...

Page 6: ...59 5 2 9 Roughly aligning the machine 59 5 3 Installing the machine 60 5 3 1 Selecting fixing screws 60 5 3 2 Preconditions for smooth vibration free operation 61 5 3 3 Vibration severity 61 5 3 4 Aligning to the driven machine 62 5 3 5 Mounting the motor 64 5 4 Connecting the cooling water supply 64 5 5 Refitting the external fan 65 6 Electrical connection 67 6 1 Preparation 68 6 1 1 Selecting ca...

Page 7: ...force ventilated motors 98 8 6 Switching on again after an emergency switching off 98 8 7 Stoppages 98 8 7 1 Avoidance of damage to roller bearings during stoppages 99 8 8 Decommissioning the machine 99 8 9 Re commissioning the machine 100 8 10 Faults 100 8 10 1 Inspections in the event of faults 100 8 10 2 Electrical faults at force ventilated motors 100 8 10 3 Electrical faults at water cooled m...

Page 8: ... motor 135 10 6 1 Water cooled motor complete 135 10 6 2 Roller bearing cartridge DE with radial shaft sealing ring with regreasing 136 10 6 3 Rolling contact bearing bush drive end belt coupling 137 10 6 4 Rolling contact bearing bush drive end coupling output with regreasing 138 10 6 5 Rolling contact bearing bush drive end coupling output with permanent lubrication 139 10 6 6 Rolling contact be...

Page 9: ...external fan suction SH225 207 D 5 Operating instructions for the single phase EC external fan pressing SH180 221 D 6 Operating instructions for the single phase EC external fan pressing SH225 235 D 7 Operating instructions for the three phase EC external fan suction SK180 249 D 8 Operating instructions for the three phase EC external fan suction SK225 263 D 9 Operating instructions for the three ...

Page 10: ... for rolling contact bearing bush drive end with belt coupling with regreasing 137 Table 10 4 Spare parts for rolling contact bearing bush drive end with coupling output with regreasing 138 Table 10 5 Spare parts for rolling contact bearing bush drive end with coupling output with permanent lubrication 139 Table 10 6 Spare parts for rolling contact bearing bush non drive end permanent lubrication ...

Page 11: ...sible vibration velocity taking into account the vibration displacement and vibration acceleration 62 Figure 5 5 Aligning the motor 63 Figure 6 1 Terminal lug for the grounding conductor for a force ventilated motor 68 Figure 6 2 Terminal lug for the grounding conductor for a water cooled motor 69 Figure 6 3 External fan terminal box schematic representation 77 Figure 6 4 External fan terminal box...

Page 12: ...10 10 Schematic representation of the motor complete 144 Figure 10 11 Spare parts for external fan type 1PH818 1PH822 145 Figure 10 12 Rolling contact bearing bush drive end with mounted gearing with regreasing 146 Figure 10 13 Rolling contact bearing bush drive end with belt coupling with regreasing 147 Figure 10 14 Rolling contact bearing bush drive end with coupling output with regreasing 148 F...

Page 13: ...Please contact the Service Center Page 161 if you have any suggestions on how to improve this document Text format features The warning notice system is explained on the rear of the inside front Always follow the safety instructions and notices in these instructions In addition to the safety related warning notices which you must read you will find the text in these instructions is formatted in th...

Page 14: ...Introduction SIMOTICS M 1PH8 1PH818 1PH822 1PH828 14 Operating Instructions 10 2017 ...

Page 15: ... setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the appropriate Service Center Page 161 for planning installation commissioning and servicing work You will find safety instructions in the individual sections of this document Follow the safety instructions for your own safety to protect other...

Page 16: ...se of caution is necessary when you are near the machine Always pay attention to your safety Also observe the following to prevent accidents General safety regulations applicable in the country where the machine is deployed Manufacturer specific and application specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbols and i...

Page 17: ...ate the machine properly CAUTION Hazardous substances Chemical substances required for the setup operation and maintenance of machines can present a health risk Poisoning skin damage cauterization of the respiratory tract and other health damage may result Read the information in these operating instructions and the product information supplied by the manufacturer Observe the relevant safety regul...

Page 18: ...mage follow the instructions given below Only touch electronic modules if you absolutely have to work on them The body of the person concerned must have been electrostatically discharged and grounded immediately before any electronic modules are touched Electronic modules should not be brought into contact with electrically insulating materials such as Plastic film Plastic parts Insulating table s...

Page 19: ...hen operating the converter WARNING Interference voltages when operating the converter When a converter is in operation the emitted interference varies in strength depending on the converter manufacturer type interference suppression measures undertaken On machines with integrated sensors e g PTC thermistors interference voltages caused by the converter may occur on the sensor lead This can cause ...

Page 20: ... magnetic or electronic data carriers It is forbidden for people with pacemakers to enter the vicinity of the machine Protect the personnel working in the plant by taking appropriate measures such as erecting identifying markings safety barriers and warning signs and giving safety talks Observe the nationally applicable health and safety regulations Do not carry any magnetic or electronic data med...

Page 21: ...hazardous areas An explosion can occur if the machine is operated in these areas This can result in death serious injury or material damage Never operate this machine in hazardous areas Rating plate The rating plate shows the identification data and the most important technical data The data on the rating plate and the contractual agreements define the limits of proper usage 2 0 1R 1 31 N 81 9 Q1 ...

Page 22: ...rent IMAX 110 Operating mode 1 335 Weight 115 Code for operating point 1 340 Maximum torque MMAX 120 Rated voltage UN 2 350 Maximum speed nMAX 121 Connection type 2 360 Temperature sensor 130 Rated current IN 2 370 Tachometer resolver 140 Rated power PN 2 380 Cooling method 150 cos φ 2 390 Throughput l min m3 s 160 Rated frequency fN 2 400 System pressure 170 Rated speed nN 2 410 Maximum coolant t...

Page 23: ...S motor series European low voltage directive The SIMOTICS motor series complies with the requirements of the low voltage directive 2014 35 EU European machinery directive The SIMOTICS motor series does not fall within the area of validity of the machinery directive However the use of the products in a typical machine application has been fully assessed for compliance with the main regulations in ...

Page 24: ...3358 cert Drive The motor speed is controlled using a converter NOTICE Destruction of the machine when operated directly from the line supply The machine will be destroyed if it is directly connected to the line supply Only operate the machine using a converter Types of construction The motor is supplied with two attached lifting eyes The type construction can be found on the rating plate Vertical...

Page 25: ...se of the external fan Improper use of the external fan can result in death serious injury and material damage Observe and follow the operating instructions of the external fan See also Additional documents Page 167 External fan Different external fans are used depending on the shaft height and particular motor version Type Version External fan 1PH818 1PH822 Standard version EC external fan with s...

Page 26: ...cial version of the mounted holding brake The corresponding data in the manufacturers operating instructions do not apply Table 3 3 Technical data of the holding brake Technical data NFF A 63 AH180 NFF A 100 AH225 Braking torque MBrake Nm 1000 1600 Max speed nBrake rpm 3500 3100 Weight incl hollow shaft mbrake kg 63 88 Moment of inertia Jbrake kgm2 0 022 0 051 Total moment of inertia emer gency st...

Page 27: ...achine s lubricant plate The following standard roller bearing versions are available Table 3 4 Roller bearing versions Design Bearings Standard design and Performance Drive end deep groove ball bearing as spring loaded floating bearing Non drive end deep groove ball bearing as fixed bearing Version for increased radial forces Drive end cylindrical roller bearing as floating bearing Non drive end ...

Page 28: ...Description SIMOTICS M 1PH8 1PH818 1PH822 1PH828 28 Operating Instructions 10 2017 ...

Page 29: ...arkings etc to ensure the machine is operated safely within your plant 4 2 Observing the operating mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 3 Cooling water quality for water cooled motors The values specified for the cooling water correspond to the requirements for a closed cooling circuit Not all of the...

Page 30: ...ature If the temperature difference between cooling water and ambient temperature is greater than 5 K this may result in condensation forming in the machine This results in material damage Make sure that the condensation can drain away freely Adopt appropriate measures to achieve the required intake temperature of the cooling water Alternatively dry the ambient air 4 4 Ensuring cooling Note Note a...

