Siemens SIMOTICS DP 1PC13 Operating Instructions Manual Download Page 69 | Manualshive

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Smoke extraction motors
Operating Instructions, 03/2016, 5 610 80000 40 018

69

Maintenance

9

Through careful and regular maintenance, inspections, and overhauls you can detect faults

at an early stage and resolve them. This means that you can avoid consequential damage.
Operating conditions and characteristics can vary widely. For this reason, only general

maintenance intervals can be specified here. Maintenance intervals should therefore be

scheduled to suit the local conditions (dirt, starting frequency, load, etc.).
When carrying out any work on the machine, observe the general safety instructions

(Page 11) and the specifications contained in EN 50110-1 regarding safe operation of

electrical equipment.

Note
Service Center
Please contact the Service Center (Page 93), if you require support with servicing,

maintenance or repair.

9.1

Safety instructions for inspection and maintenance

WARNING

Rotating and live parts
Electric machines contain live and rotating parts. Fatal or serious injuries and substantial

material damage can occur if maintenance work is performed on the machine when it is not

stopped or not de-energized.

•

Perform maintenance work on the machine only when it is stopped. The only operation

permissible while the machine is rotating is regreasing the roller bearings.

•

When performing maintenance work, comply with the five safety rules (Page 11).

WARNING

Machine damage
If the machine is not maintained it can suffer damage. This can cause faults which can

result in eventual or immediate death, serious injury or material damage.
Perform regular maintenance on the machine.

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Summary of Contents for SIMOTICS DP 1PC13

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Page 3: ... ___________________ ___________________ ___________________ ___________________ SIMOTICS DP Niederspannungsmotoren Smoke extraction motors Operating Instructions 03 2016 5 610 80000 40 018 Introduction 1 Safety information 2 Description 3 Preparing for use 4 Assembly 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A ...

Page 4: ...tion may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the followi...

Page 5: ...2 Plates 16 3 3 Installation 18 3 3 1 Machine design 18 3 3 2 Regulations 18 3 3 3 Cooling and ventilation 19 3 3 3 1 Machines with a fan 19 3 3 3 2 Machines without a fan optional 19 3 3 4 Bearings 19 3 3 5 Balancing 20 3 3 6 Types of construction method of installation 20 3 3 6 1 Types of construction on the rating plate 20 3 3 7 Degree of protection 22 3 3 8 Optional built on and built in acces...

Page 6: ... 38 5 4 3 Machines with type of construction IM B15 IM B9 IM V8 and IM V9 40 5 4 4 Foot mounting 41 5 4 5 Balancing 41 5 4 5 1 Mounting and withdrawing output transmission elements 43 5 4 6 Noise emission 44 5 5 Alignment and fastening 44 5 5 1 Flatness of the supporting surfaces for conventional motors 47 5 5 2 Machine frame mounting feet special design 47 6 Electrical connection 49 6 1 Reference...

Page 7: ...ile fan covers 64 8 2 4 Stoppages 65 8 3 Fault tables 66 8 4 Deactivating 67 9 Maintenance 69 9 1 Safety instructions for inspection and maintenance 69 9 2 Preparation and notes 70 9 2 1 Touch up any damaged paintwork 70 9 3 Inspection 71 9 3 1 First inspection after installation or repair 71 9 3 2 Main inspection 72 9 4 Maintenance 73 9 4 1 Maintenance intervals 73 9 4 2 Re greasing 74 9 4 3 Clea...

Page 8: ... 8 Terminal boxes end shields grounding conductors sheet metal fan covers 82 10 Spare parts 83 10 1 Parts order 83 10 2 Parts groups definition 83 10 3 Example for ordering smoke extraction motors 84 10 4 Machine parts 85 10 4 1 Part lists 85 10 5 Standardized parts 86 10 6 Exploded drawings 88 11 Disposal 91 11 1 Introduction 91 11 2 Preparing for disassembly 91 11 3 Dismantling the machine 91 11...

Page 9: ...if you have any suggestions on how to improve this document Text format features The warning notice system is explained on the rear of the inside front Always follow the safety instructions and notices in these instructions In addition to the safety related warning notices which you must read you will find the text in these instructions is formatted in the following way 1 Handling instructions are...