Page 31: ...scharge openings to ensure the required cooling air flow Comply with the conditions of the IP degree of protection More stringent requirements regarding the IP degree of protection may necessitate the installation of suitable filters and special arrangement of the intake and outlet openings Equipment and cables must be connected without strain Figure 4 1 Air guidance from the DE to the NDE schemat...

Page 32: ...d on the rating plate Machines with pipe connection You must mount and connect pipes and a fan of suitable type and dimensioning to machines that are intended for the connection of pipes and or for operation with an external fan Please observe the following when connecting pipes Additional pressure drop in the system Shipping covers on the ventilation openings must have been removed Preparations f...

Page 33: ...ional Force ventilated 1PH818 and 1PH822 motors are equipped with electronically commutated motors EC motor NOTICE Voltage fluctuations The electronics of the external fan equipped with EC motor can be damaged as a result of voltage fluctuations Supply the external fan with power from the line supply and not via a frequency converter 4 6 Interlock circuit for anti condensation heating option If th...

Page 34: ...ed the temperature of the coolant see S2 duty type in DIN EN 60034 1 Use a suitable circuit to ensure that the external fan is appropriately operated NOTICE EC fan control via an input signal The fan motor can overheat if the external EC fan is operated at low fan speeds as a result of the setpoint signal it receives Monitor the motor using the integrated temperature sensors Integrate the temperat...

Page 35: ...xceeded The vibration limit values according to DIN ISO 10816 3 must not be exceeded 4 12 Torsional loading of the drive train due to faults in the electrical supply In the event of faults in the electrical connection during operation excessive air gap torques can lead to additional mechanical torsional load on the line shaft Note The system planner is responsible for the entire drive train WARNIN...

Page 36: ... accessed 4 13 2 Lifting and transportation To safely lift and transport the machine the following requirements must be met Personnel operating cranes and fork lift trucks must be appropriately qualified If the motor is packed depending on the weight size and on site conditions lift crates and transport frames using a fork lift truck or a crane with slings Use a crane or fork lift truck suitable f...

Page 37: ...avity of a load is not located centrally between the attachment points the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted This can result in death serious injury or material damage Comply with the handling instructions on the machine when transporting it Be aware of the possibility of different loads on the sling ropes or lifting straps and ...

Page 38: ...e or spreading equipment NOTICE Damage to the terminal box The terminal box can be damaged when lifting without using suitable spreading equipment Only lift the machine using suitable spreading equipment Pay attention to the lifting capacity of the hoisting gear The weight of the motor is specified on the rating plate Figure 4 4 Lifting the machine schematic representation Preparations for use 4 1...

Page 39: ... element has been pulled on then you must axially fix the rotor in another way ཱ Sleeve Shaft screw Figure 4 5 Rotor shipping brace Table 4 3 Tightening torque and preloading force for axially fixing the rotor Type Thread in the shaft end Tightening torque Preload 1PH818 M20 50 Nm 12 kN 1PH822 M20 50 Nm 12 kN 1PH828 M24 100 Nm 20 kN WARNING Lifting using the cooling water pipes The cooling water p...

Page 40: ...ustomer 3 Fit the rotor shipping brace 4 Only use the eyebolts on the bearing shields to transport and lift the motor 4 13 4 Transporting a water cooled motor that has already been in operation If you have already operated the motor and now want to transport it proceed as follows 1 Allow the motor to cool down 2 Remove the connections provided by the customer 3 Drain the cooling water system and p...

Page 41: ...t in a secure and raised position DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate vicinity of the machine when it is raised 4 13 6 Storage You can store the machine for up to two years in dry dust free and vibration free rooms ...

Page 42: ...otect the motor from shocks and humidity Cover the motor properly Avoid contact corrosion Every three months remove the shipping brace Rotate the shaft extension by hand Then reattach the rotor shipping brace Protection against humidity If a dry storage area is not available then take the following precautions Wrap the machine in a material that absorbs moisture Then pack the machine in an airtigh...

Page 43: ...ng can be damaged during transport In this case make sure that the customer uses a rotor shipping brace Long term storage If you are storing a machine for more than six months you must check its condition every six months Check the machine for damage Carry out any necessary maintenance work Document all preservation measures taken so that they can be reversed before the machines are put back into ...

Page 44: ...ce is reduced This can result in voltage flashovers which can destroy the winding Condensation can cause rusting inside the machine Make sure that the condensation can always drain away freely 4 13 8 Protect the cooling water system of water cooled motors When the units are delivered the high grade steel cooling water pipe system is not filled with cooling water When you put the motor into storage...

Page 45: ...back into service 4 14 Converter operation 4 14 1 Connecting to a converter Selecting and connecting the cable Use Motion Connect cables or symmetrically constructed shielded cables to connect the motor to a converter The cable shielding made up of as many strands as possible must have good electrical conductivity Braided shields made of copper or aluminum are well suited The shield is connected a...

Page 46: ...hine as well as between the motor and the converter Limit the voltage rate of rise by using an output filter to dampen harmonic components in the output voltage 4 14 2 Insulated bearings for converter operation If the machine is operated with a low voltage converter such as SINAMICS G150 S150 S120 then an insulated bearing and a speed encoder with insulated bearings option is mounted at the non dr...

Page 47: ...tallation work e g installing an automatic lubrication system or a non insulated vibration sensor ensure the bearing insulation is not bridged Contact your Service Center if necessary See also Service and Support Page 161 Preparations for use 4 14 Converter operation SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 47 ...

Page 48: ...Preparations for use 4 14 Converter operation SIMOTICS M 1PH8 1PH818 1PH822 1PH828 48 Operating Instructions 10 2017 ...

Page 49: ...ked and ready for mounting at the installation location Note Measure the insulation resistance of the winding before starting installation work Wherever possible measure the insulation resistance of the winding before starting installation work If the insulation resistance lies below the specified value take appropriate remedial measures These remedial measures may necessitate the machine being re...

Page 50: ...sting the insulation resistance and polarization index Page 50 5 1 3 Testing the insulation resistance and polarization index WARNING Hazardous voltage at the terminals During and immediately after measuring the insulation resistance or the polarization index PI of the stator winding hazardous voltages may be present at some of the terminals Contact with these can result in death serious injury or...

Page 51: ...0 Urated rated voltage see the rating plate Umeas DC measuring voltage RC minimum insulation resistance at reference temperature of 40 C Conversion to the reference temperature When measuring with winding temperatures other than 40 C convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance converted ...

Page 52: ...table Measuring the polarization index 1 To determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the measurement For insulation resistances 5000 MΩ the measurement of the PI is no longer meaningful and consequentl...

Page 53: ...e of the services offered by the local Service Center Page 161 5 2 2 Checking the load handling attachments Inspect the load handling attachments such as the load stands lifting eyes and ring bolts and also the lifting gear before lifting the machine Inspect the load handling attachments on the machine for possible damage Replace any load handling attachments that are found to be damaged Check bef...

Page 54: ...on protection could result in damage to the surfaces of the machine parts 2 Then lightly oil the bare surfaces again 5 2 4 Mounting the output elements Balance quality The rotor is dynamically balanced For shaft extensions with featherkeys the balancing type is specified using the following coding on the face of the drive end of the shaft H Balancing with half a feather key F Balancing with a full...

Page 55: ...maintain the balancing quality you have the following options If the output element is shorter than the feather key for balancing type H Machine off the section of feather key protruding from the shaft contour and output element in order to maintain the balance quality If the output element is mounted up to the shaft shoulder for motors with full key balancing F or if the output element is longer ...

Page 56: ...e machine refer to the information on the lifting plate Comply with the specified spreading angles Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting plate Lift the machine without jerking it Acceleration a 0 4 g 4 m s2 Velocity v 20 m min Use only the load carrying device on the stator frame for lifting WARNING Transport for a different type of construction ...

Page 57: ...sition In order to obtain easy and safe access to the underside of the machine place it in a secure and raised position DANGER Standing under suspended loads If the lifting gear or load handling attachments were to fail the machine could fall This can result in death serious injury or material damage Never remain under or in the immediate vicinity of the machine when it is raised NOTICE Damage due...

Page 58: ...Siemens Service Center Page 161 5 2 7 Open condensation drain holes air cooled motor L12 If the machine is ordered with option L12 then for types 1PH818 and 1PH822 a water drain hole with plugs is provided in the DE and NDE bearing shields For type 1PH828 there are water drain holes without plugs at the DE and NDE Figure 5 3 Water drain holes for types 1PH818 1PH822 Mounting 5 2 Lift the machine t...

Page 59: ...ti corrosion protection paint has been removed from the mating faces such as the machine mounting feet flange There is no condensation present within the machine Setting down the machine Set down the machine slowly and carefully at the installation location to avoid any impact 5 2 9 Roughly aligning the machine Requirement The transmission element such as a coupling half has already been pulled on...

Page 60: ...ully align the machine to the driven machine NOTICE Improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling This could lead to machine malfunctions extending even to total loss of the machine Where necessary use suitable steps when performing installation work on the machine Do n...

Page 61: ...y with the output element Please take care to ensure that the vibration severity specified in accordance with ISO 10816 is not exceeded at the defined measuring points on the motor By doing this you can ensure problem free operation and a long service life Maximum permitted vibration severity The values for the maximum permitted radial and axial vibration severity must both be maintained Table 5 2...

Page 62: ...and horizontal alignment The following measures are required in order to compensate any radial offset at the coupling and to horizontally adjust the motor with respect to the driven machine The contact surfaces of the motor feet must lie on one plane Place shims under the motor feet to position it vertically and to prevent any stress distortion The number of shims should be kept as low as possible...

Page 63: ...th no offset This ensures that no additional forces affect their bearings during operation 2 Perform the fine adjustments with plates under the entire motor foot Figure 5 5 Aligning the motor Table 5 4 Permissible deviations when aligning the motor Permissible deviations Radial shaft offset x Axial shaft offset y Flexible coupling 0 05 mm 0 05 mm Mounting 5 3 Installing the machine SIMOTICS M 1PH8...

Page 64: ...the motor is to be only flange mounted then the maximum speed nmax is reduced for rigid foundations according to the following table Type Maximum speed nmax 1PH818 3000 1 min 1PH822 2500 1 min 1PH828 2000 1 min Maximum speed for a rigid foundation and flange mounting 5 4 Connecting the cooling water supply The inlet and outlet sockets for the cooling water supply are situated on the non drive end ...

Page 65: ... the water pipes 6 Ensure that the maximum permissible operating pressure does not exceed 6 bar The pressure drop is determined by the machine type and the shaft height Table 5 5 Rate of flow and pressure drop Type Flow rate Pressure drop 1PH8 184 15 l min 0 6 bar 1PH8 186 15 l min 0 7 bar 1PH8 224 20 l min 0 6 bar 1PH8 226 20 l min 0 6 bar 1PH8 228 20 l min 0 6 bar 1PH8 284 35 l min 0 6 bar 1PH8 ...

Page 66: ...Mounting 5 5 Refitting the external fan SIMOTICS M 1PH8 1PH818 1PH822 1PH828 66 Operating Instructions 10 2017 ...

Page 67: ...ult in material damage to the machine or even in total failure which could in turn lead indirectly to material damage to the system Tighten the screwed connections to the specified tightening torques Observe any specifications regarding the materials from which fixing elements must be made When performing servicing check the fastenings See also Tightening torques for screw and bolt connections Pag...

Page 68: ... accordance with IEC EN 60204 1 Connect the ground conductor to the end shield of the motor There is a fixing lug for the ground conductor at the designated connection point The fixing lug is suitable for grounding high frequency currents using HF ribbon cable with appropriately formed conductor ends When making connections ensure the following the connecting surface is bare and protected against ...

Page 69: ...2 Terminal designation According to IEC EN 60034 8 the following basic definitions apply to the terminal designations for 3 phase machines Table 6 1 Terminal designations using the 1U1 1 as an example 1 U 1 1 Designation x Index for pole assignment for pole changing machines where applicable A lower index signifies a lower speed Special case for split winding x Phase designation U V W x Index for ...

Page 70: ...prevents contact corrosion Arrange the exposed connecting cables in the terminal box so that the PE conductor has excess length and the insulation of the cable strands cannot be damaged Close off unused bushings with a metal threaded plug This is the way to achieve a high frequency proof shielding 6 2 4 Electrical connection data Cable entry and technical connection data depend on the mounted term...

Page 71: ...on IEC EN 60204 1 or IEC EN 60364 5 32 6 2 5 Connection with cable lugs 1 To connect the cables to the main terminals select cable lugs that match the necessary cable cross section and appropriate screw size The connectable cable cross section is determined by the cable lug size for example Cable lug in accordance with DIN 46234 from 35 mm2 to 185 mm2 Cable lug in accordance with DIN 46235 from 35...

Page 72: ...ws depends on the size of the screw see Case A in the table in Chapter Tightening torques for screw and bolt connections Page 163 Connection using a cable lug at terminal boxes 1XB7 322 1XB7 422 Customer connecting cable Internal motor connecting cable Copper spacer ring Connection using a cable lug at terminal boxes 1XB7 700 1XB7 712 Customer connecting cable Connection bar Electrical connection ...

Page 73: ...rounding components could burn This could result in material damage to the machine or even in total failure which could in turn lead to indirect material damage to the system Retighten the clamping nuts after approximately 24 hours and then again after approximately four weeks Make sure that the terminals are de energized before you tighten the nuts 6 2 7 Stepless mating face for the seal in the t...

Page 74: ...ee of protection cable routing type permissible cable diameter etc 2 Then close the terminal box with the terminal box cover fixing screws See also Tightening torques for screw and bolt connections Page 163 6 2 9 Internal equipotential bonding The internal equipotential bonding between the grounding terminal in the box enclosure and the motor frame is established through the terminal box retaining...

Page 75: ...plate matches the connection data Cable glands are not included in the scope of supply Close unused cable entries otherwise the degree of protection is not maintained The line voltage corresponds to the quality attributes laid down in DIN EN 50160 and the defined standard voltages laid down in DIN IEC 60038 Procedure 1 Open the terminal box of the external fan and route the cables into it The cabl...

Page 76: ... fan is not in operation After a power failure or when the power has been disconnected the external fan starts up automatically again when the voltage is restored The external fan can automatically switch on and switch off as a result of its inherent function See also Interlock circuit for the external fan Page 33 NOTICE Overheating when the factory installed jumper is removed If the company opera...

Page 77: ...ternal fan suction SK180 Page 249 6 3 2 1 Connecting an EC external fan The external fan is connected in the external fan terminal box If necessary you can rotate the external fan through 90 Figure 6 3 External fan terminal box schematic representation NOTICE Short circuit due to standing water Water that accumulates at the cable glands can result in a short circuit It is not permissible that the ...

Page 78: ...ction of rotation arrow Operation with the wrong direction of rotation can cause overheating or destruction of the motor Ensure that the external fan is operated in the proper direction of rotation The direction of rotation arrow and the direction of movement of the fan impeller are indicated on the rear side of the blower If necessary change the direction of rotation by interchanging two phase co...

Page 79: ...E NDE DE 2 25 2 25 1 98 76 2 0 17 1PH822 0 1 Z 1PH822 1 1 Z DE NDE NDE DE 2 25 2 25 1 98 76 2 0 31 1PH8 open circuit ventilated degree of protection IP23 option L75 1PH818 3 1 Z 1PH818 4 1 Z DE NDE NDE DE 2 25 2 25 1 98 76 3 0 21 1PH822 3 1 Z 1PH822 4 1 Z DE NDE NDE DE 2 25 2 25 1 98 76 3 0 33 1 60 Hz operation only permissible with throttle plate 2 Speed ranges 1PH818 up to 5000 rpm 1PH822 up to ...

Page 80: ...on of rotation of the fan impeller can be seen at the rear of the fan 6 3 2 4 Attached air discharge throttle plate option L75 When operated from a 60 Hz line supply you require the air discharge throttle plate provided in the terminal box NOTICE Operation without air discharge throttle plate The external fan motor can be damaged if it is operated on a 60 Hz line supply without air discharge throt...