Page 10: ...Introduction 1 1 About these instructions Smoke extraction motors 10 Operating Instructions 03 2016 5 610 80000 40 018 ...

Page 11: ... into account at all times The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the appropriate Service Center for planning installation commissioning and servicing work You will find safety instructions in the individual sections of this document Follow the safety instructions for yo...

Page 12: ...where the machine is deployed Manufacturer specific and application specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging WARNING Live parts Electric machines contain live parts Fatal or severe injuries and substantial material damage can occur if the covers are removed ...

Page 13: ...nces Chemical substances required for the setup operation and maintenance of machines may be flammable Burns and other damage to health and material may result Read the information in these operating instructions and the product information supplied by the manufacturer Observe the relevant safety regulations and wear the personal protective equipment specified WARNING Interference to electronic de...

Page 14: ...ce voltages caused by the converter may occur on the sensor lead This can cause faults which can result in eventual or immediate death serious injury or material damage Observe the EMC instructions of the converter manufacturer in order to avoid exceeding the limit values according to IEC EN 61000 6 3 for drive systems comprising machine and converter You must put appropriate EMC measures in place...

Page 15: ...oes not explicitly permit line or converter operation If other more wide ranging demands e g protection so that they cannot be touched by children are made in special cases i e use in non industrial installations these conditions must be ensured by the customer Note Machine directive Low voltage motors are components designed for installation in machines in accordance with the current Machinery Di...

Page 16: ...e European Economic Area EEA Customers are solely responsible in ensuring the correct use When connecting the machine to a converter carefully observe the rules and notes in Chapter Connecting a converter 3 2 Plates Rating plate The rating plate shows the identification data and the most important technical data The data on the rating plate and the contractual agreements define the limits of prope...

Page 17: ...Rated power hp optional 13 Degree of protection 44 Service factor optional 14 Machine weight kg 45 Starting current ratio optional 15 Temperature class 46 Operating mode optional 16 Ambient temperature range optional 47 NEMA data optional 17 Installation altitude only if higher than 1000 m 48 Anti condensation heating optional 18 Vibration severity grade 49 Company logo 19 Bearing sizes 50 CODE Mo...

Page 18: ...k Auto Hotspot 3 3 2 Regulations The regulations and standards used as basis to design and test this machine are stamped on the rating plate The machine design basically complies with the following standards Table 3 1 Applicable general regulations Feature Standard Dimensioning and operating behavior EN IEC 60034 1 Procedure for determining the losses and the efficiency of rotating electrical mach...

Page 19: ...aking or if the speed is controlled continually below the rated speed The motors have a metal fan 3 3 3 2 Machines without a fan optional Surface cooling by relative movement of cooling air Type of cooling IC 418 in accordance with EN IEC 60034 6 Image 3 2 IC418 3 3 4 Bearings In order to support the machine shaft and maintain its position in the non moving part of the machine only 2 rolling conta...

Page 20: ...or possible on request 3 3 6 Types of construction method of installation 3 3 6 1 Types of construction on the rating plate The type of construction of the machine is stated on the rating plate Table 3 2 Type of construction Basic type of construc tion code Diagram Other methods of in stallation Diagram IM B3 IM 1001 IM V5 IM 1011 IM V6 IM 1031 IM B6 IM 1051 IM B7 IM 1061 IM B8 IM 1071 Basic type ...

Page 21: ...c tion code Diagram Other methods of in stallation Diagram IM B14 IM 3601 IM V18 IM 3611 IM V19 IM 3631 Basic type of construc tion code Diagram IM B35 IM 2001 IM B34 IM 2101 Special types of construction Basic type of construc tion code Diagram Other methods of in stallation Diagram IM B30 Note Alignment and fastening Page 44 ...

Page 22: ...nt usually 21 V V For differing environmental conditions the values on the rating plate and the accident plate apply The motor is suitable for tropical climates 3 3 8 Optional built on and built in accessories DANGER Functional endurance when faults fires occur Non observance can lead to death serious injury or material damage In the event of a fault e g fire disable protective devices or bypass t...