Page 81: ...etal plate Figure 6 5 Throttle plate for suction type ventilation DE to NDE Fixing screws for air discharge throttle metal plate Air discharge throttle metal plate Figure 6 6 Throttle plate for forced draft ventilation NDE to DE Electrical connection 6 3 Auxiliary circuits SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 81 ...

Page 82: ...s reduce the mounting installation time and costs and increase operational reliability Push the connector of the DRIVE CLiQ cable into the socket until the catch spring latches into place Pay attention to the coding of the connector Cable outlet directions The sensor module is mounted on the motor terminal box The sensor module can be rotated through approximately 235 You can change the cable outl...

Page 83: ...brake can be found in the operating instructions supplied by the manufacturer in the Page 169 appendix 6 3 5 Connecting the temperature sensor The temperature sensor is connected to the signal connector together with the speed encoder signal For the version without speed encoder the temperature sensor is connected at the terminal strip The motor has a reserve temperature sensor which is also conne...

Page 84: ... suited The shield is connected at both ends at the motor and converter Keep unshielded cable ends as short as possible In order to ensure that high frequency currents are efficiently discharged provide a 360 contact through a large surface area at the converter and at the motor Use for instance EMC glands at the cable entries Measures to reduce bearing currents To specifically reduce and prevent ...

Page 85: ...r current can arise if there is a ground fault on the output side Neither the PE conductors of normally rated multi core connecting cables nor the PE connecting points of normal terminal boxes are suitable for this purpose Material damage can result Use an appropriately sized PE conductor Connect the PE conductor to the grounding terminal on the motor enclosure Electrical connection 6 3 Auxiliary ...

Page 86: ...Electrical connection 6 3 Auxiliary circuits SIMOTICS M 1PH8 1PH818 1PH822 1PH828 86 Operating Instructions 10 2017 ...

Page 87: ...netic fields at the workplace Clearly mark the boundaries of the areas where standing is permitted People who need to use electronic or magnetic medical aids such as pacemakers hearing aids implants or similar devices are at particularly high risk Such persons must undergo an occupational health assessment Observe the following measures Personal protective measures Ensure that you never wear or ca...

Page 88: ...e following information is provided regarding the state of the winding insulation Is the winding head insulation conductively contaminated Has the winding insulation absorbed moisture As such you can determine whether the machine needs commissioning or any necessary measures such as cleaning and or drying the winding Can the machine be put into operation Must the windings be cleaned or dried Detai...

Page 89: ...o prevent it from being thrown out and cut back to roughly half its length if the rotor has balancing type H standard type The unused shaft extension is covered and protected against accidental contact The rotor can spin without coming into contact with the stator The bearing insulation is not bridged Electrical connection The grounding and equipotential bonding connections have been made correctl...

Page 90: ...ored for more than two years in a dry dust free and vibration free room prepare for commissioning as follows Replace the rolling contact bearings on motors with lifetime lubrication Replace the grease in motors with re greasing system If stored under less favorable conditions the bearings or the grease must be replaced after a storage period of approx 18 months Table 7 1 Minimum radial forces Type...

Page 91: ...ensure that the parameters of the frequency converter have been assigned correctly Use appropriate commissioning tools such as Drive ES or STARTER NOTICE Operation noise or abnormal noises The motor can be damaged by improper handling during transport storage or set up If a damaged motor is operated damage to the winding bearings or complete destruction of the motor can be the result If the motor ...

Page 92: ...temperatures until they have reached steady state values Check the machine for noise or vibrations on the bearings or bearing shields as it runs 5 In case of uneven running or abnormal noise switch off the machine As the machine runs down identify the cause If the mechanical operation improves immediately after the machine is switched off then the cause is magnetic or electrical If the mechanical ...

Page 93: ...emperature Alarm 115 C Shutting down 120 C Normal operation Measure the normal operating temperature of the bearings Top at the installation location in C Set the values for shutdown and warning corresponding to the operating temperature Top Table 7 3 Set values for monitoring the bearing temperatures Set value Temperature Alarm Toperation 5 K 115 C Shutting down Toperation 10 K 120 C Commissionin...

Page 94: ...Commissioning 7 6 Set values for monitoring the bearing temperature optional SIMOTICS M 1PH8 1PH818 1PH822 1PH828 94 Operating Instructions 10 2017 ...

Page 95: ... and live parts Rotating or live parts are dangerous If you remove the required covers this can result in death serious injury or material damage Any covers that prevent live electrical or rotating parts from being touched ensure compliance with a particular degree of protection or are required for ensuring proper air flows and hence effective cooling must not be opened during operation WARNING Fi...

Page 96: ...ensation can drain away freely NOTICE Non periodic duty In all of the operating modes always operate the external fan according to DIN EN 60034 1 For non periodic operation it is possible that the machine is thermally overloaded This can result in damage to the machine In the case of extended non operational periods the fan should be in operation until the machine has approximately reached the tem...

Page 97: ...can burst This can result in death serious injury or material damage Do not connect the cooling water supply until the motor has cooled down 8 3 Switching on the machine After starting the motor observe it for a while to see if it is running smoothly and check the monitoring devices Monitor operation and the monitoring devices regularly and record the values you read off NOTICE Speed monitoring Th...

Page 98: ...f the external fan during longer standstill periods Leave the fan on for approximately 30 minutes after switching off the motor to avoid overheating of the motor Follow the operating instructions of the converter 8 6 Switching on again after an emergency switching off Check the machine before recommissioning the driven machine after an Emergency Off Eliminate all the causes that have led to the em...

Page 99: ...amage such as brinelling or corrosion for example During stoppages regularly start the machine up for a brief period once a month As a minimum rotate the rotor several times If you have uncoupled the machine from the driven machine and secured the rotor with a rotor shipping brace then remove this before turning the rotor over or starting the machine up Make sure that the resting position of the r...

Page 100: ...ons in the event of faults Natural disasters or unusual operating conditions such as overloading or short circuit are faults that overload the machine electrically or mechanically Immediately perform an inspection after such faults Correct the cause of the fault as described in the respective remedial measures section Repair any damage to the machine 8 10 2 Electrical faults at force ventilated mo...

Page 101: ...r form the automatic motor identification X External fan is not running Check the external fan and its connections X Wrong direction of rotation of the external fan Check the electrical connections to the external fan X Reduced air intake Check the air ducts clean the machine 8 10 3 Electrical faults at water cooled motors Note When operating the machine with a converter also refer to the operatin...

Page 102: ... correct intake temperature 8 10 4 Mechanical faults The following table shows the possible causes of and remedial measures for mechanical faults Table 8 3 Mechanical faults Grinding noise Overheating Radial vibrations Axial vibrations Possible causes of faults Remedial measures X Rotating parts are grinding Establish the cause and realign the parts X Rotor not balanced Decouple the rotor and then...

Page 103: ...re grease X X Insufficient lubrication Grease the bearings as instructed X X Bearing canted Properly install the bearing X X Insufficient bearing play Contact the Service Center X Excessive bearing play Contact the Service Center X X Bearing corroded Replace the bearing Check the seals X Too much grease in bearing Remove surplus grease X Wrong grease in the bearing Use the correct grease X Frictio...

Page 104: ...Operation 8 10 Faults SIMOTICS M 1PH8 1PH818 1PH822 1PH828 104 Operating Instructions 10 2017 ...

Page 105: ...egulations at the place of installation When using the machine within the European Union comply with the specifications laid down in EN 50110 1 regarding safe operation of electrical equipment Note Service Center Please contact the Service Center Page 161 if you require support with servicing maintenance or repair 9 1 Observe the operating instructions of the components When carrying out any maint...

Page 106: ...immediate death serious injury or material damage Perform regular maintenance on the machine CAUTION Dust disturbances when working with compressed air When cleaning with compressed air dust metal chips or cleaning agents can be whirled up Injuries can result When cleaning using compressed air make sure you use suitable extraction equipment and wear protective equipment safety goggles protective s...