Page 23: ... plant 4 3 Observing the operating mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 4 Delivery Checking the delivery for completeness The drive systems are put together on an individual basis When you take receipt of the delivery please check immediately whether the items delivered are in accordance with the acc...

Page 24: ...ables alone must be able to carry the complete load Prevent the lifting equipment from sliding by appropriately securing it WARNING Toppling over or slipping of the motor The motor can slide or topple over if it is not correctly lifted or transported This can result in death serious injury or material damage Use all the lifting eyes on the machine When using the lifting eyes on the machine do not ...

Page 25: ...en Attach here 4 5 4 Storage Storing outdoors NOTICE Damage to the motor Damage can occur if incorrectly stored Take all precautions to protect the motor under extreme climatic conditions e g salt laden and or dusty moist humid atmospheres Choose a dry storage location which is safe from flooding and free from vibration Repair any damage to the packaging before putting the equipment into storage i...

Page 26: ...ly regarding the storage temperature In this case refer to the machine rating plate for data on the coolant temperature and installation altitude Storage time Turn the shaft once every year to avoid bearing brinelling Prolonged storage periods reduce the useful life of the bearing grease aging Open bearings For open bearings e g 1Z check the status of the grease when stored for longer than 12 mont...

Page 27: ...d machine supply cable to the metal terminal box of the machine with a metal screw connection over a large surface area On machines with integrated sensors e g PTC thermistors disturbance voltages caused by the converter may occur on the sensor cable When used in accordance with their intended purpose and operated on an electrical supply system with characteristics according to EN 50160 the enclos...

Page 28: ...ecified maximum speed limit nmax You can either find this on the rating plate nmax on the supplementary plate for converter operation as the highest speed or in the type specific catalog Operate the machine only for a short period at the maximum speed Operating the machine for an extended period at the maximum speed may cause vibrations with an increased frequency and consequently higher noise lev...

Page 29: ... secondary conditions or not adequately connected then the specified equipotential bonding is not provided In this particular case use a separate RF equipotential bonding conductor Between the motor enclosure and protective ground rail of the converter Between motor enclosure and driven machine Use braided flat copper straps or high frequency cables with finely stranded conductors for the separate...

Page 30: ...fitted at the NDE and an insulated encoder with insulated bearings option Comply with the plates on the machine relating to bearing insulation and possible bridges Driving machine Insulated bearings Motor Insulated tachometer fitting Coupling Image 4 1 Schematic representation of a single drive NOTICE Bearing damage The bearing insulation must not be bridged Bearing currents can damage bearings Al...

Page 31: ...ntation of a tandem drive NOTICE Bearing damage Bearing currents can flow if the coupling between the motors of the tandem drive is not insulated This can damage the DE bearings of both motors Use an insulated coupling to link the motors 4 7 4 Operation with insulated coupling EX If you connect two motors in series in tandem operation fit a coupling between the motors this coupling should satisfy ...

Page 32: ...Preparing for use 4 7 Converter operation Smoke extraction motors 32 Operating Instructions 03 2016 5 610 80000 40 018 ...

Page 33: ...to the loss of conformity with European directives and the loss of warranty 5 3 Preparing for installation 5 3 1 Requirements for installation The following requirements must be satisfied prior to starting installation work Staff have access to the operating and installation instructions The machine is unpacked and ready for mounting at the installation location Note Measure the insulation resista...

Page 34: ... condition of the machine It is therefore important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation Is the winding head insulation conductively co...

Page 35: ...rating manual for the insulation resistance meter you are going to use 2 Make sure that no power cables are connected 3 Measure the winding temperature and the insulation resistance of the winding in relation to the machine enclosure The winding temperature should not exceed 40 C during the measurement Convert the measured insulation resistances in accordance with the formula to the reference temp...

Page 36: ... measurement of individual assemblies Dry new windings have an insulation resistance of between 100 and 2000 MΩ or possibly even higher values An insulation resistance value close to the minimum value could be due to moisture and or dirt accumulation The size of the winding the rated voltage and other characteristics affect the insulation resistance and may need to be taken into account when deter...