Page 107: ...ance measures can be specified here 9 2 1 Inspections in the event of faults Natural disasters or unusual operating conditions such as overloading or short circuit are faults that overload the machine electrically or mechanically Immediately perform an inspection after such faults 9 2 2 Initial inspection Perform the following checks after approximately 500 operating hours or at the latest after s...

Page 108: ...ng bolts screws for the mechanical and electrical connections have been securely tightened X The winding insulation resistances are sufficiently high X Any bearing insulation has been fitted as shown on plates and labeling X Cables and insulating parts and components are in good condition and there is no evidence of discoloring X Condensation can freely flow away X You can perform these checks whi...

Page 109: ...ation resistance during the course of maintenance work Measuring the insulation resistance and polarization index PI provides information on the condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of mai...

Page 110: ...d with a regreasing device Depending on the type of load a deep groove ball bearing or a cylindrical roller bearing is fitted as a floating bearing on the drive end The DE bearing contains built in compression springs that help to rebalance the axial play of the external bearing rings See also Checks to be carried out prior to commissioning Page 89 9 2 6 4 Lubrication The specified grease data app...

Page 111: ...alternatively for horizontal type of construction with reduced lubrication interval Worked penetration DIN ISO 2137 220 295 0 1 mm Operating temperature range At least 20 C 140 C C Dropping point DIN ISO 2176 At least 200 C C Basic oil viscosity DIN 51562 1 Approx 100 mm s at 40 C Approx 10 mm s at 100 C mm s Additive Antioxidation AO Anti Wear AW No solid lubricants Alternatively Extreme Pressure...

Page 112: ...or standard applications the following high quality greases are recommended for roller bearings for vertical and horizontal motor types of construction due to their technical attributes Table 9 5 Roller bearing greases for vertical and horizontal types of construction Manufacturer Grease type ExxonMobil Unirex N3 Esso Fuchs Renolit H443 HD88 Lubcon Turmoplex 3 FAG Arcanol Multi 3 For motors with a...

Page 113: ...he actual number of operating hours NOTICE Relubrication intervals The relubrication intervals for roller bearings are different from the servicing intervals for the machine The roller bearings may be damaged if the relubrication intervals are not complied with Pay attention to the instructions on the lubricant plate Grease replacement intervals The grease replacement intervals in these operating ...

Page 114: ...nents This can result in death serious injury or material damage 1 Clean the grease nipple before regreasing Gradually press in an appropriate type and amount of grease as stamped on the lubricant plate and specified in these operating instructions The roller bearing temperature initially increases noticeably After the excess grease has been displaced out of the bearing the temperature will return...

Page 115: ...nstruction plate The shaft rotates so that the new grease is evenly distributed throughout the bearing The bearing temperature initially increases noticeably After the excess grease has been displaced out of the bearing the temperature will return to the normal value Figure 9 1 Flat grease nipples and schematic representation for types 1PH818 and 1PH822 Maintenance 9 2 Inspection and maintenance S...

Page 116: ...over To remove the spent grease proceed as follows 1 Remove the transmission element 2 Remove the spent grease At the DE unscrew the outer bearing cover and empty the spent grease from the outer bearing cover At the NDE remove the cover of the speed sensor and the cover of the spent grease chamber Empty the spent grease chamber Note For types 1PH818 and 1PH822 you must remove the fan before removi...

Page 117: ...injury or material damage can result For safety reasons it is not permissible to make any unauthorized modifications or changes to the fan The external fan can automatically switch on and switch off as a result of its inherent function After a power failure or when the power has been disconnected the external fan starts up automatically again when the voltage is restored Wait until the external fa...

Page 118: ...is no longer guaranteed There is a risk of injury Only change the filter when the fan is stationary 1 Unscrew the fan guard and remove the old filter mat 2 Insert the new filter mats and screw the fan guard back into position You can order the filter mat as a spare part Spare parts external fan Page 145 Spare parts kits Page 133 Ordering spare parts via the Internet Page 134 9 2 6 8 Maintaining te...

Page 119: ...lish this information when dismantling them and make a note of it for the purpose of reassembly Document the type dimensions and arrangement of the parts so that you will be able to reassemble the machine to its original state Use suitable tools to disassemble the machine Take measures to prevent parts from dropping down before you dismantle them e g by replacing fastening elements with extra long...

Page 120: ...in any detailed information about the type and dimensions of fixing elements etc NOTICE Removing centered parts Centered parts can be damaged if removed improperly with unsuitable tools Use pullers or suitable devices to remove parts and components attached to the motor shaft Disassembly 1 Unscrew the water pipes 2 Ensure you do not damage insulation when dismantling the device Check the insulatio...

Page 121: ... removed improperly with unsuitable tools Use pullers or suitable devices to remove parts and components attached to the motor shaft Disassembly 1 Ensure you do not damage insulation when dismantling the device Check the insulation for possible damage prior to re installing 2 To disassemble the motor disconnect the connecting cables from the terminals and the entry plate from the terminal box hous...

Page 122: ...nd Support Page 161 If roller contact bearings with an insulated design are installed use roller bearings of the same type as spare parts This will prevent any bearing damage being caused by bearing currents 9 3 5 Removing and installing the protecting ring The protecting ring acts as an outer bearing seal It sits on the shaft outside the bearing end shield Disassembly Once the coupling is detache...

Page 123: ...hat the windings are not damaged For water cooled motors also ensure that the cooling water pipes are not damaged For assembly proceed in reverse order WARNING Lifting using the cooling water pipes The cooling water pipe system has not been designed so that it can be used to lift the motor The machine can fall when lifted Death serious injury or material damage will result Only use the eyebolts on...

Page 124: ...ling gap on the active part of the bearing must also be resealed with a suitable silicone free sealant during assembly Check the sealing elements fitted e g at the terminal boxes and replace them if they do not provide an adequate seal Follow the manufacturer s application and safety instructions when using the sealant Replace parts that are subject to wear such as the adjusting springs Installing...

Page 125: ...ng elements for example on the terminal box for elasticity aging or damage Replace any sealing elements if they are no longer fully effective ແ ໂ ໃ ໄ End shields Housing Sealing gap Protective tube Figure 9 4 Sealing gap between the enclosure and bearing shields schematic representation Installing the active parts of the bearings When installing replacing the bearing ensure that an insulated beari...

Page 126: ... motor Page 123 9 3 9 Relocating the external fan type 1PH828 Subsequently moving the external fan from NDE to DE or vice versa must only be carried out by qualified personnel or a Siemens Service Center Page 161 9 3 10 Removing and mounting the external fan WARNING Live parts Contact with live parts can cause death serious injury or material damage 1 Before carrying out any maintenance work on th...

Page 127: ... and remove the external fan 3 For mounting proceed in reverse order Figure 9 6 Unscrewing the external fan 1PH818 1PH822 Figure 9 7 Unscrewing the external fan 1PH828 See also Operating instructions for the three phase EC external fan suction SK180 Page 249 Maintenance 9 3 Repair SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 127 ...

Page 128: ...s Page 18 Preparation For 1PH818 and 1PH822 motors the speed encoder can only be removed and replaced if the external fan Page 126 has been removed ແ ໂ ໃ ໄ Shaft Speed encoder Torque arm Encoder cover Figure 9 8 Detailed view of the speed encoder 1 Unscrew the cover of the speed encoder 2 Detach the electrical connection Pull the cable carefully out of its holder Pull out the connector 3 Remove th...

Page 129: ...l screw This will then drop out 3 Remove the speed encoder Mounting the speed encoder 1 Screw the torque arm to the speed encoder tightening the two screws by hand 2 Use the M5x50 screw to secure the speed encoder over the internal cone ensuring a tightening torque of 5 Nm at the shaft extension 3 Attach the torque arm to the bearing cover with a tightening torque of 3 Nm 4 Loosen the screws of th...

Page 130: ...r cover Take care that you do not catch the cable as you screw it in ཱ ི Figure 9 9 Electrical connection of the speed sensor 9 3 13 Replacing the DRIVE CLiQ interface encoder module Only trained Siemens service engineers Page 161 are authorized to replace the DRIVE CLiQ interface sensor module NOTICE Electrostatic discharge Electronic modules contain components that can be destroyed by electrosta...