Page 37: ...ed by falling eyebolts In the event of a fault fire increased vibration levels occur that can loosen eye bolts This will result in severe bodily injury or death Remove all of the eyebolts after installing the motor in the equipment For vertical installation use all of the eyebolts provided and when necessary hoisting straps DIN EN 1492 1 and or lashing straps DIN EN 12195 2 to stabilize the positi...

Page 38: ...Do not obstruct ventilation Prevent the air expelled by neighboring equipment from being immediately sucked in again For machines with a vertical type construction with air entry from above prevent the ingress of foreign bodies and water in the air entry openings standard IEC EN 60079 0 If the shaft extension is facing upwards liquid must be prevented from entering by moving along the shaft 5 4 2 ...

Page 39: ...tion Smoke extraction motors Operating Instructions 03 2016 5 610 80000 40 018 39 Table 5 2 Air guidance Incorrect Correct Minimum dimension x for the distance between neighboring modules and the air intake of the ma chine ...

Page 40: ...m or driven machine Using the centering edge the machine is aligned with respect to enclosures flanges or driven machines Note that the temperature of the motor and motor shaft increases during operation The thermal expansion of the machine shaft must be compensated by the customer by applying suitable measures Use the spring washers provided to locate the NDE bearing without any play NOTICE Damag...

Page 41: ...ard The optional vibration severity grade B is indicated on the rating plate The declaration regarding the type of featherkey for balancing is generally marked on the rating plate and optionally on the face of the shaft end Designation As a standard measure balancing is carried out dynamically with a half featherkey code H in accordance with ISO 8821 F means balancing with a whole featherkey optio...

Page 42: ...ARNING Risk that the function will not be able to be maintained in the case of a fault fire Temperature related fan imbalance and temperature related changes to mounting resonance points in the equipment result in vibration levels that automatically increase This can result in material damage injury and death Before balancing anneal the output transmission elements fans to relieve any internal str...

Page 43: ... output transmission elements coupling gear wheel belt pulley etc use the thread at the shaft end If possible heat up the output transmission elements as required Use a suitable device when withdrawing output elements When mounting or withdrawing do not apply any blows for example with a hammer or similar tool to the parts to be mounted or withdrawn Only transfer radial or axial forces specified i...

Page 44: ...rosion protection using white spirit Avoid installation related resonances with the rotating frequency and twice the line frequency Note any unusual noise when the rotor is manually turned Check the direction of rotation with the motor uncoupled Avoid rigid couplings Repair any damage to the paint this must be done immediately and correctly The following measures are required in order to compensat...

Page 45: ...347 when flanging the machine to a foundation or a machine flange Mount the machine at four foot or flanged holes that are at right angles to one another The customer is responsible for selecting the strength property class of the mounting elements For mounting elements up to and including frame size 160 property class 5 6 or higher is recommended from frame size 180 property class 8 8 or higher S...

Page 46: ...e extraction motors 46 Operating Instructions 03 2016 5 610 80000 40 018 Screw the threads all he way in Make sure that the fixing bolts are not tensioned against the motor lugs Drill fixing holes in the fan unit so that the braces do not bend ...

Page 47: ...g surfaces for conventional motors Frame size Flatness mm 132 0 10 160 0 15 180 0 20 5 5 2 Machine frame mounting feet special design Note For terminal boxes mounted at the NDE option H08 dimension C can deviate from EN 50347 For motors with double or triple holes at the NDE maintain the foot mounting dimensions as specified in standard EN 50347 ...

Page 48: ...Assembly 5 5 Alignment and fastening Smoke extraction motors 48 Operating Instructions 03 2016 5 610 80000 40 018 ...

Page 49: ...y curve form or symmetry such deviations will increase the temperature and influence electromagnetic compatibility Operating the machine on a line supply system with a non grounded neutral point is only permitted over short time intervals that occur rarely e g the time leading to a fault being eliminated ground fault of a cable EN 60034 1 Observe the information in EN IEC 60034 1 VDE 0530 1 regard...

Page 50: ...subdivided winding x Phase designation U V W x Index showing the start 1 end 2 or tapping point of the winding if there is more than one connection per winding x Additional index for cases in which it is obligatory to connect parallel power feed cables to several terminals with otherwise identical designations 6 2 2 Direction of rotation The standard motors are suitable for clockwise and counter c...

Page 51: ...red air clearances and creepage distances are carefully maintained Remove insulation from the ends of the conductors so that the remaining insulation almost reaches the cable lug Note The direct contact between the cable lug surfaces and the contact nuts or contact screws ensure that the connection can conduct current 6 2 4 Connecting protruding cables In the case of connection cables brought out ...

Page 52: ...1 5 34 0 45 0 6 3 2 Terminal box end shields grounding conductor If no other tightening torques are specified then the values in the following table apply Table 6 3 Tightening torques for screws on the terminal box end shields screw type grounding conductor connections Thread M 3 5 M 4 M 5 M 6 M 8 M 10 M 12 M 16 M20 Nm min 0 8 2 3 5 6 16 28 46 110 225 max 1 2 3 5 9 24 42 70 165 340 6 3 2 1 Tighten...

Page 53: ...r the external grounding bracket 10 Connection is made using a DIN cable lug under the external grounding bracket DIN 46 234 25 6 4 4 Minimum surface area of grounding conductor Table 6 4 Minimum cross sectional area of grounding conductor Minimum cross sectional area of phase conduc tor for installation S mm Minimum surface area of associated grounding connection mm S 16 S 16 S 35 16 S 35 0 5 S I...

Page 54: ...sing a suitable substance e g acid free Vaseline Position the cable lug between the contact bracket and the grounding bracket do not remove the contact bracket pressed into the enclosure Arrange the flat washer and spring washer under the bolt head Use the terminals designated for the grounding conductor in the terminal box Comply with the tightening torque Page 52 for the terminal screw 6 4 5 Siz...

Page 55: ...nductor connection Conductor cross section mm Connection with cable lug DIN 46 234 Bend down the cable lug for the connection 25 Connection of an individual con ductor with terminal clamp 10 Connection of two conductors of approximately the same thickness with terminal clamp 25 Link rail Power supply cord Motor connection cable Cover washer ...

Page 56: ...g the permissible peak voltages The maximum permissible voltage rate of rise gradient is 9 kV µs Ûphase phase 1500 V Ûphase ground 1100 V Note EMC Please observe the section containing instructions on ensuring electromagnetic compatibility 6 7 Final measures Before closing the terminal box terminal base of the machine enclosure check the following Establish the electrical connections in the termin...

Page 57: ...e is equipped with bearing thermometers set the temperature value for disconnection on the monitoring equipment before the first machine run Table 7 1 Set values for monitoring the bearing temperatures before commissioning Set value Temperature Alarm 115 C Shutting down 120 C Normal operation Measure the normal operating temperature of the bearings Top at the installation location in C Set the val...

Page 58: ...that temperature sensitive parts cables etc are not in contact with the machine enclosure Ensure that the condensation drain holes are always located at the lowest part of the motor NOTICE Damage caused by insufficient cooling Effective cooling is no longer possible if air guidance of the machine is not provided as intended This can damage the machine Before commissioning attach the covers to guar...

Page 59: ...rounding and potential bonding connection of the protective conductor Tighten all mounting bolts connection elements and electrical connections to the specified torques Remove any lifting eyes that were screwed after installation or secure them to prevent them becoming loose Rotate the rotor to ensure that it does not touch the stator Implement all touch protection measures for both moving and liv...

Page 60: ...chines or in the driven machine inadequate alignment of the machine set operation of the machine with the system resonating system machine base frame foundations etc If the machine runs perfectly in terms of its mechanical operation switch on any cooling devices present and continue to monitor the machine for a while as it idles If it runs perfectly connect a load Check that it runs smoothly Read ...

Page 61: ...attention to your safety Also observe the following to prevent accidents General safety regulations applicable in the country where the machine is deployed Manufacturer specific and application specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging WARNING Live parts Elec...

Page 62: ...g work on the machine Only remove the covers using the methods described by these operating instructions Operate the machine properly CAUTION Hazardous substances Chemical substances required for the setup operation and maintenance of machines can present a health risk Poisoning skin damage cauterization of the respiratory tract and other health damage may result Read the information in these oper...