Page 131: ...the sensor module on other motors Do not replace the sensor module with a sensor module from a different motor 9 3 14 Touch up any damaged paintwork If the paint is damaged it must be repaired in order to protect the unit against corrosion Note Paint system Contact the Service Center Page 161 before you repair any paint damage They will provide you with more information about the correct paint sys...

Page 132: ...Maintenance 9 3 Repair SIMOTICS M 1PH8 1PH818 1PH822 1PH828 132 Operating Instructions 10 2017 ...

Page 133: ...e type and serial number from the bar code on the rating plate Note The graphics in this chapter are schematic representations of the basic versions They are used for spare parts definitions The supplied version may differ in details from these representations 10 2 Spare parts kits The spare parts are bundled with the necessary wearing parts in a logical way so as to create spare parts kits The fo...

Page 134: ...ring spare parts via the Internet You can use Spares on Web to determine the order numbers for motor spare parts quickly and easily Spares on Web https www automation siemens com sow A short description of how to use Spares on Web is available on the Internet Guide for Spares on Web http support automation siemens com WW news en 25248626 10 5 Anti condensation heating The anti condensation heater ...

Page 135: ... Rotor complete 4 00 Spare parts kit drive end bearing 10 00 Stator housing with laminated core winding and cooling water pipe system 55 00 Spare parts kit speed encoder 10 35 Hoisting lug 5 00 Bearing shield drive end 20 00 Terminal box 6 00 Bearing shield non drive end 99 00 Special built on parts On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instr...

Page 136: ...ve end with mounted gearing with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Radial shaft sealing ring Inner ring 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple 3 45 Corrugated spring compression springs On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 136 ...

Page 137: ...bearing bush drive end with belt coupling with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Cylindrical roller bearing floating bearing Protecting ring rotating 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 137 ...

Page 138: ...aring bush drive end with coupling output with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Protecting ring rotating 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple 3 45 Corrugated spring On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 138 Operating Instruct...

Page 139: ... 10 5 Spare parts for rolling contact bearing bush drive end with coupling output with permanent lubrication Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Protecting ring rotating 3 45 Corrugated spring compression springs On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 139 ...

Page 140: ... Table 10 6 Spare parts for rolling contact bearing bush non drive end permanent lubrication Number Designation 4 00 Spare parts kit non drive end bearing Deep groove ball bearing locating bearing Retaining ring 4 60 Inner bearing cover On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 140 Operating Instructions 10 2017 ...

Page 141: ...aring cartridge NDE with regreasing type 1PH818 1PH822 Number Designation Number Designation 4 00 Spare parts kit NDE bearing Deep groove ball bearing locating bearing Retaining ring 4 80 Grease nipple 4 60 Inner bearing cover 4 90 Cover of spent grease chamber On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 141 ...

Page 142: ...part roller bearing cartridge NDE with regreasing type 1PH828 Number Designation Number Designation 4 00 Spare parts kit NDE bearing Deep groove ball bearing locating bearing Retaining ring 4 80 Grease nipple 4 60 Inner bearing cover On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 142 Operating Instructions 10 2017 ...

Page 143: ... bearing bush non drive end with regreasing Number Designation Number Designation 4 00 Spare parts kit non drive end bear ing Deep groove ball bearing locating bearing Shrink ring 4 80 Grease nipple 4 60 Inner bearing cover 4 90 Cover of spent grease chamber On request Spare parts 10 6 Water cooled motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 143 ...

Page 144: ... 00 Spare parts kit NDE bearing 10 00 Stator housing with laminated core and winding 4 00 Spare parts kit DE bearing 10 35 Eyebolt 5 00 Bearing shield DE 20 00 Terminal box 6 00 Bearing shield NDE 32 00 External fan 8 00 Rotor complete 55 10 Spare parts kit speed encoder On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 144 Operating Instructions 10 2017 ...

Page 145: ...ption 32 00 Fan 34 31 External grill cover 34 21 Filter element 34 33 Inside basket Option for type 1PH828 10 7 3 External fan option L75 The external fan for option L75 can only be ordered as a part Contact the Service Center if necessary Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 145 ...

Page 146: ...e end with mounted gearing with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Radial shaft sealing ring Inner ring 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple 3 45 Corrugated spring compression springs On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 1...

Page 147: ... bush drive end with belt coupling with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Cylindrical roller bearing floating bearing Protecting ring rotating 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 147 ...

Page 148: ...bush drive end with coupling output with regreasing Number Designation Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Protecting ring rotating 3 60 Inner bearing cover 3 20 Outer bearing cover 3 80 Grease nipple 3 45 Corrugated spring On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 148 Operating Instructio...

Page 149: ...pare parts for rolling contact bearing bush drive end with coupling output with permanent lubrication Number Designation 3 00 Spare parts kit drive end bearing Deep groove ball bearing floating bearing Protecting ring rotating 3 45 Corrugated spring compression springs On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 149 ...

Page 150: ...le 10 16 Spare parts for roller bearing cartridge non drive end permanent lubrication Number Designation 4 00 Spare parts kit NDE bearing Deep groove ball bearing locating bearing Retaining ring 4 60 Inner bearing cover On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 150 Operating Instructions 10 2017 ...

Page 151: ...ring cartridge NDE with regreasing type 1PH818 1PH822 Number Designation Number Designation 4 00 Spare parts kit NDE bearing Deep groove ball bearing locating bearing Retaining ring 4 80 Grease nipple 4 60 Inner bearing cover 4 90 Cover of spent grease chamber On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 151 ...

Page 152: ...art roller bearing cartridge NDE with regreasing type 1PH828 Number Designation Number Designation 4 00 Spare parts kit NDE bearing Deep groove ball bearing locating bearing Retaining ring 4 80 Grease nipple 4 60 Inner bearing cover On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 152 Operating Instructions 10 2017 ...

Page 153: ... bush non drive end with regreasing Number Designation Number Designation 4 00 Spare parts kit non drive end bear ing Deep groove ball bearing locating bearing Shrink ring 4 80 Grease nipple 4 60 Inner bearing cover 4 90 Cover of spent grease chamber On request Spare parts 10 7 Force ventilated motor SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 153 ...

Page 154: ...0 Spare parts for terminal box Number Designation Number Designation 20 20 Enclosure 20 50 Entry plate 20 30 Cover 20 60 Adapter plate optional On request Spare parts 10 8 Terminal box SIMOTICS M 1PH8 1PH818 1PH822 1PH828 154 Operating Instructions 10 2017 ...

Page 155: ...t speed encoder type 1PH818 1PH822 Part Description 55 00 Spare parts kit speed encoder Speed encoder Torque arm 55 71 Cable with plug connector 6 80 Cover On request Spare parts 10 9 Speed encoder type 1PH818 1PH822 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 155 ...

Page 156: ...le 10 22 Spare part speed encoder type 1PH828 Part Description Part Description 6 80 Cover 55 63 Torque arm 55 12 Speed encoder 55 71 Cable with plug connector Spare parts 10 10 Speed encoder type 1PH828 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 156 Operating Instructions 10 2017 ...

Page 157: ...are damaging to the environment by those that are not based on state of the art technology In doing so safety in operation and handling will take priority at all times 11 2 Preparing for disassembly Disassembly of the machine must be carried out and or supervised by qualified personnel with appropriate expert knowledge 1 Contact a certified waste disposal organization in your vicinity Clarify what...

Page 158: ...ng according to whether they are Iron and steel Aluminum Non ferrous metal e g windings The winding insulation is incinerated during copper recycling Insulating materials Cables and wires Electronic waste Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example Oil Grease Cleaning substances and solvents Paint residues Anti co...

Page 159: ...nsists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It can be recycled thermally Dirty foil must be disposed of via waste incineration Disposal 11 4 Disposal of components SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 159 ...

Page 160: ...Disposal 11 4 Disposal of components SIMOTICS M 1PH8 1PH818 1PH822 1PH828 160 Operating Instructions 10 2017 ...

Page 161: ...tions regarding the technical documentation e g suggestions corrections please send an e mail to the following address E mail mailto docu motioncontrol siemens com My support The following link provides information on how to create your own individual documentation based on Siemens content and adapt it for your own machine documentation My support https support industry siemens com My de en docume...