Page 63: ...r its destruction In operation observe the vibration values in accordance with ISO 10816 Under all circumstances maintain the minimum radial load of cylindrical roller bearings of 50 corresponding to what is specified in the catalog Take the appropriate measures to reduce bearing currents Observe the Chapter Converter operation WARNING Faults in operation Changes with respect to normal operation i...

Page 64: ...ensation heating each time before switching on 8 2 2 Safety instructions when operating machines with fan CAUTION Risk of injury when touching the fan There is a risk of injury at machines equipped with a fan cover e g fan cover used in the textile industry as the fan is not completely touch protected Do not touch the rotating fan Do not put your fingers into the larger air discharge openings Manu...

Page 65: ...not used for longer periods of time material damage or complete motor failure can occur If the motor is out of service for a period of more than 12 months then environmental effects can damage the motor Apply suitable corrosion protection preservation packing and drying measures Taking the machine out of service For details of measures that need to be implemented see Preparing for use Lubricating ...

Page 66: ...erheating of individual winding sections Possible causes of faults Remedial measures1 X X X X Overload Reduce load X Interruption of a phase in the supply line Check switches and supply lines X X X X X Interruption of a phase in the supply line after switching on Check switches and supply lines X X Supply voltage too low frequency too high Check power supply conditions X Supply voltage too high fr...

Page 67: ...turer X X Poor alignment Align machine set check coupling 2 X Coupled machine not balanced Re balance coupled machine X Surges from coupled machine Inspect coupled machine X X Imbalance originating from gearing Adjust repair gearing X X Resonance in the overall system comprising machine and foundation Reinforce foundation following consultation X X Changes in foundation Determine cause of changes ...

Page 68: ...Operation 8 4 Deactivating Smoke extraction motors 68 Operating Instructions 03 2016 5 610 80000 40 018 ...

Page 69: ... equipment Note Service Center Please contact the Service Center Page 93 if you require support with servicing maintenance or repair 9 1 Safety instructions for inspection and maintenance WARNING Rotating and live parts Electric machines contain live and rotating parts Fatal or serious injuries and substantial material damage can occur if maintenance work is performed on the machine when it is not...

Page 70: ...ies such as dirt tools or loose components such as screws etc can be left by accident inside the machine after maintenance is performed These can cause short circuits reduce the performance of the cooling system or increase noise in operation They can also damage the machine When carrying out maintenance work make sure that no foreign bodies are left in or on the machine Securely attach all loose ...

Page 71: ...test six months after commissioning Table 9 1 Checks after assembly or repair Check When the motor is running At stand still The stated electrical characteristics are being observed X The permissible bearing temperatures are not exceeded Page 58 X The smooth running characteristics and machine running noise have not deteriorated X The motor foundation has no cracks and indentations X X You can per...

Page 72: ... cracks and indentations X X The machine is aligned within the permissible tolerance ranges X All the fixing bolts screws for the mechanical and electrical connections have been securely tightened X All the potential connections grounding connections and shield supports are correctly seated and properly bonded X The winding insulation resistances are sufficiently high X Any bearing insulation is f...

Page 73: ...intenance intervals are specified here Maintenance intervals should therefore be scheduled to suit the local conditions dirt starting frequency load etc NOTICE Motor failure Material damage can occur if the machine develops faults or is overloaded Immediately inspect the machine if faults occur An immediate inspection is especially necessary if the three phase motor is excessively stressed either ...

Page 74: ... follows 1 Clean the grease nipples at the drive end and non drive end 2 Press in the specified grease and amount of grease according to the data stamped on the lubrication plate Please observe the information on the rating and lubricant plates Regreasing should be carried out when the motor is running max 3600 rpm The bearing temperature can rise significantly at first and then drops to the norma...

Page 75: ...assage opening between the fan cover and cooling fins of the machine enclosure to ensure that the cooling air can flow without obstruction 9 4 5 Drain condensate If there are condensation drain holes present open these at regular intervals depending on climatic conditions WARNING Hazardous voltage The winding can be damaged if objects are introduced into the condensation holes optional This can le...

Page 76: ...stand Changes to the winding and cable can result in death serious injury or material damage Only the manufacturer must replace or repair special windings with heat resistant insulation and motor cables Under no circumstances should other repair workshops carry out this work The motors can no longer be repaired after a fault event fire Replace the motor even if it still functions 9 5 3 Storage Ref...

Page 77: ... Horizontal coupling operation 40 000 h 40 C With axial and radial forces 20 000 h Do not reuse bearings that have been removed Remove the dirty spent grease from the bearing shield Replace the existing grease with new grease Replace the shaft seals when the bearings are replaced Slightly grease the contact surfaces of the sealing lips Note Special operating conditions The operating hours are redu...

Page 78: ...Maintenance 9 5 Corrective maintenance Smoke extraction motors 78 Operating Instructions 03 2016 5 610 80000 40 018 9 5 3 1 Changing bearings Heat up 80 100 C ...

Page 79: ...bly Metal fan Remove the locking ring Use a suitable tool to pull off the fan puller Locate the arms of the pulling tool in the openings in the fan in the vicinity of the hub Alternatively the pulling tool can be placed at the outer edge of the fan plate Uniformly withdraw the fan from the shaft by turning the pressure screw of the pulling tool Do not apply any hammer blows to avoid damaging the r...

Page 80: ...am rubber cover in the cable entry Completely seal the holes and ensure that cables do not come into contact with sharp edges See also Terminal boxes end shields grounding conductors sheet metal fan covers Page 82 9 5 5 2 Fitting the bearing cartridges When fitting the bearing cartridges observe the specified screw tightening torques Page 82 9 5 5 3 Fitting bearings Sealing the bearings Note the f...

Page 81: ...arings can have a locking ring or bearing cover Table 9 5 Mounting dimension x of V rings Frame size X mm 100 112 6 0 8 132 225 7 1 225 4 8 pole 11 1 250 315 4 8 pole 13 5 1 2 225 2 pole 11 1 250 315 2 pole 13 5 1 2 9 5 5 5 Mounting fans Take care not to damage the snapping mechanisms on fans that are equipped with these To ensure this the fans should be heated to a temperature of approximately 50...

Page 82: ...ew type connections such as adapters Table 9 6 Tightening torques for cable glands Metal 10 Nm Clamping range mm O ring Cord dia mm Standard 30 C 100 C M 12 x 1 5 8 3 0 7 0 2 M 16 x 1 5 10 4 5 10 0 M 20 x 1 5 12 7 0 13 0 M 25 x 1 5 9 0 17 0 M 32 x 1 5 18 11 0 21 0 M 40 x 1 5 19 0 28 0 M 50 x 1 5 20 26 0 35 0 M 63 x 1 5 34 0 45 0 9 5 8 Terminal boxes end shields grounding conductors sheet metal fan...

Page 83: ...ent motors Spares On Web https b2b extern automation siemens com spares_on_web 10 2 Parts groups definition The following parts groups are differentiated Spare parts Spare parts are machine parts that can be ordered during the production time and for a further five years after discontinuation of production These parts should be replaced only by authorized service or modification partners Repair pa...

Page 84: ...will supply documents when required Spare machine deliveries after the active production of the machine series are also identified as Spare motor on the nameplate Spare parts are offered only on request for these machines 10 3 Example for ordering smoke extraction motors Ordering example End shield drive end 1 40 End shield Machine type 1PC1300 1DB43 4AA0 ID no UD1303 9 4116 1 corresponding to the...

Page 85: ...cover inner 6 58 Spring washer 1 67 Outer bearing cover 6 65 Grease nipple 1 71 Bolt 6 80 Mounting bracket IMB30 1 72 Sealing washer 6 81 Spiral locking pin 1 80 Mounting bracket IMB30 7 00 Complete ventilation 1 81 Spiral locking pin 7 04 Fan 3 00 Rotor complete 7 12 Locking ring 3 02 Locking ring 7 38 Featherkey 3 38 Featherkey 7 40 Fan cover 3 88 Featherkey for fan 7 49 Bolt 4 00 Stator complet...