Page 162: ...r contents as their own because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there Use of these websites is at the risk of the person doing so Internet address for products Products http www siemens com motioncontrol Siemens Support for on the move You can obtain optimum support anywhere you go using the Siemens In...

Page 163: ...ess than 25 mm The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame should be tightened to the following torques depending on the thread size Table B 1 Tightening torques ...

Page 164: ...to bolts with property class 8 8 according to ISO 898 1 Case C Applies to bolts with property class 8 8 or A4 70 according to ISO 898 1 however only to bolts screwed into components made from materials with higher property class e g cast iron steel or cast steel Note Non standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat s...

Page 165: ... can find the quality documents here https support industry siemens com cs ww de ps 13358 cert https support industry siemens com cs ww en ps 13358 cert SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 165 ...

Page 166: ...Quality documents SIMOTICS M 1PH8 1PH818 1PH822 1PH828 166 Operating Instructions 10 2017 ...

Page 167: ...ons do not apply Table D 1 Technical data of the holding brake Technical data NFF A 63 1PH818 SH180 NFF A 100 1PH822 SH225 Braking torque MBrake Nm 1000 1600 Max speed nBrake rpm 3500 3100 Weight incl hollow shaft mbrake kg 63 88 Moment of inertia Jbrake kgm2 0 022 0 051 Total moment of inertia emer gency stop Jtotal kgm2 1 3 3 9 Rated voltage U V 230 V AC 230 V AC Permitted single switched energy...

Page 168: ...Additional documents D 1 Reader notes on the operating instructions of the holding brake SIMOTICS M 1PH8 1PH818 1PH822 1PH828 168 Operating Instructions 10 2017 ...

Page 169: ...D 2 Operating instructions holding brake Additional documents D 2 Operating instructions holding brake SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 169 ...

Page 170: ...Additional documents D 2 Operating instructions holding brake SIMOTICS M 1PH8 1PH818 1PH822 1PH828 170 Operating Instructions 10 2017 ...

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Page 193: ...D 3 Operating instructions for the single phase EC external fan suction SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 193 ...

Page 194: ...Additional documents D 3 Operating instructions for the single phase EC external fan suction SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 194 Operating Instructions 10 2017 ...

Page 195: ...ialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workp...

Page 196: ...alling the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of cl...

Page 197: ...ctive devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Opening the terminal b...

Page 198: ...l strip 1 1 PE 1 2 L 1 3 N 1 4 NC 1 5 COM 1 6 GND 1 7 0 10 V 1 8 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Item no 55700 5 9970 ENU Change 94781 Approved 2017 09 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 198 ...

Page 199: ...o 1 pfs 100 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 11 8 kg Fan size 250 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PA plastic galvanized sheet metal plate Housing material Die cast aluminum Su...

Page 200: ...ng and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vib...

Page 201: ...e protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typic...

Page 202: ...tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 10 Save set value to EEPROM No Set value requ...

Page 203: ...2 Status relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve 2 10 RSB brown RS485 interface for MODBUS RSB 2 11 RSA white RS485 interface for MODBUS RSA 2 12 GND blue Reference ground for control interface ...

Page 204: ... the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective funct...

Page 205: ...when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Device f...

Page 206: ...plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth ...

Page 207: ...D 4 Operating instructions for the single phase EC external fan suction SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 207 ...

Page 208: ...Additional documents D 4 Operating instructions for the single phase EC external fan suction SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 208 Operating Instructions 10 2017 ...

Page 209: ...ialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workp...

Page 210: ...EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the ...

Page 211: ...re range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with ...

Page 212: ...l strip 1 1 PE 1 2 L 1 3 N 1 4 NC 1 5 COM 1 6 GND 1 7 0 10 V 1 8 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Item no 55768 5 9970 ENU Change 94605 Approved 2017 09 29 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 212 ...

Page 213: ...The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 17 5 kg Fan size 280 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PP plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle mate...

Page 214: ...ng and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vib...

Page 215: ...e protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typic...

Page 216: ...tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 10 Save set value to EEPROM No Set value requ...

Page 217: ...2 Status relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve 2 10 RSB brown RS485 interface for MODBUS RSB 2 11 RSA white RS485 interface for MODBUS RSA 2 12 GND blue Reference ground for control interface ...

Page 218: ...ultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum...

Page 219: ...otor electronics overtemperature Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation Correct the operating point Let the device cool down In the event of further ...

Page 220: ...sposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components c...

Page 221: ...D 5 Operating instructions for the single phase EC external fan pressing SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 221 ...

Page 222: ...Additional documents D 5 Operating instructions for the single phase EC external fan pressing SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 222 Operating Instructions 10 2017 ...

Page 223: ...rained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perform a...

Page 224: ...rify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become ent...

Page 225: ...ctive devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Opening the terminal b...

Page 226: ... 8 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Accessory part Guard grill 20180 2 4039 filter 99950 2 5170 and filter mount 25180 2 4041 not included in scope of delivery Item no 55686 5 9970 ENU Change 94781 Approved 2017 06 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 i...

Page 227: ...ler combination in a standardized measurement setup 3 4 Technical description Weight 11 8 kg Fan size 250 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PA plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Guard grille mater...

Page 228: ...ng and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vib...

Page 229: ...e protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typic...

Page 230: ...tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 10 Save set value to EEPROM No Set value requ...

Page 231: ...2 Status relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve 2 10 RSB brown RS485 interface for MODBUS RSB 2 11 RSA white RS485 interface for MODBUS RSA 2 12 GND blue Reference ground for control interface ...

Page 232: ... the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective funct...

Page 233: ...ded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Devi...

Page 234: ...plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth ...

Page 235: ...D 6 Operating instructions for the single phase EC external fan pressing SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 235 ...

Page 236: ...Additional documents D 6 Operating instructions for the single phase EC external fan pressing SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 236 Operating Instructions 10 2017 ...

Page 237: ...ialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workp...

Page 238: ...EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the ...

Page 239: ...re range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with ...

Page 240: ... 8 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Accessory part Guard grill 20225 2 4039 filter 99951 2 5170 and filter mount 25225 2 4041 not included in scope of delivery Item no 55769 5 9970 ENU Change 94781 Approved 2017 09 29 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 i...

Page 241: ...ler combination in a standardized measurement setup 3 4 Technical description Weight 16 8 kg Fan size 280 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PP plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Guard grille mater...

Page 242: ...ng and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear safety shoes and cut resistant safety gloves CAUTION Heavy load when unpacking device Risk of physical injury such as back injuries Two people should work together to remove the device from its packaging NOTE Damage to the device from vib...

Page 243: ...e protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typic...

Page 244: ...tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 10 Save set value to EEPROM No Set value requ...

Page 245: ...2 Status relay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve 2 10 RSB brown RS485 interface for MODBUS RSB 2 11 RSA white RS485 interface for MODBUS RSA 2 12 GND blue Reference ground for control interface ...

Page 246: ...ultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum...

Page 247: ...otor electronics overtemperature Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on again Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation Correct the operating point Let the device cool down In the event of further ...

Page 248: ...sposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components c...

Page 249: ...D 7 Operating instructions for the three phase EC external fan suction SK180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 249 ...

Page 250: ...Additional documents D 7 Operating instructions for the three phase EC external fan suction SK180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 250 Operating Instructions 10 2017 ...

Page 251: ...rained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perform a...

Page 252: ...rify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become ent...

Page 253: ...nal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the ...

Page 254: ...ip 1 1 PE 1 2 L1 1 3 L2 1 4 L3 1 5 NC 1 6 COM 1 7 GND 1 8 0 10 V 1 9 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Item no 55691 5 9970 ENU Change 94618 Approved 2017 06 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 254 ...

Page 255: ...ng a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 11 8 kg Fan size 250 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PA plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Gu...

Page 256: ...ation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefull...

Page 257: ... the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 1...

Page 258: ...to the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the b...

Page 259: ...act rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV 2 10 RSB brown RS485 interface for MODBUS RSB SELV 2 11 RSA white RS485 interface for MODBUS RSA SELV 2 12 GND blue Reference ground for control interface SELV 2 13 10V red Fixed voltage output 10 VDC...