Page 86: ...dimensions materials and surface No Standard Picture No Standard Picture 3 02 6 02 7 12 DIN 471 1 30 1 31 1 32 1 45 1 49 1 71 4 11 4 19 5 09 5 17 5 19 5 24 5 47 5 46 5 49 5 60 5 61 5 65 5 79 5 87 5 89 5 91 5 94 6 29 6 45 6 49 7 49 DIN 939 DIN 472 DIN 6912 DIN 7964 4 04 DIN 580 EN ISO 4014 DIN 582 EN ISO 4017 1 60 6 10 DIN 625 EN ISO 4762 3 38 DIN 6885 EN ISO 7045 1 33 1 50 4 12 4 14 5 55 EN ISO 40...

Page 87: ...rdized parts Smoke extraction motors Operating Instructions 03 2016 5 610 80000 40 018 87 No Standard Picture No Standard Picture 6 30 4 05 7 48 EN ISO 7089 EN ISO 7090 6 58 DIN 42013 SN 60098 1 81 6 81 DIN 7343 1 56 DIN 988 ...

Page 88: ...Spare parts 10 6 Exploded drawings Smoke extraction motors 88 Operating Instructions 03 2016 5 610 80000 40 018 10 6 Exploded drawings Image 10 1 1PC1300 FS 80 90 ...

Page 89: ...Spare parts 10 6 Exploded drawings Smoke extraction motors Operating Instructions 03 2016 5 610 80000 40 018 89 Image 10 2 1PC1300 FS 100 160 ...

Page 90: ...Spare parts 10 6 Exploded drawings Smoke extraction motors 90 Operating Instructions 03 2016 5 610 80000 40 018 1PC1301 FS 180 315 ...

Page 91: ...lified personnel with appropriate expert knowledge 1 Contact a certified waste disposal organization in your vicinity Clarify what is expected in terms of the quality of dismantling the machine and provision of the components 2 Follow the five safety rules Page 11 3 Disconnect all electrical connections and remove all cables 4 Remove all liquids such as oil and cooling liquids Collect the liquids ...

Page 92: ...Sort the process materials and chemicals for recycling according to whether they are for example Oil Grease Cleaning substances and solvents Paint residues Anti corrosion agent Coolant additives such as inhibitors antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company The same applies for cloths and cleaning substances which h...

Page 93: ... ready Type Serial number You can find this data on the rating plate Contact person If you wish to request on site service or order spare parts please contact your local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact database www siemens com yourcontact www siemens com yourcontact A 2 SIOS App Siemens Support f...

Page 94: ...Service and Support A 2 SIOS App Smoke extraction motors 94 Operating Instructions 03 2016 5 610 80000 40 018 ...

Page 95: ...instructions CE CE marking Code F Balanced with whole featherkey full Code H Balanced with half featherkey half CT Coolant temperature DE Drive end D end of shaft EC type examination certificate Evidence of a machine certified by an inspection body EMC Electromagnetic compatibility IC International Cooling standard ...

Page 96: ... 5 610 80000 40 018 IM International mounting standard design Internet www siemens com motors IP Degree of protection ISPM International Standards for Phytosanitary Measures N code Balanced without featherkey non2 NDE Non drive end NE NDE Non drive end SH Shaft height ...

Page 97: ...13 Emitted interference 13 Equipotential bonding conductor 28 F Five safety rules 11 Flammable substances 13 62 G General inspection 72 Grounding system Meshed 29 H Hazardous substances 13 62 Hot surfaces 13 62 I Installation Initial inspection 71 Insulated bearings 30 Insulated coupling 31 Insulation resistance 34 Anti condensation heating 37 measure 35 Interference voltages 14 L Limit speed 28 L...

Page 98: ...ting plate 16 Repair Initial inspection 71 Residual risks 23 RF grounding point 28 Rotating parts 12 62 S Safety instructions Flammable substances 13 62 Hazardous substances 13 62 Hot surfaces 13 62 Live parts 12 61 Maintenance work 69 Rotating parts 12 62 Spare parts 93 T Tandem operation 31 Technical Support 93 ...

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