Page 260: ...nd off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off auto...

Page 261: ... of further malfunctions contact ebm papst 6 1 Vibration testing Checking of fan for mechanical vibration based on ISO 14694 Recommendation Every 6 months Max vibration severity is 3 5 mm s measured at the motor fastening diameter on the motor support plate in the direction of the motor axis of rotation and perpendicular to this Fig 1 Example illustrating vibration measurement The arrangement of t...

Page 262: ...iate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6...

Page 263: ...D 8 Operating instructions for the three phase EC external fan suction SK225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 263 ...

Page 264: ...Additional documents D 8 Operating instructions for the three phase EC external fan suction SK225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 264 Operating Instructions 10 2017 ...

Page 265: ...ialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workp...

Page 266: ...EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the ...

Page 267: ...evice within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice ...

Page 268: ...ip 1 1 PE 1 2 L1 1 3 L2 1 4 L3 1 5 NC 1 6 COM 1 7 GND 1 8 0 10 V 1 9 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Item no 55771 5 9970 ENU Change 94605 Approved 2017 09 29 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com 268 ...

Page 269: ...ng a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 18 0 kg Fan size 280 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PP plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Gu...

Page 270: ...ation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefull...

Page 271: ... the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 1...

Page 272: ...to the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the b...

Page 273: ...act rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV 2 10 RSB brown RS485 interface for MODBUS RSB SELV 2 11 RSA white RS485 interface for MODBUS RSA SELV 2 12 GND blue Reference ground for control interface SELV 2 13 10V red Fixed voltage output 10 VDC...

Page 274: ...with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked a...

Page 275: ...ulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on ...

Page 276: ... 6 4 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria ...

Page 277: ... similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 55771 5 9970 ENU Chang...

Page 278: ...278 ...

Page 279: ...D 9 Operating instructions for the three phase EC external fan pressing SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 279 ...

Page 280: ...Additional documents D 9 Operating instructions for the three phase EC external fan pressing SH180 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 280 Operating Instructions 10 2017 ...

Page 281: ...rained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perform a...

Page 282: ...rify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become ent...

Page 283: ...nal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the ...

Page 284: ... V 1 9 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Accessory part Guard grill 20180 2 4039 filter 99950 2 5170 and filter mount 25180 2 4041 not included in scope of delivery Item no 55701 5 9970 ENU Change 94618 Approved 2017 06 12 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 1...

Page 285: ...d measurement setup 3 4 Technical description Weight 11 8 kg Fan size 250 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PA plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Guard grille material Steel phosphated and coated ...

Page 286: ...ation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefull...

Page 287: ... the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 1...

Page 288: ...to the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the b...

Page 289: ...act rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV 2 10 RSB brown RS485 interface for MODBUS RSB SELV 2 11 RSA white RS485 interface for MODBUS RSA SELV 2 12 GND blue Reference ground for control interface SELV 2 13 10V red Fixed voltage output 10 VDC...

Page 290: ...nd off via power supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off auto...

Page 291: ... of further malfunctions contact ebm papst 6 1 Vibration testing Checking of fan for mechanical vibration based on ISO 14694 Recommendation Every 6 months Max vibration severity is 3 5 mm s measured at the motor fastening diameter on the motor support plate in the direction of the motor axis of rotation and perpendicular to this Fig 1 Example illustrating vibration measurement The arrangement of t...

Page 292: ...iate technical knowledge The product is to be disassembled into suitable components for disposal employing standard procedures for motors WARNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6...

Page 293: ...D 10 Operating instructions for the three phase EC external fan pressing SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 Operating Instructions 10 2017 293 ...

Page 294: ...Additional documents D 10 Operating instructions for the three phase EC external fan pressing SH225 SIMOTICS M 1PH8 1PH818 1PH822 1PH828 294 Operating Instructions 10 2017 ...

Page 295: ...rained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the device Do not perform a...

Page 296: ...st accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair with a cap 1 8 Emissions ...

Page 297: ...nal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the ...

Page 298: ... V 1 9 10 V 2 Tightening torque 1 2 0 2 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 2 5 0 4 Nm Accessory part Guard grill 20225 2 4039 filter 99951 2 5170 and filter mount 25225 2 4041 not included in scope of delivery Item no 55770 5 9970 ENU Change 94618 Approved 2017 06 12 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 1...

Page 299: ...ndardized measurement setup 3 4 Technical description Weight 17 5 kg Fan size 280 mm Rotor surface Painted black Electronics housing material Die cast aluminum painted black Impeller material PP plastic galvanized sheet metal plate Housing material Die cast aluminum Support plate material Sheet steel galvanized Inlet nozzle material Sheet steel galvanized Guard grille material Steel phosphated and...

Page 300: ...work operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Risk of cutting and crushing when removing device from packaging Carefully remove the device from the packaging by grasping hold of the frame Never subject to any impact Wear...

Page 301: ... the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG 3 PE AC 380 480 VAC 16 A 1...

Page 302: ...to the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example When routing the cable make sure that the cable glands are located at the b...

Page 303: ...act rating 250 VAC 2 A AC1 min 10 mA reinforced insulation on supply side and basic insulation on control interface side 2 8 0 10V yellow Analog input set value 0 10 V Ri 100 kΩ adjustable curve SELV 2 10 RSB brown RS485 interface for MODBUS RSB SELV 2 11 RSA white RS485 interface for MODBUS RSA SELV 2 12 GND blue Reference ground for control interface SELV 2 13 10V red Fixed voltage output 10 VDC...

Page 304: ...with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked a...

Page 305: ...ulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Thermal overload protector activated Allow motor to cool off locate and rectify cause of error release restart lockout if necessary Deficient cooling Improve cooling Let the device cool down To reset the error message switch off the line voltage for at least 25 s and then switch it on ...

Page 306: ...impeller 6 4 Disposal For ebm papst environmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed c...

Page 307: ... similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 55770 5 9970 ENU Chang...

Page 308: ...308 ...

Page 309: ...ensation 44 57 Connecting cables Selection of 68 75 Connection Electrical 70 External fan 75 Holding brake 83 Speed encoder 82 Temperature sensor 83 Connection data 70 Converter 24 Cooling 31 Cooling capacity 25 Cooling method 25 Cooling water Connection 64 Specification 29 Cooling water intake temperature 30 Cooling water supply 90 97 Corrective maintenance Initial inspection 107 Corrosion protec...

Page 310: ...8 109 Anti condensation heating 52 measure 50 Interference immunity 19 Interference voltages 19 Interlocking circuit Anti condensation heating 33 External fan 33 L Lifting 37 56 Line operation 24 Long term storage 43 Low Voltage Directive 15 M Machine Mounting 60 setting down 59 Machine design 23 IEC 23 Main inspection 110 Maintenance Cooling system 116 Maintenance intervals 105 Maximum speed 91 F...

Page 311: ...parts 133 External fan option L75 145 Holding brake 134 Motor 135 144 Roller bearing cartridge NDE 141 142 150 151 152 Rolling contact bearing bush drive end 136 137 138 139 146 147 148 149 Rolling contact bearing bush non drive end 140 143 153 Speed encoder 155 156 Terminal box 154 Spare parts ordering 133 Spares on Web 134 Speed 35 Speed encoder Connection 82 Electrical connection 130 Mounting 1...

Page 312: ...limits 35 Vibration response of the system 61 Vibration severity 61 Vibration values 92 W Water drain hole 44 58 Water drainage hole 57 Index SIMOTICS M 1PH8 1PH818 1PH822 1PH828 312 Operating Instructions 10 2017 ...

Page 313: ...A OPERATING_INSTRUCTION_K3G280RR03H4 AA OPERATING_INSTRUCTION_K3G250RR17H9 AA OPERATING_INSTRUCTION_K3G280RR04H9 AA OPERATING_INSTRUCTION_K3G250RR03M4 AA OPERATING_INSTRUCTION_K3G280RR03M4 AA OPERATING_INSTRUCTION_K3G250RR17M9 AA OPERATING_INSTRUCTION_K3G280RR04M9 ...

Page 314: ...Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

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